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					                                                    Barge Fit-out File Assistance Aids

                  During our barge planning and fit-out, I have created a number of personal excel data and specification files.
                Many of these are enclosed within this file, and you are welcome to use / modify them according to your own plans.
                                    Click on blue box below, or directly on the tabs at the bottom of the page.

       Tab            Description / Contents

 Original Spec        My original specification, used when placing order
  Delta Spec
Spec Check List       Updated generic specification check point list. Modify this to suit your own requirements, and use it as check list with builders

DIY Fit-out Cost      Our planned fit-out cost expendature list, which also generates actual latest indicated cost and cost tracking

 Power Calcs          Theoretical Electrical Power Usage Calculations, battery charge calcs etc

Heating Calcs         Central Heating calculations. Calculates heat loss and boiler size

  Generators          A few generators and specifications

Elect Flow Diag       Our schematic design intent, needs to be reviewed / concured by boat electrical engineer

    Fuses             Number and configuration of planned fuses and panels

 Cable Sizes          Required Electrical Cable Sizes and Volt Drops

 Bow Thruster         Vetus Bow Thruster Calculations

    Speed             Theoretical boat speed calculation (based on boat length, weight and engine size)

    Inverter          Some Inverter Combi Unit Specification comparisons

     Mast             Short Mast drawing (Masts can cost a lot, this 7ft high mast will cost around £45, in Iroko)

Battery Wiring        Wiring diagramme, showing different options of connecting 12 x 2v batteries together to make a 24v system
These files should be used for guidance purposes only, many are only partially complete and are not actual 'as built' files,
               so please use them as a guide only. As time progresses they will be developed and refined.


                                             Replica Dutch Barge Web Page
                           DUTCH BARGE SAILAWAY SPECIFICATION
                                                                  Confirmed
                                                     Generic                Extra
                    Description                                    15 Nov         Remarks
                                                      Spec                  Cost
                                                                    2003
Boat Size                                           59ft x 12'-6"     P
  Draft                                                   2'-6"          P
  Air Draft (Colapsable w/house / Normal)           6'-3" - 8'-6"        P
  Headroom (minimum)                                      6'-4"          P
  Weight (tons)                                            18            P        Around 22 ton when complete
Shell
  Keel Bar/ Keg Thickness                             60mm               P
  Bottom Steel Thickness                              12mm               P
  Chines and Sides Steel Thickness                 8mm - 6mm             P
  Deck Steel Thickness                                    6mm            P
  Superstructure Steel Thickness                          5mm            P
  Watertight E/Room B/Head thickness                      6mm            P
  Bow thruster tube & weed hatch in hull                                 P        With battery compartment
  Extra stifening to bow sections                                        P        front and sides (water tank bulkhead)
  Anodes (weld / bolted)                                                      x   Piper will fit if customer supplies
RCD Category                                               C             P        certificate given with boat upon delivery
Windows
  Dutch style, Gold Anadised Double glazed                 6             P        Likely Caldwells, prices to be confirmed
  Interior Edging                                                             x   Around £25 / window if required
  Port Holes, Gold Anadised                                6             P        Likely Caldwells, prices to be confirmed
  Double Glazed                                                          P
  Interior Edging                                                             x   Around £45 / window if required
Doors from wheelhouse to cabins
  Front & Rear Roof Hatches / houdini hatches              2             P        Port holes to front? Water ingress at sea?
  5ft x 3ft double glazed roof hatch                       1             P        Designed with air draft in mind
Tanks (under floor, with 4" psp sockets for inspection)
  Fuel Tank Size (gallons)                                100            P
  Auxilary fuel tank (gallons)                             50            P
  Effluent Tank Size (gallons)                            120            P
  Water Tank Size (gallons)                               240 +          P        Painted inside
  Gauges to water, fuel and effluent tanks                                    x   Review Sterling Pneumatic 8 tank guage
Collapsable Wheel House
  Lockable doors on both sides of wheelhouse                             P
  Colapsable - Material                                                  P        Customer choice of Mahogany or Iroko
  Roof material                                                          P        Aluminium
  Double Glazed                                                          P        double glazed 4x6x4
  Windscreen Wiper (manual / electric)                                        x   Manual - Extra cost - £30
  Completed interior                                                          ?   Option Cost
Interior
  Ballast laid                                                           P


   3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                     Ian Petchey                                19th January 2003
                           DUTCH BARGE SAILAWAY SPECIFICATION
                                                                Confirmed
                                                   Generic                Extra
                     Description                                 15 Nov         Remarks
                                                    Spec                  Cost
                                                                  2003
  Under floor rust protected                                        P           Bitumen painted
  Floor laid                                                        P
  Battens & Spray Foam Insulation 25mm                              P        x   Extra cost required for 50mm
  Ventilation, as per requirements                                  P            Mushroom vents extra at £30 each


Exterior Paintwork
  Exterior hull Shotblasted                                         P
  Bottom, 3 coats Black International Intertuff                     P
  4 coats International yacht primer                                P
  2 coats International undercoat                                   P
  2 coats top coat (International Toplack)                          P
Engine
  Engine Size / Manufacturer                        92hp            P            Perkins
  6 cyl perkins                                                              x   not recommended by Piper (larger w'house etc
  Engine Panel with volt, tacho & engine hrs                        P            Delux panel
  Sump drain pump                                                   P            included at no cost (Brian Linhurst, London b'show)
  Calorifier connections                                            P       P    Likely no cost (Brian Linhurst, London b'show)
  Temperature, oil, pressure guages etc                             P
  Twin Alternators                                                  P            90 amp……. May consider 24v at extra cost
  Shaft coupling                                                    P            (R&D)
  Non drip shaft seal                                               P            Volvo penta
  Propeller (size / blades / high performance)                      P            4 blade 23" x 16
  Sillent exhaust                                                           P    hospital type £300 extra
  Hydraulic Steering                                                P            Schilling type rudder to be reviewed
  Standby manual steering from stern cabin                          P
  Single lever Control                                              P
  Traditional wooden steering wheel w/ outer rim     20"            P            Vetus KB550
  Keel cooling tanks                                                P
  Weedhatch                                                         P            Front & rear
  Auto Bilge Pump                                                   x            not necessary - dry bilges
  Generator outlet / silencer                                       P            2 x 2" outlets
  Sound proofing to engine compartment                              P            Spray foam to sides
  Engine Battery                                      1             P
  Rack / enclosure for 8 house batteies                             P        x   Batteries at Extra cost
Exterior
  Collapsable Mast Fitting on deck                                  P
  Mast                                                                       x   £120 extra if required
  Handrails                                                         P
  Anchor hawse Pipe                                                 P
  Gas locker                                                        P
  Bollards                                                          P

   3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                Ian Petchey                                     19th January 2003
                          DUTCH BARGE SAILAWAY SPECIFICATION
                                                        Confirmed
                                              Generic             Extra
                  Description                            15 Nov         Remarks
                                               Spec               Cost
                                                          2003
 Fully welded rubbing bands                                 P
Options to be discussed
 Bow thruster complete installed                                       Vetus 130 around £3,000 if required
 Manual anchor winch, anchor, 30m chain                                around £1000 if required
 Built in Generator                                                    Vetus 1500 GLS651 £5852 if required
 Bubbles stove installed in lounge area                                Cost + £300 if required




   3970de84-0b62-4027-a0aa-7b2e48c597bb.xls        Ian Petchey                                   19th January 2003
                              DUTCH BARGE SAILAWAY SPECIFICATION

                                                  Generic                 Extra
                          Description                            Actual           Remarks
                                                   Spec                   Cost

Boat Size                                       60ft x 12'-6"
  Draft                                             2'-6"
  Air Draft (Colapsable w/house / Normal)        6'-9" - 9'-6"
  Headroom (minimum)                                6'-4"
  Weight (tons)                                       18                          Around 25 ton when complete
Shell
  Keel Bar/ Keg Thickness                          60mm
  Bottom Steel Thickness                           12mm
  Chine Steel Thickness                             8mm
  Hull Side Steel thickness                         7mm
  Deck Steel Thickness                              6mm
  Roof & Cabin sides Steel Thickness                4mm
  Bow thruster tube & weed hatch in hull
  Extra stifening to bow sections                                                 Water tank bulkhead
  Anodes (weld / bolted)                                                   P      At extra cost
CE Category                                           B                           certificate given with boat upon delivery
Windows
  Dutch style, Gold Anadised Double glazed            6                           Wifwerfen / Severn Yachts
  Interior Edging                                                          P      At extra cost
  Port Holes, Gold Anadised                           8
  Double Glazed                                                            P      At extra cost
  Interior Edging                                                          P      At extra cost
Doors from wheelhouse to cabins
  Front & Rear Roof Hatches / houdini hatches         2                    P      Houdini front, window aft
  5ft x 3ft double glazed roof hatch                  1                           Air draft ???
Tanks (under floor, with inspection hatches)
  Fuel Tank Size (gallons)                           250
  Auxilary fuel tank (gallons)                        40
  Effluent / Black Tank Size (gallons)               125                   P      Stainless steel at extra cost
  Grey Tank Size (gallons)                           125
  Water Tank Size (gallons)                         240 +                         Painted inside
  Gauges to water, fuel and effluent tanks                                 P      At extra cost
Collapsable Wheel House
  Lockable doors on both sides of wheelhouse
  Colapsable - Material                                                           Mahogany or Iroko
  Roof material                                                                   Aluminium
  Double Glazed or laminated glass                                                double glazed 4x6x4
  Windscreen Wiper (manual / electric)                                     P      Manual - Extra cost
  Completed interior                                                       P      At extra cost
Interior
  Ballast laid


