Plant History – Over 80 years of Manufacturing
1928 – CONSTRUCTION OF THE WINDSOR ASSEMBLY PLANT BEGINS
1933 – FINAL LINE 1955 – BODY SHOP 1972 – ASSEMBLY
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Windsor Assembly Plant
Proximity to United States
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Windsor Assembly Plant
1928 - 2010
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Minivan Tradition For Over 25 years
Total Vehicles Built since 1983 = 7,803,387
PICTURE MODELS PERIOD VOLUME
VOLKSWAGEN ROUTAN 2008 – 2009 25,930
5th GENERATION MINIVAN 2007 – 2009 441,005
CHRYSLER PACIFICA CROSS-OVER 2003 – 2007 399,591
4th GENERATION MINIVAN 2001 – 2007 1,757,088
3rd GENERATION MINIVAN 1996 – 2001 1,721,548
2nd GENERATION MINIVAN 1992 – 1996 1,572,290
1st GENERATION MINIVAN 1983 – 1992 1,885,935
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Annual Production Trend Since 2000 CY
Daily Built Rate of 1426 Units on 3 shifts.
Daily Build Rate
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Flexible Manufacturing Capability
2004 – 2007
DODGE CARAVAN CHRYSLER TOWN & COUNTRY CHRYSLER PACIFICA
2007 – 2008
DODGE CARAVAN CHRYSLER TOWN & COUNTRY CHRYSLER PACIFICA VOLKSWAGEN ROUTAN
2009 – 2010
CHRYSLER VOYAGER CHRYSLER / DODGE RIGHT
DODGE CARAVAN CHRYSLER TOWN & COUNTRY VOLKSWAGEN ROUTAN (INTERNATIONAL) HAND DRIVE VEHICLES
International Market
Vehicles ship to 80
Countries outside
CARGO VANS
of North America. DIESEL ENGINE
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Plant Site Map
Total Plant = 4,422,307 Square Feet
BIW Building: 978,812 Square Feet
Paint Building: 924,158 Square Feet
Assembly Building: 2,519,337 Square Feet
North South
Assembly Body In Body In White
White
Ship Paint
Yard
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Body in White Division
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Body in White Facts
Body in White
Direct Employees 386
PM Model Area Door and Fender
Indirect Employees 182
Salary Employees 29
Length of Conveyor 27 KM
Jobs Per Hour 85
Number of Robots 958
Additional Facts
Automated Quality 354
Checks
Welds Per Vehicle 3880 Underbody Weld Inspection West Framer
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Paint Division
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Paint Facts
Offline Training
Paint
Direct Employees 296
Indirect Employees 76 Paint Booths
Salary Employees 29
Length of Conveyor 6.4 KM
Sealer Deck
Jobs Per Hour 80
Number of Robots 116
Additional Facts
Available Paint 10
Colors
Robotic Sealer Operation
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Assembly Division
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Assembly Facts
Assembly
Direct Employees 2,087
Instrument Panel Load Chassis Suspension Build
Indirect Employees 554
Salary Employees 60
Length of Conveyor 3.5 KM
Jobs Per Hour 76
Number of Robots 25
Additional Facts
Overhead Carriers 7.1 KM Vehicle Interior Build Tub Insertion Cell
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Employee Demographics
52
Average Age 46 yrs
(In Years) 50
50
48
45
46
44 42
42
40
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Hourly Salary Managers
Distribution of Women in the
Education Level Entire Plant
Work Place(%)
Masters /
Managers, Doc, 1% Bachelor /
Hourly, Assoc.,
16% 17% Other, 38%
25%
Vocational
, 10%
Salary, High
12% School,
26%
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