Instruction to fit snorkel kit S31 for 1.0 Introduction

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Instruction to fit snorkel kit S31 for 1.0 Introduction Powered By Docstoc
					                                                                                                         GibsonRM Pty Ltd
                                                                                      4 Collins Rd, DROMANA VIC. 3936
                                                                                                            AUSTRALIA
                                                                               Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
                                                                                                  info@gibsonrm.com.au

                         Instruction to fit snorkel kit S31 for
                    Triton /Strada Pre 1997 without A-Pillar aerial


1.0 Introduction
Gibson RM Pty Ltd thanks you for your purchase and the trust you put in our
products.
We strive to supply our customers the highest quality equipment based on the
most efficient design and best styling. We are confident that you will enjoy the
operation of our Snorkel system.
It should improve the power of your vehicle as well as reduce its fuel
consumption.


1.1 General instructions
Follow carefully the instructions listed on these pages and use the template
provided, do not over tighten bolts. Do not use silicone on any connections.
Use urethane
Ensure that safe work practices are followed when installing your Airflow
Snorkel. Protective ear and eye wear should be worn at all times when using
power tools.


1.2 Disclaimer
It is highly recommended that installation is undertaken by a qualified
mechanic or panel beater. Gibson RM Manufacturing will not be held
responsible for any damage incurred through incorrect fitment of the templates
and workmanship. It is the responsibility of the fitter to ensure that particular
care is taken when assembling the Snorkel kit to the vehicle as it may cause
damage to the windscreen and or electrical components. Safe work practices
must be used at all times when undergoing installation.

We guarantee Airflow Snorkel kits against manufacturing defects as long as
proof of purchase can be established.

All models produced by Airflow Snorkels are verified to suit right hand drive
vehicles according to Australian specifications. Variations in vehicle
specifications may occur in other markets.
If you're in doubt about the product suitability, please forward a photograph of
the engine bay, air filter housing and of the vehicle at frontal/side position to
info@gibsonrm.com.au




SD031E (S31 Instructions booklet)                         3 August 2009                                               Page 1 of 12

                                    \\Server\d\GibsonRM\Products\Snorkels\S31\SD031E (S31 Instructions booklet).doc
GibsonRM Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
info@gibsonrm.com.au



2.0 List of Components




                  S031 Kit content                              Fasteners supplied
                                   Qt   Len
 Ref              Designation                 Unit      Ref     Designation                         Qty
                                   y    gth
               Snorkel Triton -                         SP107   A Pillar bracket Triton               1
 SP067                             1          e.a
               welded*
                                                        SP026   Screw Plug Nylon                      2
 SP064         Air Ram 3.0"        1          e.a
               Hose Clamp                               SP029   Screw Self Tap 10gx5/8 Z/P            3
 SP020                             2          e.a
               50/70mm
               Hose Clamp                               SP023   Washer Spring 1/4 x 1/4 Z/P           1
                                              e.a
 SP142         70/90mm             1
                                                        SP033   Washer 1/4 x 3/4 Z/P                  2
               Screw Self Tap
                                              e.a
 SP029         10gx5/8 Z/P         1                    SP027   Flange Nut M6 Z/P                     2
 SP016         TPR Hose 63mm       1    350   mm
                                                        SP022   Stud M6 x 25mm Z/P                    2
 SK025         Bolt Kit            1
                                                        SP170   Plastic bag 75x125mm                  1
               Plastic bag 280 x
 SP171                             1          e.a
               380mm
 SD031         Template            1          e.a
               Template inner
 SD031I                            1          e.a
               guar
 SD031E        Booklet             1           1


Ensure that all parts listed above are included in the parcel before
starting any work.
The total expected time of installation is around 2 hours.
Page 2 of 12                                   3 August 2009              SD031E (S31 Instructions booklet)
                                                           GibsonRM Pty Ltd
                                                    4 Collins Rd, DROMANA VIC. 3936
                                                                          AUSTRALIA
                                             Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
                                                                info@gibsonrm.com.au

2.1 List of tools and additional parts required
Masking tape, Clear tape, Urethane
Hammer, Centre punch
Assorted screw drivers
76mm hole saw
Assorted drill set
Wet / dry sand paper
½ round file, Small square file
Zinc rich primer


3.0 Detailed Instructions




  3.1 Remove the air box from the        3.2 Protect the air intake
      engine well




  3.3 You should have a clear view       3.4 Remove this part and
      of the inner guard                     discard




SD031E (S31 Instructions booklet)    3 August 2009                         Page 3 of 12
GibsonRM Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
info@gibsonrm.com.au




3.5      Read template SD031                      3.7      Tape it to the guard
         carefully                                3.8      Centre punch all holes
3.6      Cut out along the guard line




3.9  Cover with masking tape all                  3.12 Drill inlet in the outer guard
     the areas to be drilled                           with a 76mm hole-saw …
3.10 Using a pen, remark centre                        Use low speed
     punch marks
3.11 Drill 10mm holes for the
     snorkel mounting