   3970de84-0b62-4027-a0aa-7b2e48c597bb.xls     Ian Petchey                                24th November 2002
                               DUTCH BARGE SAILAWAY SPECIFICATION

                                                     Generic              Extra
                        Description                              Actual           Remarks
                                                      Spec                Cost

  Under floor rust protected                                                      Bitumen painted
  Floor laid
  Battens & Spray Foam Insulation 25mm                                     P      At extra cost
  Ventilation, as per requirements                                                Gold Mushroom vents extra cost
Exterior Paintwork
  Exterior hull Shotblasted
  Bottom, 3 coats Black International Intertuff                            P      Option Cost
  4 coats International yacht primer                                       P      Option Cost
  2 coats International undercoat                                          P      Option Cost
  2 coats top coat (International Toplack)                                 P      Option Cost
Engine
  Engine Size / Manufacturer                          92hp                        Perkins
  Engine Panel with volt, tacho & engine hrs                                      Delux panel
  Sump drain pump                                                          P      Option Cost
  Calorifier valve connections                                             P      Option Cost
  Large Calorifier with twin heating coils                                 P      Option Cost
  Larger alternator                                                        P      170 amp, 24v
  Shaft coupling                                                                  (R&D)
  Non drip shaft seal                                                             Volvo penta
  Propeller (size / blades / high performance)                                    4 blade 23" x 16
  Exhaust Type - Dry                                                       P      hospital type at extra cost
  Steering - Hydraulic with 75-0-75 movement                                      Aerofoil type rudder
  Standby manual steering from stern cabin
  Single lever Throttle Control
  Trolling unit on PRM gerabox                                             P      Variable speed prop at tick-over speed
  Traditional wooden steering wheel w/ outer rim       20"                        Vetus KB550
  Keel cooling tanks
  Weedhatch                                                                       Front & rear
  Auto Bilge Pump                                                                 not necessary - dry bilges
  Generator outlet / silencer                                                     Generator on engine supplied
  Sound proofing to engine compartment                                            Spray foam to sides
  Engine Battery                                        1
Exterior
  Collapsable Mast Fitting on deck
  Mast                                                                     x      at extra cost
  Handrails along cabin roof
  Anchor hawse Pipe
  Gas locker
  Bollards
  Fully welded rubbing bands
  Navigation Lights                                                        P      at extra cost
  Signwriting                                                              P      at extra cost


   3970de84-0b62-4027-a0aa-7b2e48c597bb.xls        Ian Petchey                              24th November 2002
                          DUTCH BARGE SAILAWAY SPECIFICATION

                                                Generic              Extra
                      Description                           Actual           Remarks
                                                 Spec                Cost

Options to be discussed
 Bow thruster complete installed                                      P      Vetus at extra cost
 Manual anchor winch, anchor, 30m chain                               P      at extra cost
 Built in Generator                                                   P      Elecrolux travelpower
 Bubbles stove installed in lounge area                               P      at extra cost
 Roof and side linned down to gunnels                                 P      at extra cost




   3970de84-0b62-4027-a0aa-7b2e48c597bb.xls   Ian Petchey                             24th November 2002
                                                                                   DIY FIT-OUT COST FOR 60ft REPLICA DUTCH BARGE


                                                           P
                                                           i                                                                                                                         Sub Total
                                                 Prior         Latest DIY   Spend to                                                               Latest      Remaining   Sub Total
Description                                                p                                                                                                                         Remaining
                                                Estimate        Estimate      Date                                                                Forecast       spend     Estimate
                                                           e                                                                                                                          Spend
                                                           r

