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Capabilities Letter by Emilymohar

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									  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


October 16, 2008

A VIA TION ENGINE SERVICES, INC. CAPABILITIES LIST

Here at Aviation Engine Service, Inc. we specialize in the repair of Pratt & Whitney’s
JT3D-3B, JT8D-Standard Series and JT8D-200 Series Engines.

Our Capabilities list is extensive and we strive to continuously increase it so that we can
have better control over the Quality, Cost and the Turn around time we can provide our
customers.

Presently we have the capability to perform the following major procedures in-house.

Cleaning Department:

Our Cleaning Department is staffed with a Chemist and a highly trained workforce.

Presently we perform the following procedures:
SPOP 18 One Step Alkaline Cleaning of Titanium Parts
SPOP 19 Removal of Anti-Galling Compound
SPOP 25 Removal if Nickel-Cadmium
SPOP 186 Vibratory Finishing
SPOP 203 One Step Alkaline Rust Remover Long Soak
SPOP 209 General Parts Cleaning
SPOP 216 Alkaline Cleaning of Bearings
SPOP 218 Dry Abrasive Grit Blast (240 or 230 Aluminum Oxide)
SPOP 258 Removal of PW A-110
SPOP 500 Glass Been Peening
SPOP 501 Steel Shot Peening
Drying Oven for Flash Drying of the parts
  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


Paint Department:

Our Paint Department is able to meet most of the needs in the repair of JT3D, JT8D
Standard Series and JT8D-200 Series Engines;

We are able to perform the following procedures:

SPOP 42 Chromate Conversion Coating of Aluminum (AMS 2473 or AMS 2474)
SPOP 142 Aluminum Painting – High Baking Resistant Enamel PW A 578
SPOP 147 Application of PW A 110 Heat & Corrosion Resistant Coating to Ferrous
SPOP 162 Application of PW A 110 Inorganic Aluminum Coating
SPOP 148 Application of Epoxy Primer or and Aluminized Epoxy Primer
SPOP 152 Application of Synthetic V arnish Coating AMS 3132
SPOP 160 Application of PW A 474 Anti-galling Compound to Steel or Aluminum Parts


Non Destructive T esting Department – N.D.T.

Our N.D.T. Department is staffed with ASNT 1A Certified Level II Inspectors.
A Level III is available for consultations.

Fluorescent Magnetic Particle Inspection - F.M.P.I.
We perform inspections required per the Series Engine Overhaul and Standard Practices
Manual.

Fluorescent Penetrant Inspection - F.P.I.
SPOP 62 Normal Sensitivity Fluorescent Penetrant Inspection
SPOP 84 High Sensitivity Fluorescent Penetrant Inspection

Eddy Current Inspection - E.C.
We have the complete line of Probes and Standards for the JT3D-Series, JT8D Standard
and the JT8D-200 Series engines to perform Eddy Current Inspections mandated by
F.A.A. Airworthiness Directives in accordance with Pratt & Whitney’s Alert Service
Bulletins.
  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


Ultrasonic Inspection – U.T.
We have the complete line of Probes and Standards for the JT3D-Series, JT8D Standard
and the JT8D-200 Series engines to perform Ultrasonic Inspections mandated by F.A.A.
Airworthiness Directives in accordance with Pratt & Whitney’s Alert Service Bulletins.

Inspection Department.

All our Dimensional and Quality Control Inspectors are highly trained and experienced
and are certified per FAA Part 65.

We perform Visual and Dimensional Inspections using methodologies in accordance with
Pratt & Whitney Standard using an extensive array of specialized measuring equipment
and hand measuring tools.

Each inspector is equipped with a computer and double monitors for easy access to
technical data and an innovative production and parts tracking software.

We have the capability to inspect corrosion pitting on High Compressor disks using
SPOP 127 (Measurement of Surface Conditions).

We have the capability to Hardness Surface Test disks and other parts when specified by
the technical manuals.

Compressor vane angle gages to optimize the efficiency of the N-1 and N-2 Compressors.
                                                                  st
Starrett computerized vane classification system for the P&W JT8D 1 . Stage Nozzle
Guide V anes.
                                           st
Compair Classification gages for the JT3D 1 , 2 nd, 3rd. and 4th Stage Nozzle Guide
V anes
                                           nd
Compair Classification gages for the JT8D 2 , 3rd and 4th Stage Nozzle Guide V anes

Borescope Equipment to inspect the engines internally during the induction phase and
post test inspection.
   JET ENGINE OVERHAUL P&W JT3D & JT8D
     8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
               FAA Approved Repair Station No. ENVR123K EASA 145.4204
                             V enezuela Certificate OMAC-E 254
                              Chile DGAC Certificate No. E-297
                               Brazil Certificate ANAC 0404-3


Bearing Room:

Our Bearing Room Staff is factory trained.

The Bearing Room is a Temperature and Humidity controlled area for the protection of
the bearings and seals.

The Bearing Room has an extensive collection of measuring equipment and master gages
and specialized fixtures to ensure precise measurements of bearings and seals.