3.13 File the hole to suit the                    3.14 Cut the template inner guard
     snorkel outlet and remove                         SD031I
     any burrs                                    3.15 Tape it on the inner guard
                                                  3.16 Punch holes
Page 4 of 12                               3 August 2009            SD031E (S31 Instructions booklet)
                                                          GibsonRM Pty Ltd
                                                   4 Collins Rd, DROMANA VIC. 3936
                                                                         AUSTRALIA
                                            Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
                                                               info@gibsonrm.com.au




3.17 Drill the inner guard           3.18 Drill inlet in the inner guard
                                          with a 76mm hole-saw …
                                          Use low speed




3.19 Install M6 studs SP022 (x2)     3.20 Fix snorkel SP067 into
     with locking compound                position with 2 nuts SP027
                                          to enable "A" pillar to be
                                          marked




3.21 Bolt the bracket SP107 to       3.22 Mark the holes for the
     snorkel and mark position of         bracket SP107
     the "A" pillar bracket


SD031E (S31 Instructions booklet)   3 August 2009                         Page 5 of 12
GibsonRM Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
info@gibsonrm.com.au




3.23 Remove the snorkel                           3.24 Centre punch the 2 holes




3.25 Drill two 7mm holes                          3.26 File with a square file to suit
                                                       nylon plugs SP026




3.27 Paint all the raw metal                      3.28 Once the paint is dry, fit
     surfaces                                          plugs SP026 (x2) firmly…




Page 6 of 12                               3 August 2009           SD031E (S31 Instructions booklet)
                                                             GibsonRM Pty Ltd
                                                      4 Collins Rd, DROMANA VIC. 3936
                                                                            AUSTRALIA
                                               Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
                                                                  info@gibsonrm.com.au




3.29 …and mount "A" pillar              3.30 Please wear gloves
     bracket SP121 with self            3.31 URETHANE TPR hose
     tapping screws SP029 (x2)               SP016 prior to assembly




3.32 Slide hose clamp SP020 on          3.34 Feed the TPR hose SP016
     the hose SP016                          through the inner guard
3.33 Connect to the air box and         3.35 Slide the snorkel SP067 in
     tighten hose clamp SP020                place




3.36 Fit washers SP033 (x2) on          3.37 Under the guard, slide hose
     the studs and tighten the               clamp SP020 on the TRP
     flange nuts SP027 (x2)                  hose SP016
Do not over tighten fixings to avoid    3.38 Connect to snorkel SP067
damage to the snorkel
                                        3.39 Tighten hose clamp SP020
SD031E (S31 Instructions booklet)      3 August 2009                         Page 7 of 12
GibsonRM Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
info@gibsonrm.com.au




3.40 Reconnect and secure the air 3.41 Tighten the snorkel to the
     box in place                      “A” pillar with the washer
                                       SP023 and the bolt SP024
                                                  Do not over tighten fixings to avoid
                                                  damage to the snorkel




Page 8 of 12                               3 August 2009           SD031E (S31 Instructions booklet)
                                                           GibsonRM Pty Ltd
                                                    4 Collins Rd, DROMANA VIC. 3936
                                                                          AUSTRALIA
                                             Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
                                                                info@gibsonrm.com.au




3.42 Slide the hose clamp SP142       3.44 Drill the hose clamp next to
     on the Air Ram SP064, then            the worm drive.
     mount it to the snorkel
3.43 Ensure that the top of the
     snorkel matches the top of
     the slot cut in the Air Ram
     then tighten the hose clamp




3.45 Secure the Air Ram with the
     self tapping screw SP029
3.46 Note: The Air Ram is also
     available in Fluro, green or
     blue

Important note: Do not turn the Air Ram away from the direction of
travel because it will lessen the positive pressure necessary for proper
operation. In extreme situation, at speed above 25km/h (15m/h) a
vacuum may be generated causing irreversible engine damage




SD031E (S31 Instructions booklet)    3 August 2009                         Page 9 of 12
GibsonRM Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
info@gibsonrm.com.au




3.47 Polish with silicone cleaner


4.0 Improvement program

We strive to produce documentation and kits free of mistakes, however,
should you discover any error or omission, please let us know by quoting
the initials shown in the box on the last page.
Furthermore, if you think that a step of this procedure could be improved,
please send us at info@gibsonrm.com.au your suggestions indicating the
procedure name, its release date, the step details and the photo if
necessary.

We appreciate your support.




Page 10 of 12                              3 August 2009   SD031E (S31 Instructions booklet)
                                                                     GibsonRM Pty Ltd
                                                              4 Collins Rd, DROMANA VIC. 3936
                                                                                    AUSTRALIA
                                                       Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
                                                                          info@gibsonrm.com.au




                             This page is left intentionally blank




SD031E (S31 Instructions booklet)              3 August 2009                        Page 11 of 12
GibsonRM Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733 Fax: +61 3 5987 3735
info@gibsonrm.com.au




                        This kit has been carefully packed by
                                Date               Initials




Page 12 of 12                              3 August 2009   SD031E (S31 Instructions booklet)

				
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