General
  Gas Stove / back boiler                         £1,000 P                      £0.00 Bubbles diesel flame effect fire (Piper Boats)                      £0         £0
  Heater / boiler Unit                                          £1,003      £1,003.00 Webasto 5.2Kw diesel water heating unit                         £1,003         £0
  Radiators, pump, etc                              £200          £0                                                                                      £0         £0
     Water accumulation tank 12 litre                             £30          £30.00   ASAP Supplies July 04                                            £30         £0
     Immersion Heater element                                     £25          £25.00   ASAP Supplies July 04                                            £25         £0
     Whale universal water pump 1825                              £96          £96.13   TCS Chandlery Aug 04                                             £96         £0
     Filler cap and strainer                                      £14          £14.00   TCS Chandlery Aug 04                                             £14         £0
     Bathroom Radiator heating elements                           £50          £49.98   Screwfix Jan 05                                                  £50         £0
     Immersion switch / booster                                   £23          £23.38   TLC Basildon March 05                                            £23         £0
     Radiators and Tower rails                                   £191         £191.08   Srewfix May 05                                                  £191         £0
     Saloon Radiator                                              £49          £48.98   B&Q Jan 06                                                       £49         £0
  Inverter & charger                              £1,500        £1,500      £1,500.00   Phoenix multiplus 24/3000/70 Energy Solutions                 £1,500         £0
     230v Shore / Generator combiner                              £50          £50.00   16amp. Energy Solutions                                          £50         £0
     24v to 12v converter                                         £46          £45.75   Energy Solutions Aug 04                                          £46         £0
  Stereo CD                                         £150         £100                                                                                   £100       £100
  Fenders                                           £200         £135        £135.00    6 x Barge Fenders DBA                                           £135         £0
     Misc fenders, etc                                            £40         £39.64    Whilton Chandlery                                                £40         £0
  Carpets / Floor                                   £300                       £0.00                                                                      £0         £0
     Bath & Bedroom                                              £111        £110.66    B&Q Nov 05                                                      £111         £0
     Saloon                                                       £60         £60.00    B&Q Jan 06                                                       £60         £0
     Saloon                                                      £122        £122.18    B&Q Jan 06                                                      £122         £0
  Calorifier                                        £400 P                     £0.00    supplied and fitted by Piper Boats                                £0         £0
  Nav Lights                                        £200 P                     £0.00    supplied and fitted by Piper Boats                                £0         £0
  Int Lights                                        £200          £50         £50.00    switched halogen gold low voltage insert downlighters £8.50ea    £50         £0
     7 x switched recessed                                        £50.00      £50.00    Midland Canal Centre                                             £50         £0
     2 x bedroom uplighters                                       £37.60      £37.60    Aquafax                                                          £38         £0
     5 x switched recessed                                        £40.00      £40.00    Midland Canal Centre                                             £40         £0
     2 x switched lamps                                           £28.00      £28.00    GS Controls July 04                                              £28         £0
     10 x switched recess + 30 x 24v bulbs                       £176.00     £176.00    Midland Canal Centre (Sept 04 - by mail)                        £176         £0
     Misc b24v bulbs & horn                                       £58.00      £57.68    ASAP supplies Dec 04                                             £58         £0
  Generator                                       £3,500 P                     £0.00    3.5Kw 230v Electrolux Travel Power (engine driven)                £0         £0
  Fluid Tank Guages                                 £300 P                     £0.00    supplied and fitted by Piper Boats                                £0         £0
  Alternator Controller                             £150          £0           £0.00    Not required                                                      £0         £0
  Isolation Transformer                             £150         £200        £200.00    Victron 3600w 16A. Energy Solutions                             £200         £0
  Battery Monitor                                   £150         £200        £200.00    Victron BMV501. Energy Solutions                                £200         £0
     Data cables / connection kit                                 £50         £50.00    Energy Solutions                                                 £50         £0
  Dc Fuse Panel                                     £150         £160        £160.00    1 x 12 way and 2 x 8 way cb's. GS Controls                      £160         £0
     12v 3way cb panel                                            £19         £18.53    ASAP Supplies Aug 04                                             £19         £0
     cb pares etc                                                 £32         £32.35    Spare / extra electrical components (Oct 04)                     £32         £0
     2 x 2 way switch panels                                      £32         £32.00    GS Controls Aug 05                                               £32         £0
  Ac Consumer unit etc                              £100         £110        £110.00    1x rcd and 4x mcb's. GS Controls                                £110         £0
  Soundproofing to Engine Comp.                     £200         £200                                                                                   £200       £200
  Bow Thruster                                    £2,500 P                      £0.00   Vetus 160Kgf (£1850 + cables, controls, fitting)                  £0         £0
     DIY fit of controls, cables battery etc                     £150        £150.00    ASAP Supplies July 04                                           £150         £0
     Bow Thruster Cable                                          £410        £410.00    TCS Chandlery Aug 04                                            £410         £0
     Add 3m bow thruster cable & cb's                             £44          £43.50   GS Controls June 05                                              £44         £0
     95mm2 crimp terminals                                        £17          £17.01   TLC Basildon                                                     £17         £0
  Anchor winch & chain                            £1,150         £363        £363.40    TCS Chandlery - Winch and chain only                            £363         £0
     Anchor                                                      £145        £144.53    50Kg Halls Stockless. E.Y.E. Suffolk                            £145         £0
  General Electrics, cables etc                     £250          £0            £0.00                                                                     £0         £0
     2mm and 4.5mm cable drums                                   £150        £150.00    GS Controls July 04                                             £150         £0
     Misc electrics (Battery isolator, clips)                     £75          £75.00   GS Controls July 04                                              £75         £0
     Misc terminals, clips                                        £25          £25.00   ASAP Supplies July 04                                            £25         £0
     Bus bars, fuses etc                                          £50          £50.00   TCS Chandlery                                                    £50         £0
     Inv cable, terminals etc                                    £113        £113.00    ASAP Supplies Aug 04                                            £113         £0
     90 deg battery terminals                                     £10          £10.00   ASAP Supplies Sept 04                                            £10         £0
     cable and misc elect items                                   £93          £93.12   ASAP Supplies 29 Sept 04                                         £93         £0
     cable                                                        £30          £30.44   ASAP Supplies Oct 04                                             £30         £0
     50m 1mm cable drum                                           £14          £14.22   TLC Basildon March 05                                            £14         £0
     Add 2mm2 cable etc                                           £25          £25.00   ASAP Supplies June 05                                            £25         £0
  Gas Fittings etc                                  £100         £172        £171.64    Snugglepuss 11-June-05                                          £172         £0
     20m 10mm gas pipe                                            £34          £34.00   TCS Chandlery                                                    £34         £0
     Gas bubble leak tester                                       £28          £28.40   TCS Chandlery                                                    £28         £0
  Wood Cladding                                     £750          £25           £0.00   Roof and upper sides installed by Piper                           £0         £0
     Plywood sheets (x12)                                        £235        £235       BATS building Supplies (Rochester)                              £235         £0
     Loft insulation behind lining                                £38         £38       Wickes Jan 05                                                    £38         £0
  Timber etc                                        £300          £0            £0.00                                                                     £0         £0
     Mast - Iroko                                                 £35          £35.25                                                                    £35         £0
     Misc timber etc                                              £57          £56.80   B&Q July 04                                                      £57         £0
     Misc Boards                                                  £78          £77.82   B&Q Aug 04                                                       £78         £0
     strip wood etc                                               £50          £50.00   B&Q Aug 04                                                       £50         £0
     Plywood sheets (x3) etc                                      £71          £70.72   B&Q Oct 04                                                       £71         £0
     Internal doors x 3                                          £150        £150.00    Wickes Dec 04                                                   £150         £0
     Spindle balustrade                                           £50          £50.00   Wickes Dec 04                                                    £50         £0
     Shower partition ply boards                                  £69          £68.64   B&Q Dec 04                                                       £69         £0
     Misc Timber, cabinets, newal post                           £137        £137       B&Q Dec 04                                                      £137         £0
     Misc timber                                                  £9          £9        B&Q march 05                                                      £9         £0
  Screws, etc                                       £300          £0                                                                                      £0         £0
     Misc screws, fitting etc                                    £400        £400.00    Screwfix July 04                                                £400         £0
     Misc screws, fitting etc                                    £221        £220.69    Screwfix Sept 04                                                £221         £0
     Misc screws, fitting etc                                    £188        £187.67    Screwfix Oct 04                                                 £188         £0
     Misc scews etc.                                              £50         £50.00    Screwfix Jan 05                                                  £50         £0
     Misc sealents, etc.                                          £31         £30.52    Toolsation.com march 05                                          £31         £0
     Door knobs x 3                                               £19         £18.68    B&Q march 05                                                     £19         £0
     Misc bits and pieces                                        £126        £126.37    Screwfix Dec-05                                                 £126         £0
  Wood Mouldings etc                                £250          £70         £70.00    Bluehouse HardwoodsMar-06                                        £70         £0
     70mm, 35mm + 15mm iroko strips                              £212        £211.50    Bluehouse Hardwoods Dec 04                                      £212         £0
  Curtain Poles                                     £200          £29         £28.61    75% off in closing down sale                                     £29         £0
  Curtains                                          £300          £80         £80.00    Material for Sallon windows                                      £80         £0
     Net curtains and poles                                       £70         £69.62    Paul Simon Feb 05                                                £70         £0
                                                                  £69         £68.94    Fabric Warehouse Dec-05                                          £69         £0
  Batteries                                         £700         £318        £317.85    12 x 2v ex MoD Traction batteries - Energy Solutions            £318         £0
     Battery acid                                                £156        £155.80    100 litre acid from Jennychem                                   £156         £0
  Solar Panels                                      £500         £500                                                                                   £500       £500
  Zinc Anodes                                       £150 P                     £0.00    Fitted Piper                                                      £0         £0
  Passageway prism windows x 2                                   £100        £100.00    Midland Canal Centre                                            £100         £0
  Vent and solar fan (rr cabin)                                   £90         £90.00    Midland Canal Centre                                             £90         £0
  Internal paint / stains                                         £20                                                                                    £20        £20
     12.5l emulsion for roof and walls                            £80          £79.90   B&Q                                                              £80         £0
     2 x cans Sikkens teak stain                                  £32          £32.40   Maldon Chandlery                                                 £32         £0
     2 x cans Sikkens teak stain                                  £30          £29.98   Pirates Cave June 05                                             £30         £0
  Flagstaff, pole socket and red ensign                           £55          £55.15                                                                    £55         £0
                                                                                                                                                                            £10,984      £820
Galley
  Gas Cooker & hob                                  £400         £359        £358.99    Baumatic B609 oven from Sainsburys Direct                      £359          £0
     Gas Hob                                                     £157        £156.98    Hotpoint GF640X hob from Electric Warehouse, Canterbury        £157          £0
     Chimney Hood                                                £119        £119.00    Baumatic 60cm chimney hood - Srewfix Jan 05                    £119          £0
  Refrigerator                                      £400         £360        £360.00    Shoreline RR47 91 litre (11w/hr ave) Shoreline June 05         £360          £0
  Freezer                                           £500         £440        £440.00    Shoreline RU40 93 litre (15w/hr ave). Shoreline June 05        £440          £0
  Sink & Drainer                                    £150         £130        £130.00    B&Q Dec 04                                                     £130          £0
  Galley Units                                      £700          £0                                                                                     £0          £0
     Ikea 600 roll door                                          £135        £135.00                                                                   £135          £0
     B&Q 100base + 300 base                                       £60         £60.00                                                                    £60          £0
     B&Q 100 wall + oven                                          £60         £60.00                                                                    £60          £0
     B&Q 1000 base and 925 corner                                 £96         £96.00                                                                    £96          £0
     B&Q Base Cabinets                                           £100        £100.00                                                                   £100          £0
     Birch Veneer Doors                                          £371        £370.98 B&Q Sept 04                                                       £371          £0
     Birch Veneer Doors                                          £170        £169.72 B&Q Sept 04                                                       £170          £0
                                                                                DIY FIT-OUT COST FOR 60ft REPLICA DUTCH BARGE


