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Manufacturing

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12/19/2011
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Manufacturing

Plans for Each Part



Tube Frame

Chop saw cut from 1 1/2” OD, 1 3/8” ID Stainless steel tubing bent on a hossfeld bender and drilled on a drill press. Then

bead welded together.

Bucket

The bucket will first be CNC water jet cut from 16 gage steel sheet metal. Then bent with a sheet metal brake and set into

tube frame to make necessary adjustments to ensure fit and correct shape. Holes will be drilled with a hand operated drill

in allignment with the holes in tube frame using tube frame holes as a jig.



Presumed Process Capabilities



Process Min Tolerances Geometric Restrictions

Drill Press +/- 0.05” on size, shape, Holes only

Drilling alignment

Hand Drilling +/- 0.15” on size, shape, Holes only

alignment

CNC Water Jet +/- 0.05” on length 90° increment straight lines

Hossfeld +/- 5° all angles Use standard radius increments

Bender

Sheet Metal +/- 5° all angles

Brake

Chop Saw +/- 0.1” on length Cuts perpendicular to the tubing.



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