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Systems and Error

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Systems and Error
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• You've carefully thought out all the angles.

• You've done it a thousand times.

• It comes naturally to you.

• You know what you're doing, its what you've been trained

to do your whole life.

• Nothing could possibly go wrong, right ?









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Think Again.









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Cost of Ignoring Human Factors

is

Poor Quality!

• Increased probability of accidents and errors

• Less spare capacity to deal with emergencies

• Increased labor turnover

• Lower productive output

• Increases in lost time

• Higher medical costs

• Higher material costs

• Increased absenteeism

• Low quality work

• Injuries, strains









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Human Error and Accidents





“Human beings by their very nature

make mistakes; therefore, it is

unreasonable to expect error-free

human performance.”

Shappell & Wiegmann, 1997









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Human Error and Accidents



It is not surprising then, that human error has been

implicated in 60-80% of accidents in complex systems.

In fact, while accidents solely attributable to environmental

and mechanical factors have been greatly reduced over

the last several years, those attributable to human error

continue to plague organizations.









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Where do we usually look

to prevent accidents?









Unsafe Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Human Error and Accidents

• Why is the human blamed?

– It is human nature to blame what appears to be the active operator

when something goes wrong.

– Our legal system is geared toward the determination of

responsibility, fault, and blame.

– It is easier for management to blame the worker than to accept the

fact that the workplace, procedure, environment, or system needs

improving.

– The forms we fill out to investigate accidents are usually modeled

after the unsafe act, unsafe condition dichotomy.









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Where should we look to

prevent accidents?









Operating

Environment







Unsafe Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Human Factors Analysis and

Classification System (HFACS)



• HFACS is based on the “Swiss Cheese” model of

error by James Reason (1990)

• Applied to human error analysis in aviation by

– Scott Shapell, Ph.D., Civil Aeromedical Institute and

– Doug Wiegmann, Ph.D., University of Illinois









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

HFACS: Guiding Principles

• Principle 1: Health care systems are similar in nature to

other complex productive systems.

• Principle 2: Human errors are inevitable within such a

system.

• Principle 3: Blaming errors on the human is like

blaming a mechanical failure on the device.

• Principle 4: An accident, no matter how minor, is a failure

of the system.

• Principle 5: Accident investigation and error prevention go

hand-in-hand.









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Breakdown of A Productive System

Organizational Latent Conditions

Inputs

Factors  Excessive cost cutting

 Economic

inflation  Inadequate promotion policies



 Few qualified Unsafe Latent Conditions

professionals

Supervision  Deficient training program

 Regulations

 Improper crew pairing

 Government

policies Preconditions Active and Latent Conditions

for  Poor team work/team resource management

Unsafe Acts  Loss of situational awareness



Unsafe Active Conditions

Acts

 Incorrect calculation of dosage

 Incorrect use of equipment

Failed or

Absent Defenses  Did not communicate all needed

information

Did not check device



Adapted from Reason (1990) Accident/Injury





Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

ACTS







Errors Violations







Decision Skill-Based Perceptual

Routine Exceptional

Errors Errors Errors









DECISION ERROR

 Rule-based Decisions

Unsafe - If X, then do Y

Acts - Highly Procedural

 Choice Decisions

- Knowledge-based

 Ill-Structured Decisions

- Problem solving





Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

ACTS







Errors Violations







Decision Skill-Based Perceptual

Routine Exceptional

Errors Errors Errors









SKILL-BASED

ERRORS

Unsafe

Acts  Attention Failures

- Breakdown in information scan

- Inadvertent operation of control

 Memory Failure

- Omitted item in checklist

- Omitted step in procedure

- Forgot to check device

Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

ACTS







Errors Violations







Decision Skill-Based Perceptual

Routine Exceptional

Errors Errors Errors









PERCEPTUAL

Unsafe ERRORS

Acts

 Misread label

 Misread chart

 Misjudge type of auditory

alarm





Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

ACTS







Errors Violations







Decision Skill-Based Perceptual

Routine Exceptional

Errors Errors Errors









ROUTINE (INFRACTIONS)

(Habitual departures from rules condoned by management)



 Violation of Orders/Regulations/Standard Operating Procedures

-not checking ID bands

Unsafe -failure to confirm allergy status when ordering antibiotic

Acts in doctors office

-Double check system for blood transfusion

-Side bed rails not raised

Failed to Adhere to policy

 Not Current/Qualified for procedure

 Improper Procedures



Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

ACTS







Errors Violations







Decision Skill-Based Perceptual

Routine Exceptional

Errors Errors Errors









EXCEPTIONAL

(Isolated departures from the rules not condoned

by management)

 Violated

- Keep drugs on floor

Unsafe - Extending surgical procedure without patient consent

Acts

Accepted Unnecessary Hazard

 Not Current/Qualified for Procedure

 Violated standard medical practice









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

PRECONDITIONS

FOR

UNSAFE ACTS





Substandard Substandard

Conditions of Practices of

Operators Operators





Adverse Adverse Physical/

Crew Resource Personal

Mental Physiological Mental

Mismanagement Readiness

States States Limitations









Preconditions

for

Unsafe Acts

ADVERSE MENTAL STATE

Unsafe

Acts  Loss of Situational Awareness

 Circadian dysrhythmia

 Alertness (Drowsiness)