                                                       P
                                                       i                                                                                                                           Sub Total
                                             Prior         Latest DIY   Spend to                                                                 Latest    Remaining     Sub Total
Description                                            p                                                                                                                           Remaining
                                            Estimate        Estimate      Date                                                                  Forecast     spend       Estimate
                                                       e                                                                                                                            Spend
                                                       r
     150mm base + end panels                                  £121        £121.00    B&Q Sept 04                                                    £121            £0
     Misc Gally stuff                                          £28         £28.46    B&Q Jan 05                                                      £28            £0
     Door handles                                              £39         £38.50    Ikea Jan 05                                                     £39            £0
     door and knobs                                            £46         £46.34    B&Q March 05                                                    £46            £0
     Utility Under (bridge)doors (3)                           £69         £69.00    B&Q Jan 06                                                      £69            £0
  Floor covering                                £100           £50         £50.00    B&Q Carpet Tiles Dec-05                                         £50            £0
  Worktops                                      £250           £96         £96.00                                                                    £96            £0
  Fire extinguisher, alarms, etc                £250          £200        £200.00    Snugglepuss. Pilot gas alarm and solenoid valve system         £200            £0
     3 x fire extinguishers & blanket                          £50         £50.00                                                                    £50            £0
  Washing Machine                               £400          £499        £499.00  Scewfix Jan 06                                                   £499            £0
  microwave oven                                £150           £0                  No longer required                                                 £0            £0
  Stair Rail into Galley                                       £24          £24.48 B&Q April 05                                                      £24            £0
                                                                                                                                                                           £3,779           £0
Bathroom
  Shower cubical                                £250          £490        £489.53    Chafford Bathroom Mar 05                                       £490            £0
  Shower tray                                    £50          £154        £154.18    Chafford Bathroom Dec 04                                       £154            £0
  Shower fittings                               £100          £110        £109.98    Taps and Mixer valve - Screwfix Jan 05                         £110            £0
  Porcelain toilet and fittings                 £400          £432        £432       Sanimarine C48. TCS Chandlery Feb 05                           £432            £0
  Toilet Pump                                   £200           £0           £0.00    Use shore Pump out facilities - instal later if required         £0            £0
     Pumpout fitting and connections                           £46         £45.60    TCS Jan 05                                                      £46            £0
     3 Way valve and toilet hose fittings                      £79         £78.80    TCS Jan 05                                                      £79            £0
  Shower Waste Tank / Pump                      £120           £95         £95.00    Shower tank / pump TCS Jan 05                                   £95            £0
  hand Basin                                    £100           £95         £95.00    Chafford Bathroom Jan 05                                        £95            £0
  Bathroom fittings etc                         £200           £0                                                                                     £0            £0
     Base cabinets                                             £50         £50.00    B&Q Jan 05                                                      £50            £0
     Door fronts                                               £30         £30.00    B&Q Jan 05                                                      £30            £0
     Worktop, doors etc                                        £63         £62.56    B&Q Jan 05                                                      £63            £0
     doors and hinges                                          £46         £46.00    B&Q Jan 05                                                      £46            £0
     doors and hinges                                          £51         £50.78    B&Q Jan 05                                                      £51            £0
     door and knobs                                            £26         £25.97    B&Q Feb 05                                                      £26            £0
     Bathroom cabinet                                          £20         £19.99    Homebase                                                        £20            £0
  Tiles / waterproof panels                     £100          £129        £128.91    Facia.com March 05                                             £129            £0
                                                                                                                                                                           £1,914           £0
Lounge
  Sofa and chairs                             £1,000         £1,000      £1,000.00                                                                £1,000            £0
  Furniture                                   £1,000           £0            £0.00                                                                    £0            £0
    B&Q fireplace surround                                     £78          £78.71   B&Q                                                             £79            £0
    B&Q fireplace back panel                                  £138         £138.00   B&Q                                                            £138            £0
    Roll front cabinet                                        £115         £115.00   Ikea                                                           £115            £0
    Cabinet doors (warm cherry veneer)                        £501         £501.00   B&Q May05                                                      £501            £0
    Cabinet Carcases                                          £100         £100.00   B&Q Dec 05                                                     £100            £0
                                                                                                                                                                           £1,932           £0
Master Bedroom
  Double Bed (mattress & diy frame)             £300          £199        £199.00                                                                   £199            £0
  Wardrobe Units                                £300          £351        £350.90    Ikea March 05 (13 doors)                                       £351            £0
  Bedside furniture                             £200          £300        £300.00    Ikea March 05 (14 doors + 4 carcases)                          £300            £0
     Hinges for doors                                          £60         £60.00    B&Q Apr-05                                                      £60            £0
     Newel Posts for wardrobe edge                             £42         £41.98    Screwfix Jan 05                                                 £42            £0
     Oppen end beech shelf                                     £28         £28.00    B&Q Apr-05                                                      £28            £0
     Hinges for doors                                          £16         £16.00    Ikea May 05                                                     £16            £0
     wardrobe rails etc                                        £20         £20.00    Screwfix May05                                                  £20            £0
     Cupboard door handles (21)                                £30         £30.20    kitchen & bedroom studio (web order)                            £30            £0
                                                                                                                                                                           £1,046           £0
Rear Cabin
  Table & Chairs / Bed                          £400 P                      £0.00    Fitted Piper                                                     £0            £0
  Shower cubical / door                         £250          £110        £110.00                                                                   £110            £0
  Shower tray                                    £50           £40         £40.00                                                                    £40            £0
  Shower fittings                               £100 P                      £0.00    Fitted Piper                                                     £0            £0
     Shower riser rail                                        £18          £17.99    Screwfix Jan 05                                                 £18            £0
  Portapoti cassette toilet                     £200 P                      £0.00    Fitted Piper                                                     £0            £0
  Shower Pump                                   £120          £95          £95.00    Shower tank / pump TCS Jan 05                                   £95            £0
  hand Basin                                    £100 P                      £0.00    Fitted Piper                                                     £0            £0
  Bath fittings etc                             £200 P                      £0.00    Fitted Piper                                                     £0            £0
     Tiles / waterproof panels                  £100           £67         £67.00    B&Q - Fitted Piper                                              £67            £0
     Ikea cupboard doors                                      £190        £190.00    Ikea - Fitted Piper                                            £190            £0
     Ikea cupboard panels                                     £109        £109.00    Ikea - Fitted Piper                                            £109            £0
     Basin mixer tap                                           £55         £55.20    Focus - Fitted Piper                                            £55            £0
     Table fitting brackets                                    £20         £20.00    ASAP Supplies                                                   £20            £0
     Table leg                                                 £7           £7.00                                                                     £7            £0
     3-way valve and toilet hose etc                           £93         £93.31    TCS Chandlery Oct 04                                            £93            £0
     Carpet Tiles                                              £40         £40.00                                                                    £40            £0
                                                                                                                                                                             £845           £0
Wheel House
 Cladding, dash etc                             £600 P                       £0.00 Fitted Piper                                                       £0         £0
 Chairs / Furniture                             £500 P                       £0.00 Fitted Piper                                                       £0         £0
 Table                                          £150           £50                                                                                   £50        £50
 VHF Radio                                      £150          £165        £164.99    Navman 7100, Pirates Cave June 05                              £165         £0
 Navigation equipt                              £500          £490        £490.00    Navman Tracker 5500 (£390) + chart (£130). TCS April-06        £490         £0
    Depth gauge                                                £85         £84.95    TCS Chandlery                                                   £85         £0
 Draft proofing                                                £20         £20.00    Screwfix May05                                                  £20         £0
                                                                                                                                                                             £810       £50
Misc / Contingency                         £2,800              £0           £0.00                                                                     £0         £0
     Mooring Ropes etc                                        £187        £187.00    Mr Splice                                                      £187         £0
     Crimp tools                                              £130        £130.00    Energy Solutions                                               £130         £0
     Router table and router                                   £99         £99.00    B&Q                                                             £99         £0
     Ballast (440Kg concret slabs)                             £35         £35.00    B&Q                                                             £35         £0
     Electronic safe. Other Misc.                              £55         £55.42    Screwfix Feb 05                                                 £55         £0
     General plumbing fittings pipe etc.                      £100        £100.26    Screwfix March 05                                              £100         £0
     Nail Gun (battery rechageable)                            £49         £49.00    Toolstation.com (fire upto 30mm long nails)                     £49         £0
     Replacement Scorion Saw                                   £45         £44.99    Argos April 05                                                  £45         £0
     Ballast (500Kg=24 bags Sand / Cement)                     £32         £32.52    B&Q Apr-05                                                      £33         £0
     Gas installation / test                                  £150        £150.00    Snugglepuss 11-June-05                                         £150         £0
     Exhaust lagging webbing                                   £40         £40.00    ASAP Supplies June 05                                           £40         £0
     Front Fender Rope                                         £78         £78.00    Crick Boat Show MarineMart May 05                               £78         £0
     Safety ladder & misc                                      £55         £55.08    Pirates Cave June 05                                            £55         £0
     Stainless Mooring Bollards (2)                            £70         £70.00    ASAP Supplies July 05                                           £70         £0
     Vents / extraction fan                                   £114        £114.54    ASAP Supplies July 05                                          £115         £0
     Ballast (900Kg slabs)                                     £85         £85.00    Travis Perkins Dec 05                                           £85         £0
     Exp Foam, colapsable trolley etc                          £65         £64.86    Toolstation.com                                                 £65         £0
     Boarding Plank                                           £100                                                                                  £100       £100
                                                                                                                                                                           £1,490      £100

  Grand Total                               £30,140         £22,800      £21,805                                                                £22,775      £970        £22,800     £970

    Latest DIY estimate is around £7k less than original
    because we asked Piper Boats to do around £20k of
     optional extras, saving us around 9 months work




                                                       Note, these cost reflect DIY fit-out. With all labour being 'free'.
                                                           Except LPG gas connection installation and kitchen work top mitre join.
                                                                                                      Power Usage Calculations

                                           Drain %             Average when on            Summer     Use days        Total     Winter     Use days        Total    Ave.    Worst minimum Remarks
                                 Power (W) When on watts         230v 12v      24v        Mins Used / day used       per wk    Mins Used / day used       per wk   Per day per day per day