Lap Master Machine is used to repair seals within a millions of an inch.

A Monochromatic light is to measure flatness. in millionth of an inch.

A Hardness Tester checks the Rockwell Hardness of Plates, Seals and Bearing Cages.

Test Stands are used to check the Airflow of Seals and Seal Housings as required.


Machine Shop

Our Machine Shop is staffed by highly trained Machinists and Tool and Die Maker that
makes possible to perform most of the repair most parts.

Our Machine Shop is equipped with the following machinery:

 Heavy Duty Lathes 4 ea.

Small Duty Lathe

Horizontal Lathe

Surface Grinder

V ertical Milling Machines 3 ea.

V ertical Press Drill
  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


Number Stamping Machine

Numerous Fixtures to constrain the parts as stated in the P&W Manuals.


Welding Shop
Our welders are certified by the American Welding Society per AWS D17.1Specification
for Fusion Welding Aerospace Applications. Welders are re-qualified every 2 years.

Welders are qualified in the following base metals:

G.T.A.W. 600 Inconel 0.040 TO 0.240

G.T.A.W. 4911H Titanium 0.040 TO 0.240

G.T.A.W. AMS 410 Stainless Steel 0.040 T0 0.240

G.T.A.W. 6061-T6 Aluminum 0.040 TO 0.240

G.T.A.W. A-286 Stainless Steel .060 TO .060

The Machine Shop is equipped with:

Heliarch welding equipment

Oxygen and Acetylene welding equipment

Stress Relief Oven of High Capacity

We have Numerous fixtures required to constrain the parts during the Stress Relief
Process.

SPOP 456-2 Heat Treatment / Stress Relief After Welding

SPOP 460-1 Heat Treatment / Stress Relief After Welding

SPOP 456-2 Heat Treatment / Stress Relief After Welding
  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


Accessory Shop
Our Accessory Shop is a work in progress where we are working to expand our
capabilities to the engine accessories.

Presently we have the following:

Fuel Nozzle Test Stand Model D-22974 Manufactured by Meriam Instrument Co.

Bleed V alve Test Stand Manufactured to P&W CMM Pn 774211 75-32-01

Numerous Fixtures required for the repair and maintenance of Fuel Nozzles

Support Shops
Our Support Shops are staffed by highly qualified technicians that specialize in the
assembly of the Intermediate, Diffuser, Nozzle Case, Exhaust, and Accessory Gearbox.

The Support Shop is equipped with stands, test equipment and specialized tooling to
carry out the required inspections, testing and assembly.

Disassembly Department:
The Disassembly Department is staffed by a dedicated and talented crew that follows the
work instructions to disassemble and expose the areas needing maintenance.

The Disassembly Department have available a complete set of tooling for the
disassembly of the JT3D, JT8D-Standard and JT8D-200 Series Engine.

Stands, Overhead Cranes, Racks, Trays, Caps, Covers and Plastic Bags are available for
the protection of disassembled parts and assemblies

Rotor Shop:
The Rotor Shop Department staff has a staff with decades of experience in the assembly
and balance of engine rotating modules.

The Rotor Shop equipment includes the following:
Schenck Static Balancer
Schenck Dynamic Balancer
Hydraulic Stretchers
Moment Scales
  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


Numerous tools and fixtures to build the modules

Assembly Department:

The Assembly Department is staffed with highly qualified and motivated staff with a
“CAN DO” attitude.

The Assembly Department has spacious work area to assemble numerous engines at the
same time.

In order to accomplish their tasks the Assembly Department has a complete set of
Fixtures, Stands and Tooling for:
JT3D Series Engines
JT8D Standard Engines
JT8D-100 Series Engines

T estcell Department:
Our Testcell is located at Miami International Airport MIA.

Our facility is capable to test and troubleshoot the JT3D Series and JT8D Standard
engines.

Our highly trained and experienced Testcell staff is more than capable to perform
diagnostic testing on the engines to isolate and repair the problem.

Our Testcell is correlated to Pratt and Whitney specifications.

Testcell equipment is calibrated the National Institute of Standard and Technology NIST
to assure the reliability of our Testcell data.


Field Service:
AOG “No Problem” we have qualified technicians ready to travel anywhere in the world
at any time to meet the needs of our customers.
  JET ENGINE OVERHAUL P&W JT3D & JT8D
    8050 N.W. 90th Street, Miami Florida 33166 * Ph.: (305)477-7771 Fax (305)477-7779
              FAA Approved Repair Station No. ENVR123K EASA 145.4204
                            V enezuela Certificate OMAC-E 254
                             Chile DGAC Certificate No. E-297
                              Brazil Certificate ANAC 0404-3


Supply Department:
We are trained to handle Dangerous Goods in accordance with Federal Regulations 49
CFR 172.704 and the International Air Transport Association ICAO.

Our Stockroom is Temperature and Humidity controlled.

We have an extensive supply of spare parts to meet the needs of our customers.

								
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