 Overconfidence

 Complacency

 Task Fixation



Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

PRECONDITIONS

FOR

UNSAFE ACTS





Substandard Substandard

Conditions of Practices of

Operators Operators





Adverse Adverse Physical/

Crew Resource Personal

Mental Physiological Mental

Mismanagement Readiness

States States Limitations









Preconditions

for

Unsafe Acts

ADVERSE PHYSIOLOGICAL

Unsafe STATES

Acts

 Medical Illness

 Extreme fatigue









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

PRECONDITIONS

FOR

UNSAFE ACTS





Substandard Substandard

Conditions of Practices of

Operators Operators





Adverse Adverse Physical/

Crew Resource Personal

Mental Physiological Mental

Mismanagement Readiness

States States Limitations









Preconditions

for

Unsafe Acts

PHYSICAL/MENTAL

Unsafe LIMITATIONS

Acts

 Lack of Sensory Input

 Limited Reaction Time

 Incompatible Physical Capabilities

 Incompatible Intelligence/Aptitude







Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

PRECONDITIONS

FOR

UNSAFE ACTS





Substandard Substandard

Conditions of Practices of

Operators Operators





Adverse Adverse Physical/

Crew Resource Personal

Mental Physiological Mental

Mismanagement Readiness

States States Limitations









Preconditions

for

Unsafe Acts

CREW RESOURCE

Unsafe

Acts MISMANAGEMENT

 Not Working as a Team

 Poor team Coordination

 Improper Briefing Before a Procedure

 Inadequate Coordination of

materials/technologies/human resources





Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

PRECONDITIONS

FOR

UNSAFE ACTS





Substandard Substandard

Conditions of Practices of

Operators Operators





Adverse Adverse Physical/

Crew Resource Personal

Mental Physiological Mental

Mismanagement Readiness

States States Limitations









Preconditions

for

Unsafe Acts PERSONAL READINESS

Unsafe Readiness Violations

Acts  Rest Requirements

 Self-Medicating

Poor Judgement

 Poor Dietary Practices

 Overexertion While Off Duty







Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

SUPERVISION





Planned Failed to

Inadequate Supervisory

Inappropriate Correct

Supervision Violations

Operations Problem









Unsafe

Supervision

INADEQUATE SUPERVISION

 Failure to Administer Proper Training

Preconditions

 Lack of Professional Guidance

for

Unsafe Acts



Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

SUPERVISION





Planned Failed to

Inadequate Supervisory

Inappropriate Correct

Supervision Violations

Operations Problem









Unsafe

Supervision INAPPROPRIATE

PRACTICES

Preconditions  Risk without Benefit

for

Unsafe Acts  Improper Work Tempo

 Poor Team Pairing

Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

SUPERVISION





Planned Failed to

Inadequate Supervisory

Inappropriate Correct

Supervision Violations

Operations Problem









Unsafe

Supervision FAILED TO CORRECT A

KNOWN PROBLEM

Preconditions  Failure to Correct Inappropriate Behavior

for

 Failure to Correct a Safety Hazard

Unsafe Acts



Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

UNSAFE

SUPERVISION





Planned Failed to

Inadequate Supervisory

Inappropriate Correct

Supervision Violations

Operations Problem









Unsafe

Supervision

SUPERVISORY VIOLATIONS

Preconditions  Not Adhering to Rules and Regulations

for  Willful Disregard for Authority by

Unsafe Acts Supervisors



Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

ORGANIZATIONAL

INFLUENCES





Resource Organizational Operational

Management Climate Process









Organizational

Influences RESOURCE MANAGEMENT

 Human

Unsafe

Supervision

 Monetary

 Equipment/Facility



Preconditions

for

Unsafe Acts





Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

ORGANIZATIONAL

INFLUENCES





Resource Organizational Operational

Management Climate Process









Organizational ORGANIZATIONAL

Influences

CLIMATE

Unsafe  Structure

Supervision

 Policies

 Culture

Preconditions

for

Unsafe Acts





Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

ORGANIZATIONAL

INFLUENCES





Resource Organizational Operational

Management Climate Process









Organizational

Influences OPERATIONAL

PROCESS

Unsafe

Supervision  Operations

 Procedures

Preconditions  Oversight

for

Unsafe Acts





Unsafe

Acts









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Human Factors has been Effectively

Applied to a Variety of Complex

Systems

• Aviation

– Design of aircraft

– Air Traffic control

• Nuclear Power Plants

• Manufacturing

• Aerospace

– Space station

– Space shuttles

• Anesthesiology

• Computer Systems

• Remotely Operated Vehicles

• Automobiles









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Example System Benefits

• Reduction in reported incidents • Reduced job injuries

and accidents • Reduced patient waiting times

• Reduction in error

• Less “lost” information (forms,

• Improved communication documents, etc)

• Reduced personnel

requirements because tasks • Better handoff

can be more easily • Reduced workload

accomplished • Increased worker job

• Increased customer satisfaction satisfaction

• More quality time with • Etc…

customers









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering

Acknowledgements



• Thanks to Scott Shapell, Ph.D. from the Civil Aeromedical

Institute and Doug Wiegmann, Ph.D. from the University of

Illinois for permission to use and edit slides from their

presentation “A Human Factors Approach to Accident

Analysis and Prevention”.









Copyright  2001 by Dr. Gallimore, Wright State University

Department of Biomedical, Human Factors, & Industrial Engineering


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