Iron (1.5 to 2Kw)                   1500       75%      1,125 w   4.9 a 94 a    47 a          15        1      4     1,125 w       15       1       4    1,125 w      161 w 281 w
Washing M/c (2.2kw)                 2200       12%       264 w    1.1 a 22 a    11 a          120       1      2     1,056 w       120      1       2    1,056 w      151 w 528 w                  * Measured at 500wh per wash at 40 deg
   Dryer / Tumbler                     1300    40%       520 w    2.3 a 43 a    22 a          120       1      1     1,040 w       120      1       1    1,040 w      149 w 1,040 w                * Measured at1kwh per 2 hour dry period
Toilet 400w per flush                400      100%       400 w    1.7 a 33 a    17 a         0.25       30     7      350 w       0.25      30      7     350 w        50 w    50 w         50 w
Vacuum cleaner (1.5kw)              1500      100%      1,500 w   6.5 a 125 a   63 a          10        1      1      250 w        10       1       1     250 w        36 w 250 w
Hair dryer (1.5kw)                  1500      100%      1,500 w   6.5 a 125 a   63 a           5        1      3      375 w         5       1       3     375 w        54 w 125 w
Lights (3 on)                        30       100%        30 w    0.1 a 2.5 a   1.3 a         120       1      7      420 w        360      1       7    1,260 w      120 w 180 w          120 w
Fridge (91 litre / 4 cu ft)          44        25%        11 w    0.0 a 0.9 a   0.5 a        1440       1      7     1,848 w      1440      1       7    1,848 w      264 w 264 w          264 w # Shoreline RR47 91l fridge, 10l freezer. 12v = 0.95a/h/d
Freezer (100 litre / 4 cu ft)        44        36%        16 w    0.1 a 1.3 a   0.7 a        1440       1      7     2,661 w      1440      1       7    2,661 w      380 w 380 w                # Shoreline RU40 93l freezer. 12v = 1.3a/h/d
C'Heating pumps                      60        15%        9w      0.0 a 0.8 a   0.4 a          0        1      7       0w          360      1       7     378 w        27 w    54 w
Water Pump                           50       100%        50 w    0.2 a 4.2 a   2.1 a         20        1      7      117 w        15       1       7      88 w        15 w    17 w         13 w
Shower pump / grey tank              50       100%        50 w    0.2 a 4.2 a   2.1 a          5        1      7       29 w         5       1       7      29 w         4w      4w           4w
Waste / toilet pump                  50       100%        50 w    0.2 a 4.2 a   2.1 a         10        1      1       8w          10       1       1      8w           1w      8w
Extractor fans * 3                   7.8       33%        3w      #### 0.21 a 0.11 a          30        4      7       36 w        30       4       7      36 w         5w      5w                 Vetus 12v fan 0.22a (0.11a half speed)
Microwave oven                      1000       50%       500 w    2.2 a 41.7 a 20.8 a          5        1      3      125 w         5       1       3     125 w        18 w    42 w
TV                                   40       100%        40 w    0.2 a 3.3 a   1.7 a         120       1      7      560 w        240      1       7    1,120 w      120 w 160 w           80 w
                                                                                                                                                                                                   * = actual units consumed of washerdryer
Total                              8475.8                                                                                                                                                          # = taken from Shorelines catalogue
Sub Total watts per week                                                                                             10,000                              11,749 w
Sub Total watts per day                                                                                              1,429                               1,678 w 1,554 w 3,388 w           531 w
Sub Total watts per hour                                                                                               60                                  70 w

12 batteries x 910ah x 2v x 40% usable energy =        8,736 w watts available - from a normal '90% fully charged' battery bank (50% charge = flat)                                                Our minimum requirements if we are very carefull.
                                                                                                                                                                                                   Assumes switching off freezer, and only using the
Time to charge batteries assuming average usage of                                      1,554 watts                      and with 'flat' (40%) discharge    8,736 watts                            small (10L) freezer compartment within the fridge
   Engine with 170 amp hour (4Kwh) alternator ….theoretical……with inefficiencies 2.85 mins…… say 1 hour
                                                                               2                                                                     2.1 hours…... say 3 hours
   Generator with 4kw AC output = same as above
   Shore Power with 4amp (1kw) output = 1,000w/hr max (say approx 2 hrs and …….10 hours)

Solar Power assist (£750)       150w panel, assuming 10hrs daylight / day * 50% efficiency. 150w panel size is around 2m 2
150w x 10hrs x 0.5 = 750w       Provides sufficient power for basic minium requirements (no washing m/c, freezer, vac, hair dryer etc, but incl fridge w/small freezer, lights, tv, pumps etc)
Time to charge 650w shortfall = Engine with 170 amp hour alternator = 170a x 24v = 4,000w/hr = 10 minutes (but because of inefficiencies, say approx 20mins)

With batteries fully charged (90%) and using minimum power (no w/mc, vac, iron etc) we will have a theoretical       16.4623 days power without the need to run engine / recharge batteries etc.
With batteries fully charged (90%) and using average power we will have a theoretical                                5.62331 days power without the need to run engine / recharge batteries etc.

Note:                            If everything is switched on at one time, 8,390w is used. With a 2.5Kw inveter max power available is around 6Kw for short pe      riods……. So it is not
                                 possible to multi task (do the washing, ironing, vacumm cleaning and dry hair all at the same time!!!!). In priciple only one of the following appliances can
                                 be used at any one time; Iron, Washing m/c, vacuum cleaner or hair dryer.




    3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                                                                              Ian Petchey                                                                                                            12/10/2011
                                                         59ft Replica Dutch Barge Heating Requirements


                                      dimensions                                Temp     heat loss   heat loss
Room                                                   area (m2)    U Value
                                         (m)                                  Difference   watts       Btu/h
Lounge / kitchen                         6.1     3.3     20.13
  Roof                                   6.1     3.3     20.13        0.9        23         417       1,417
  Port side wall                                                                                        0
       wall with 25mm spray foam         6.1       2     12.2         0.9        23         253        859
       Port windows                      2.5     0.5     1.25          4         23         115        391
  Starboard side wall
       wall with 25mm spray foam         6.1       2     12.2         0.9        23         253        859
       windows (3 x 3ft)                 2.7     0.5     1.35          4         23         124        422
  front interior wall                    3.3       2      6.6         0.9        3           18         61
  rear wall                              3.3       2      6.6         0.9        15          89        303
  floor                                  6.1     3.3     20.13        0.9        23         417       1,417
  Ventilation (vol x air change x temp dif x 0.37)                                          685       2,330
       Lounge / Kitchen heat loss                                                          2,370      8,057

Bathroom
  Roof                                   1.7     2.5     4.25         0.9        23         88         299
  Port side wall                                                                                        0
       wall with 25mm spray foam         1.7       2      3.4         0.9        23         70         239
       Port windows                      0.5     0.5     0.25          4         23         23          78
  Starboard side wall
       interior wall                     1.7       2      3.4         0.9        5           15         52
       windows                              0      0       0           4         23          0          0
  front interior wall                    2.5       2       5          0.9        0           0          0
  rear interior wall                     2.5       2       5          0.9        -3         -14        -46
  floor                                  1.7     2.5     4.25         0.9        23          88        299
  Ventilation (vol x air change x temp dif x 0.37)                                          145        492
       Bathroom heat loss                                                                   416       1,414

Master Bedroom
  Roof                                   3.6     3.3     11.88        0.9        23         246        836
  Port side wall                                                                                        0
       wall with 25mm spray foam         3.6       2      7.2         0.9        23         149        507
       Port windows                      0.5     0.5     0.25          4         23          23         78
  Starboard side wall
       wall with 25mm spray foam         3.6       2      7.2         0.9        23         149        507
       windows                           0.5     0.5     0.25          4         23          23         78
  front wall                             3.3       2      6.6         0.9        23         137        465
  rear interior wall                     3.3       2      6.6         0.9        0           0          0
  floor                                  3.6     3.3     11.88        0.9        23         246        836
  Ventilation (vol x air change x temp dif x 0.37)                                          404       1,375
       Master Bedroom heat loss                                                            1,377      4,682

Rear Cabin
  Roof                                   2.1     3.3     6.93         0.9        23         143        488
  Port side wall                                                                                        0
       wall with 25mm spray foam         2.1       2      4.2         0.9        23         87         296
       Port windows                      0.5     0.5     0.25          4         23         23          78
  Starboard side wall
       wall with 25mm spray foam         2.1       2      4.2         0.9        5           19         64
       windows                           0.5     0.5     0.25          4         23          23         78
  front wall                             3.3       2      6.6         0.9        15          89        303
  rear wall                              3.3       2      6.6         0.9        23         137        465
  floor                                  3.6     3.3     11.88        0.9        23         246        836
  Ventilation (vol x air change x temp dif x 0.37)                                          236        802
       Rear Cabin heat loss                                                                1,003      3,410

Wheel House
  Roof                                   2.1     2.5     5.25          4         23         483       1,642
  Port side wall                                                                                        0
       wall with 25mm wood               2.1       1      2.1          2         23          97        328
       Port windows                      2.1       1      2.1          4         23         193        657
  Starboard side wall
       wall with 25mm wood               2.1       1      2.1          2         5           21         71
       windows                           2.1       1      2.1          4         23         193        657
  front wall (part into kitchen)
       wall with 25mm wood               2.1       1      2.1          2         0           0            0
       Port windows                      2.1       1      2.1          4         23          0            0
  rear wall (part into rear cabin)
       wall with 25mm wood               2.1       1      2.1          2         15          0          0
       Port windows                      2.1       1      2.1          4         23          63        214
  floor                                  2.1     2.5     5.25         0.9        15          71        241
  Ventilation (vol x air change x temp dif x 0.37)                                          179        608
       Wheel House heat loss                                                               1,300      4,419

       Grand Total Heat Loss                                                               6,465      21,981

       Boiler requirement (Heat loss +10%)                                                 7,111      24,179




Temperature difference =                 -2     21        23       Change these number to see heat loss effect
U value of wall with 25mm spray foam insulation           0.9      Change these number to see heat loss effect
Ventilation. Number of air changes per hour =              2       Change these number to see heat loss effect




3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                                                    Ian Petchey          12/10/2011
                                                                                       Marine Generators

                                                 dc                                              Fuel
                               Power                      Engine
                                               Charge                    Engine Type       Consumption           Size       Db at 7m   price    Comments
                               Rating                     Speed
                                                Rate                                       full / half load

Fischer Panda                   3.9Kw    AC                3000           FA18W                                                        £3,000   £5,000 rrp, 40% off at boat show!
Paguro M3                       2.4Kw    AC       5A       3000      Farymann 15w 1cyl 0.8lph              550x320x490      54         £3,266   + vat tel; (44) (0) 870 240 6275
HFL Mariner1                    3.6Kw    AC                3000        Farymann 18w    1.6lph       0.9lph 550x420x530    54-56        £3,500
Beta Marine BZ482              5.25kva   AC                3000          2cyl 479cc     2.09               895x580x655 less than 60    £3,777   £4721+vat-20%
Mastervolt Whisper              3.5Kw    AC                3000                                                                        £4,000   Keelcooling
GenACis Dolphin M4E             3.5Kw    AC                3000          lombardini 1cyl             1lph     600x345x500      54      £4,295   2.7Kw=£3695, 5Kw 2cy=£5650
Paguro M6                        5Kw     AC      10A       3000         Lombardini 2 cyl   1lph               660x460x570      53      £4,866   + vat tel; (44) (0) 870 240 6275

Northern Lights M673D           5Kw      AC                1800      Lugar 3 cyl 9.25hp    2.4lph   1.4lph 825x538x552                 £4,000   Access to one side only required
Vetus                           5Kw      AC                1500         Vetus 3cyl                         920x585x630         57      £4,400   +vat. Piper =£5,852
Beta Marine BD905L             6.5kva    AC                1500         3cyl 899cc         2.07                                        £4,676   £5845+vat-20%
Kohler                          4Kw      AC                1500             3cyl                                                       £5,584   Single side maintenance
Mastervolt Whisper             5.7Kw     AC                1500                                                                        £6,400   Keelcooling
GenACis Dolphin M6500           6Kw      AC                1500         lombardini 3cyl             1.8lph 720x460x590         49      £7,350

Adverc AK12 1500D               1500     DC     100A                      Yanmar L40                          610x610x610   80db@4m    £2,000   Air cooled, no sound shield
Beta Marine                              DC     160A                                                                                   £2,576   £3220+Vat-20% Ted Spash
HFL DC Traveller               1.3Kw     DC      90        2600           Kubota 4hp                                           55      £3,000   3 step Auto charge, inc shield
Fischer Panda AGT-DDC          2.5Kw     DC     180A     1800-2200                                         595x390x395                 £4,000   Auto charge
WhisperGen                     750W      DC     50A                         Sterling       0.8lph   0.7lph 450x500x650         44      £7,250   3 step Auto charge 6Kw heat out

Electrolux Travel Power        3.5Kw     AC              1200 plus Main Boat engine        2.0lph   2.0lph                             £1,500   £2,000 fitted on to main engine by engine supplier

All complete with acoustic enclosyre, except Adverc AK12 dc generator

We have an Electrolux Travelpower installed on the main Perkins engine


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                                        ELESSINA - 60 ft x 12'-6" Piper Replica Dutch Barge



                   Perkins 92hp engine with;
                    1 x 24v 170a alternator           Possible
                   1 x 24v 70amp alternator          Booster or
                   1 x 230v 3.5Kw Electrolux         2nd 2.5Kw
                                                      Inverter                                                   230v 32amp (7Kw)
                     Travelpower Alternator                                           Victron                                                           230V ac            230v AC Out to boat
                                                                                                                  available power
                                                                                     Multiplus                                                         Distibution
                   24v      24v       230v                                          24/3000/70                                                           Panel
                                      3.5Kw                       230v in          Inverter and
                                                                                  Batter Charger
                                                                                      Combi                                                              24 v dc
                                                              Transfer                                                                                                     24v DC Out to boat
                                                              Selector                                                                                 Distribution
                                                               Switch                                                                                     Panel




                                                                                                                20mm2 cable size
                                                                                      60mm2 cable size
                                     16a Isolation
                                     Transformer     230v 16amp (max) hook up
                                                                                                                                                         Power
                                                                                                                                                     Management /
                                                                                                                                                     Battery Monitor




                                                          2 x 40mm 2 cable size                                                                   180mm2 cable size



                                                                                                                                                                        7Kw Vetus
       24v Engine                               Acessories          Acessories                    Acessories                        Acessories                         Bow Thruster
       Start Battery                           Battery Bank        Battery Bank                  Battery Bank                      Battery Bank


                                                         12 x 2v batteries x 910ah x 40% usable energy = 8.7Kwh

     Schematic design intent Only. Not to be used for installation purposes. To be reviewed and modified to suit equipment installation instructions


                                                                                    Back to Menu Page




3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                                             Ian Petchey                                                                                        22nd April 2004
                                                                                                     24v Supply Circuits Fuses

                                                                                          Estimate
                                                                               Power
     No Label                       Supply circuit                                         Fuse      Switches Switch Location                 Lights     House     Running Separate   Comments
                                                                               Watts
                                                                                            Size
       1   12 volt panel          Voltage reducer (12v)                                      10      no                                                               *
       2   Fridge                 Fridge                                      26              5      no                                                    *
       3   Freezer                Freezer                                     32              5      no                                                    *
       4   Fresh Water - Pumps    drinking water pump                                         6      no                                                    *
       5   Rear Toilet - Toilet   supply to main toilet                      400             20      no                                                    *
       6   Front Toilet - Toilet  supply to rear cabin toilet                400             20      no                                                    *
       7                          toilet / grey water tank pump out                          15      yes      engine room                                  *                          Likely not use (install later)
       8   Rear Shower - Pumpout Rear Cabin                                                   3                                                            *
       9   Front Shower - Pumpout Main Bathroom                                               3                                                            *
      10   Saloon                 all lounge lights                                           5      yes      2 x 2 way Lounge / bed hall        *
      11   Bed                    all main bedroom lights                                     5      yes      1 x bedroom                        *
      12   Bath                   all main bathroom lights                                    5      yes      1 x bathroom                       *
      13   Galley                 All Galley and passageway lights                            5      yes      1 x kitchen                        *
      14   Rear Cabin             all aft cabin lights                                        5      yes      1 x bedroom                        *
      15   Wheel House            wheelhouse lights                                           5      yes      on light                           *
      16   Engine Room            Engine room light                                           5      yes      on light                           *
      17   Tunnel Light           Tunnel Light                                                5      yes      wheelhouse                                              *
      18   Horn                   Horn                                                        5      yes      wheelhouse                                              *
      19   Navgn Lights           port, starboard, bow, aft, mast lights                     10      yes      wheelhouse                                              *
      20   Mast Light             Navigation light                                            2      yes      wheelhouse                                              *
      21                          Radio / sat nav equipt                                     10      no       wheelhouse                                              *               Likely not use (12v supply)
      22   Bow Thruster Fuse      Bow Thruster (controls in w'house)                        355      yes      Battery Isolator                                                  *
      23                          Anchor Winch                              1500             75      yes      with winch                                                              Not installed (manual Winch)
      24                          Bilge Pump Direct from Battery                             10      no                                                                         *
      25   Extractor              Extractor Fans kitchen, bathroom 1 & 2                     10      yes      nearby to each fan                           *
      26   Heating                C'heating boiler & pumps                                   10      no                                                    *                          Install Later
      27   Water Gauge            Drinking Water Gauge                                        5      no                                                               *
      28                          spare                                                                                                          *
      29                          spare                                                                                                                               *
      30   Inverter Fuse          Fuse between battery and inverter         6000            300                                                                                 *
      31   Dist Fuse              Fuse between battery and distribution board 500
                                                                            2               100                                                                                 *
      32   Gas Valve              Gas Solenoid Valve                                         5       no                                                    *
      33   Gas Alarm              Gas Alarm System                                           5       no                                                    *
      34   Roof Lowering          Roof & Front Screen Lowering                                                Battery Isolator                                                  *     Currently a separate fuse
      35   Battery Monitor        Victron Battery Monitoring System                                                                                                             *     Constantly on (for data archive)

                                                                                                                                                 8         12         8         6
           Three separate panels purchased. 12 (house) + 8 (lights) + 8 (running / nav)

    12v distribution pnl

      1    Nav Equipt               Navigation equipment (GPS and Depth)
      2    VHF                      VHF Radio                                                                                      4 x Battery Isolator Switches Installed :-
      3    12v Outlets              Gen power / socket supplies                                                                              1) Engine Batteries
                                                                                                                                              2) house Batteries
    Mains / 230v AC Power                                                                                                                 3) Roof / Screen lowering
                                                                                                                                                4) Bow Thruster
      1    Port                     Lounge, master bed, bathroom, prt rr cbn    13a
      2    Utility                  Washing m/c etc                             13a
      3    Rear / Cntr              Stbd Rear Cabin & W'House / Galley          10a
      4    Starboard                Lounge, master bed, bathroom                10a


                                                                          Back to Menu Page



3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                                                                               Ian Petchey                                                                                       12/10/2011
                                                                                                        Electrical Cable Sizes

Volt Drop Calculations
                                                                                                                        Back to Menu Page
Voltage drop at load = 0.0164 x I x L / S
     S = Cable Size / Conductor cross sectional area (mm2)                                                                                 Note: Required cable sizes are half that for a 24v supply over 12v
     I = Load Current (amps) …. Load current = Power (watts) / Volts…. eg. 2000w at 24v = 83 amps
     L = Cable length (m) combined feed and return (+ & - cables)                                                                          Note: Popular cable sizes seem to be:-
                                                                                                                                                    2
                                                                                                                                              95mm                £65 / 10m length also in 30m reels
                                                                                                                                                    2
To calculate recommended cable size, input cable length (m), load (amps) and voltage                                                          60mm 15mm o. dia    £50 / 10m length incl vat (GS Controls / ASAP)
                                                                                                                                                    2
                                                                                                                                              50mm                10m, 30m and 50m reels
                                                                                                                                                    2
     Total Cable length (feed plus return)                                10 metres                                                           40mm 12mm o.d. £30 / 10m length incl vat (GS Controls / ASAP)
                                                                                                                                                    2
     Load Current (Amps)                                                   2 amps               Note; Amps = power (w) / volts                20mm 9mm o.d.
     Voltage (12v or 24v)                                                 24 volts                                                            10mm2
                                                                                                                                               6mm2
                                                                                 2
     Recommended cable size (3% volt drop)                                0.5 mm                                                               2mm2
                                                                                 2
     Absolute minimum cable size (10% volt drop)                          0.1 mm                     Input data here
     With (5% volt drop)                                                  0.3 mm3                                                          Note: Battery Voltage under various charge conditions

                                                                                       2
To calculate actual volt drop, input cable length and load (above) and cable size (mm ) below                                                  charge        12v         24v
                                                                                                                                                100%       12.75        25.5




                                                                                                                                                                               Normal Usage
                                                      2                            2
     Cable size / conductor cross sectional area (mm )                      6 mm                                                                 90%       12.65        25.3
                                                                                                                                                 80%       12.55        25.1
                                               Volt drop at load =       0.05 volts                                                              70%       12.45        24.9
                                                                                                                                                 60%       12.35        24.7
Therefore actual voltage at load / equipment will only be;   12.20   v        using 12v system with battery 50% charged                          50%       12.25        24.5
                                                             12.60   v        using 12v system with battery 90% charged                          40%        12.1        24.2
                                                             24.45   v        using 24v system with battery 50% charged                          30%       11.95        23.9
                                                             25.25   v        using 24v system with battery 90% charged                          20%       11.85        23.7
                                                                                                                                                 10%       11.75        23.5
                                                                                                                                                  0%       11.65        23.3
     Note. I believe all calculations to be correct, but none are guaranteed. Please advise if you find any errors
                                                                                                                                            Note: normal usage is between 50% and 90%
Notes on Cable Sizes                                                                                                                        It is not good (for the battery) to be used under 50%
    Bow Thruster                                                                                                                            Unless using 3 or 4 stage charger, charging batteries
    We had two bow thrusters under consideration, using main 'house' battery bank or separate stand alone batteries.                        over 90% is unlikely to be achieved
    Vetus 95Kgf, 5.4Kw     Manufacturers stated current draw = 280 amps                                                          £1,350
    Vetus 160Kgf 7Kw       Manufacturers stated current draw = 560 amps, but recommended fuse = 330amp                           £1,850

     Our barge is 60ft (18m) long. The distance between bow thruster and house battery in engine room is around 50ft (15m)                Back to Menu Page
          But allowances have to be made for routing through fuse, height changes through bulkheads etc
          I have therefore added an extra 3m, making a total cable length of 33m (15m + 15m + 3m).

          With a 95Kgf bow thruster, using house batteries in engine room, the minimum cable size is 65mm2
          With a 160Kgf bow thruster, using house batteries in engine room, the minimum cable size is 130mm2

          The largest cables commonly available are 60mm2        But 95mm2 cable can be found
          The cost of 60mm2 cable is around £5.00 per metre, 90mm2 is around £6.50 per metre. so 33m will be around £165 / £215
          Cheaper than installing batteries and a dedicated charger.


Update ---- We have now installed a Vetus 160Kgf bow thruster.
    We have run 2 x 95mm2 cables = 190mm2 (4 total - 2 x red 2 x black) between bow thruster and house batteries in engine room.
    This cost around £400 for the cables, but saves installing additional batteries and charger. We have a very large house battery bank.
           Volt drop calculated at less than 5%. Vetus say must be under 10%

     Electric Windlass
     Probably a Lofrans windlass, either 1200w or 1500w
          1200w Tigress is around £700. Manufacturer states 60amp current draw. Max pull 1100Kg (2420lb)
          Based on this cable size with 3% (recommended) volt drop is 46mm2, or 14mm2 with max (10%) volt drop

     Fridge and Freezer
     It is very important to keep volt drop below 3% on fridge and freezers
     Assume 50w each, 100w total, 4.2 amps 24v
            10m long cables, theoretically a 1mm2 cable size is ok, but have used 6mm2 to reduce volt drop to minimum
                                Shoreline say 1mm2 for each metre away from battery; 10m length = 10mm2, but because 24v 5mm2.

3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                                                                               Ian Petchey                                                                                 12/10/2011
                                            Electrical Cable Sizes


     Vetus Bow Thruster Calculation:-


          F = wind pressure x wind draft x 0.75 x half boat length / distance between bow thruster and stern

          Wind Pressure =             100                 Force 4 = 30, force 5 = 60, force 6 = 100
          Wind draft =                36                  Boat length (m) x height (m) = 18m x 2m high
          Boat Length =               18                  18m in our case
          Bow thruster to stern =     16                  18m boat = approx 16m

                                                          Input your data here


          Size of Bow thruster =     1518.75 N =                 152 Kgf




          Note: According to the Vetus catalogue, we only need a Bow thruster around 90Kgf,
          suitable up to force 5 winds - For a 18m long, 2m high boat.
          But we have installed a 160Gkf Bow thuster which should be good up to force 6
          winds




          Note. I believe all calculations to be correct, but none are guaranteed. Please advise if you find any errors

          We have installed a Vetus 160Kgf Bow Thruster
          It only requires a one second thrust to move the bow. Very powerfully.


                                    Back to Menu Page




3970de84-0b62-4027-a0aa-7b2e48c597bb.xls               Ian Petchey                                                12/10/2011
                                 THEORETICAL BARGE SPEED

   Change yellow highlighted numbers according to boat data

   D   = Displacement in tons                  27          Our 27 ton displacement barge, with 92hp Perkins (82hp at
   P   = Engine shaft hp at propeller          82          prop) and 55ft waterline (60ft overall) has a top speed of 9
   L   = Waterline length in feet              55          Knots and cruises around 5 knots at 1200 rpm. So the
                                                           calculation is just about spot on. It was also very accurate for

          Speed in knots                 8.808731

   Results:-
                                                            Theoretical
          92 hp Perkins Engine =         prop hp              speed          The (approximate) formulae for computing
                                                                             speed and power are
          4 gal / hour (2400rpm - max)         82   hp         8.81
          2.0 gal / hour (2000rpn)             50   hp         7.47          S = 10.665/(D/P)^(1/3)
          1 gal / hour (1600 rpm)              25   hp         5.93          S = V/sqrt(L)
          0.5 gal / hour (1200 rpm)            15   hp         5.00
          0.33 gal / hour (min speed)           7   hp         3.88          where S = the speed to waterline length ratio
                                                                             (max value 1.3)
                                                                             D = displacement in lb
                                                                             P = engine shaft HP at the propeller
          130hp Perkins Engine
                                                                             V = barge speed in knots
                                                                             L = waterline length in ft
          6 gal / hour (2600rpm - max)        120   hp         10.00
          4 gal / hour (2300 rpm)              80   hp         8.74
          2 gal / hour (1800 rpm)              40   hp         6.93
          1 gal / hour (1400rpm)               20   hp         5.50
           (min speed)                          ?   hp           ?


                  travel speed           distance            time (hrs)   fuel w/M92         fuel w/M130
                       10                   40                  4.00                                   24
                        9                   40                  4.44                   18              18
                       7.5                  40                  5.33                   11              13
                        6                   40                  6.67                     7              9
                        5                   40                  8.00                     4              6
                        4                   40                 10.00                   3.5

                             The latest graphs from Perkins show very little difference
                             between the M92 and M130 engine fuel consumption at the
                             same output hp / speed. A rule of thumb is 1 gal / 20 hp at prop.




                             Actual speeds will likely drop by around 2 knts as bottom fouls
                             up with slime / barnacles etc. And fuel consumption will
                             increase proportionally.



                                                    Back to Menu Page




3970de84-0b62-4027-a0aa-7b2e48c597bb.xls                 Ian Petchey                                                12/10/2011
                                                                                    Combined 12v Inverer / Battery Charger

                                                                                                                                                                                                             PowerMaster Combi SL
                                                                                     Phoenix MultPlus 12v          Studer Compact 12v                    Sterling 12v          Mastervolt Dakar 12v Combi
                                                                                                                                                                                                                Series 12v new
Model No                                                                                 12/2500/120                     HPC 2512                        CU123000                      12/2500/100                  3000SL
Continuous Power at 25c (watts)                                                        2000w / 2500va                     2500w                               ?                                                    3000w?
Continuous Power at 40c (A.B.Y.C standard) watts                                            1600w                                                          3000w                          2000va                       ?
P30 (30 mins Power)                                                                         2500 w                         2800w                            3500                          2500va                    3500w
Max Power (for a few seconds)                                                               4500w                          7500w                          9000w ?                         5000va                    6000w
Max Efficiency                                                                               93%                            93%                              90%                            90%                     85-90%
Zero load (economy) power (watts)                                                     4.5 w at zero load        1.4w off/ 1.8w s'by/ 10w on                 1-25w                   0 off / 5w no load
Wave Format                                                                            Pure Sine Wave                Pure Sine Wave                    Pure Sine Wave               Pure Sine Wave              Pure Sine Wave
Automatic changeover shore to inverter (Uninterupted A/C Power)                               yes                            yes                             yes                            yes                       yes
Power Control / Power Sharing with available 230v input limits                                yes                      yes, 0 to 21a                      yes 0-15a                         yes                    yes 0-15a
Power Assist                                                                                  yes                            no                               no                             no                       no
Parallel connection to increase available power                                       yes...up to 5 units                    no                               ?                              no                       no

Charger Amps                                                                               120 amp                          110                            100amp                        80 amp                     100amp
Charger Characteristics                                                                     4 stage                      4 stage                            4 step                       3 stage                     3 stage
2nd battery bank trickle charge                                                              4 amp                           no                               no                          3 amp                   not specified
Adjustable charge current                                                                     yes                    yes 0 to 110amp                                                                            yes 0 to 100amp
Temperature sensor                                                                          yes incl                      £29.21                            option                         yes                       option
Forced air cooling                                                                            yes                           yes                              yes                                                       yes

Solar Charge Regulation                                                                       no                       optional extra                        yes                           no                       yes (30a)

weight                                                                                      18Kg                          33Kg                               30kg                        37Kg                         28Kg
Dimensions (mm)                                                                          362x258x218                  242x288x480                              ?                      505x305x250                 550x280x190
Working range temp                                                                         0 to 50c                     -20 to 55c                        -20 to +55                   -10 to 45c                  -20 to +55c
Noise with / without fan                                                                       ?                      <10db / <35db                            ?                            ?                           ?
Fan starts at                                                                                  ?                           45c                              45 deg                          ?                        45 deg

Warranty                                                                                                                  2 years                                                                                    2 years
IP Protection Index (the higher the better… I believe!!)                                     IP21                          IP20                             ip 20                           ?                         IP20

Multifunctional Contact / relay                                                             yes                             yes                              yes                                                        yes
Pc data link connection                                                                 RS-485 option

List Price (without VAT)                                                                    £2,138                                                         £1,499                        £1,850                 £1275.74 incl Del
Lowest seen price                                                                           £1,600                         £1,667                                                        £1,817

Analogue Remote Control                                                                      £96                          £137.71                 £85 ??                      £144                        ?
Digital Remote control                                                                                                                                                        £348
                                                                                                                                              available soon
Web site                                                                         http://www.victronenergy.com/     http://www.studer-      http://www.sterling-   http://www.mastervolt.com/dak www.powermastersystems
                                                                                 DatasheetsPDF/SinusInverter inno.com/SITESTUDER/page/ power.com/documents/bros04        arcombi/index.asp              .com
                                                                                 Chargers/GBPhoenixMulti.pdf ANGLAIS/DescriptionE/HPCo            gb.pdf
                                                                                                                 mpactFichetechE.PDF
Notes                                                                            May need powerman transfer   only one 230v AC input.           New product, available soon   only one 230v AC input.            Free technical &
                                                                                 switch when used together    Separate master switch                                          Separate master switch         installation advice line -
                                                                                 with genearator              required (£150) if shore and                                    required (£150) if shore and   01480 455060 Direct
                                                                                                              generator or both to be                                         generator or both to be                Mail order
                                                                                                              connected                                                       connected
Other similar versions available                                                 7 other versions incl        3 other versions available incl                                 6 other versions incl          3 other versions (1500w
                                                                                 24/3000/70 and 12/1200/50    24v/2300w/55a and                                               12v,1500w,65a charger,            and 24v) available
                                                                                 and without power assist     24v/4000w/100a                                                  24/1800-35 and 24/3000-100
        Update. We have purchased the Victron Phoenix Multi-plus, 24v
        version. 3000w with 70a charger. Great. The power control and
        Power assist work just as specified, and the link to pc is very              Back to Menu Page
        useful for changing parameters and analysing incoming / outgoing
        power. Recommended.

        With 16amp shore power we can have the 9amp (2.2Kw) electric
        heater plus 10a (2.5Kw) electric kettle, plus 2a (500w) electric drill
        and work lights with no problem. The extra power is simply taken
        out of the battery, then when we are using less than 16a (kettle
        off) the unit recharges the battery, all automaticaly.




                  PowerMaster Combi SL Series 12v new
Model No                                                                                12/2500/120                     HPC 2512                         CU123000                     12/2500/100                    3000SL
Continuous Power at 25 deg C (watts)                                                   2000w / 2500va                    2500w                                ?                             .                        3000w?
Continuous Power at 40deg C (A.B.Y.C standard) watts                                        1600w                             .                            3000w                          2000va                        ?
P30 (30 mins Power)                                                                         2500 w                         2800w                            3500                          2500va                      3500w
Max Power (for a few seconds)                                                               4500w                          7500w                          9000w ?                         5000va                      6000w
Max Efficiency                                                                               93%                            93%                              90%                            90%                      85-90%
Zero load (economy) power (watts)                                                     4.5 w at zero load        1.4w off/ 1.8w s'by/ 10w on                 1-25w                   0 off / 5w no load
Wave Format                                                                            Pure Sine Wave                Pure Sine Wave                    Pure Sine Wave               Pure Sine Wave              Pure Sine Wave
Automatic changeover shore to inverter (Uninterupted A/C Power)                               yes                            yes                             yes                            yes                       yes
Power Control / Power Sharing with available 230v input limits                                yes                      yes, 0 to 21a                      yes 0-15a                         yes                    yes 0-15a
Power Assist                                                                                  yes                            no                               no                             no                       no
Parallel connection to increase available power                                       yes...up to 5 units                    no                               ?                              no                       no
.                                                                                              .                              .                               .                             .
Charger Amps                                                                               120 amp                       110 amp                          100 amp                        80 amp                     100amp
Charger Characteristics                                                                     4 stage                       4 stage                          4 step                        3 stage                     3 stage
2nd battery bank trickle charge                                                             4 amp                           no                               no                           3 amp                   not specified
Adjustable charge current                                                                      .                     yes 0 to 110amp                          .                             .                   yes 0 to 100amp
Temperature sensor                                                                         yes incl                       £29.21                            option                         yes                       option
Forced air cooling                                                                           yes                            yes                              yes                            .                          yes

Solar Charge Regulation                                                                       no                       optional extra                        yes                           no                       yes (30a)

weight                                                                                     18Kg                           33Kg                               30kg                        37Kg                         28Kg
Dimensions (mm)                                                                         362x258x218                   242x288x480                              ?                      505x305x250                 550x280x190
Working range temp                                                                        0 to 50c                      -20 to 55c                        -20 to +55                   -10 to 45c                  -20 to +55c
Noise with / without fan                                                                      ?                       <10db / <35db                            ?                            ?                           ?
Fan starts at                                                                                 ?                            45c                              45 deg                          ?                        45 deg

Warranty                                                                                       .                          2 years                             .                             .                        2 years
IP Protection Index (the higher the better)                                                  IP21                          IP20                             IP20                            ?                         IP20

Multifunctional Contact / relay                                                              yes                            yes                              yes                            .                           yes
Pc data link connection                                                               with RS-485 cable                       .                               .                             .


List Price (without VAT)                                                                   £2,138                             .                            £1,499                        £1,850                 £1275.74 incl Del
Lowest seen price                                                                          £1,600                         £1,667                              .                          £1,817

Analogue Remote Control                                                                      £96                          £137.71                          £85 ??                         £144                           ?
Digital Remote control                                                                         .                              .                               .                           £348
                                 Mast Drawing




                                                      Each square represents one inch
                                                      Use the print preview to omit grid lines




                                                     Timber required = 3" x 3" square, 9'-6" long,
                                                     to make a 7ft long mast.

                                                     The 2'-6" off cut is cut diagonally in half and is
                                                     then used to thicken / shape the base and
                                                     construct the cross frame




                                                    Note: There are two options for the cross frame, either
                                                    a deeper unit (in plan view) but thinner in side view, or
                                                    thinner in plan, deeper in side. Elessina has the thicker
                                                    in plan type.


        Strong waterproof
        glue between
        timber join. Clamp
        while setting




       This offcut is used to
       make the cross
       frame                                                                      Plan Views




                                                                                    Side Views of cross
                                                                                           frame



mast                            Ian Petchey www.barging.co.uk                                              12/10/2011
                    Mast Drawing



       Back to Menu Page




mast               Ian Petchey www.barging.co.uk   12/10/2011

				
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