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					AHTD Symposium - Drives


April 4-5, 2006

Jill Mattson
Lou Lambruschi
Siegfried Fischer
  Overview


  • Review Business
  • Drives Commitment
  • Review Push Products
    • Key Features
    • What’s New
    • Issues/Actions
  • Drive Selection
  • Introduce Fusion Drive




Title, Author, Date          2
  Danaher Motion is Committed to Drives


  • Building Product Line Management Team

  • Project Managers for Drives

  • Engineering Support Team

  • Focus on NA Market Needs
       • New products / line extensions
       • Reduced lead-times on push products

  • Next Generation Drive development underway

Title, Author, Date                              3
                      S200 Drive




Title, Author, Date                4
  S200 Drive


  • Review Key Product Features

  • Where we have won and why

  • Present Business State

  • Where we are heading




Title, Author, Date               5
  S200: Key Features




                            • Highest Servo loop bandwidth

•High resolution (24bit)    • New Standards in Easy-to-Use
feedback
•Current loop (3-5KHz BW)
                            • New Standards in Quality Level
(1.25MHz update rate)
                            • Extremely aggressive price
•Velocity loop (800Hz BW)
(1.25MHz update rate)
Title, Author, Date                                            6
  S200 Where We Have Won



       • Semi EA

       • Robotics

       • Labeling

       • Packaging Industry

       • General Automation




Title, Author, Date           7
  Why We Win…..


  • Price
       • Allows competition with steppers

  • Small Size
       • Integrates well into Desk-Top Equipment

  • Flexible Command Modes
       • Pulse and Direction or Analog Input

  • Low Voltage Model
       • Safer Table-Top machines

  • High Bandwidth
       • Better Machine Throughput
Title, Author, Date                                8
  Still to come……


  Expanding the Family
  • Expanding Power Ranges
    • 6 Amp Program well under way
    • 12A, 24A, 48A Product program
      in-process

  • Operation with Multiple Feedback types
    • SynqNet Option adds Support
            • Sine Encoder
            • ComCoder
            • Endat 2.1
       • Profile Generator with
            • Can or DeviceNet
            • and support Incremental encoder




Title, Author, Date                             9
  S200 Summary Points




  • Leader in performance and quality
  • Strong value sale
  • We are investing to expand the family




Title, Author, Date                         10
                      S300 Drive




Title, Author, Date                11
  Strong points – Servostar 300


                      • Broad Voltage range, US and Europe
                             • 115V - 230V (10A)
                             • 230V - 480V (6A)
                      • Built-in EMC filters for Europe
                      • Rugged all metal enclosure
                      • High level of protection
                      • Certifications for different markets
                             • CE mark, UL/cUL listing
                      • Global acceptance




Title, Author, Date                                            12
  S300, small dimensions




                      • Dimensions 242mm (h) x 171mm (d) x 70mm (w)
                      • 115/240 VAC (3, 6, 10 amp) < 200 mm incl. connectors
                      • 400/480 VAC (1.5, 3, 6 amp) < 230 mm incl. connectors


Title, Author, Date                                                             13
  Strong points – Servostar 300



                      • Higher dynamic with DDL
                            • DDL Motor Compatibility with FW 2.0
                      • High performance servo loops
                      • Competitive Package with AKM
                      • High Flexibility in Design
                            • Communication
                            • Feedback
                      • For every application
                      • Easy to use GUI
                            => Motor turns with 8 Klicks




Title, Author, Date                                                 14
  SERVOSTAR® 300, Bus Communication




Title, Author, Date                   15
 SERVOSTAR® 300, Feedback Systems

                      Open for
                      • Resolver
                      • Comcoder
                            • Incremental encoder + Hallsensors
                      • Endat
                      • HyperfaceDigital
                      • BiSS ®




Title, Author, Date                                               16
   Servostar Success Story


         • Metal Forming / Die Cast Machinery

         • Displaced Allen-Bradley & AMC
           HMI – Drive (S300) – Motor (AKM)

         • Key requirements of the motion system is:
               • 115/230/480 VAC small package with positioning
               • Field bus capabilities (Device-net)
               • High temperature performance (Tested at full load, 70 deg C lasted over a
                 week – three times Yaskawa & Rockwell)




Title, Author, Date                                                                          17
   Servostar Success Story


          • Postal Handling Equipment (Sorters)

          • Displaced Allen-Bradley & Siemens
            Drive (S300) – Motor (Goldline XT)

          • Key requirements of the motion system is:
                      • 480 VAC small package with positioning
                      • Feed forward with Observer for rapid settling (small incremental moves)
                      • Fixed FW and Parameter file upon shipping (maintained in production)




Title, Author, Date                                                                               18
   Servostar Success Story


          • Press Feed Machinery

          • Displaced AMC & PacSci
            Drive (S300) – Motor (AKM)

          • Key requirements of the motion system is:
                • 230/480 VAC small package with positioning
                • Rapid Indexing (45 deg move) with 14 msec duration to settling
                • Flex FW and Option Slot available for custom control card




Title, Author, Date                                                                19
   Servostar Success Story


          • Tire Uniformity & Balancing Machinery

          • Displaced Indramat & Allen-Bradley
            Drive (S300 & S600) – Motor (BMS, AKM, XT)

          • Key requirements of the motion system is:
                      •   Absolute Sine feedback (Auto Setup & Home)
                      •   S600 CANOpen (S300 soon) communication as 16-24 axis per machine
                      •   Position capability in the drive (PC as Master Control)
                      •   Global sourcing and support




Title, Author, Date                                                                          20
   Servostar Success Story


           • Window production Machinery

           • Displaced Allen-Bradley
             Drive (S300) – Motor (AKM)

           • Key requirements of the motion system are:
                • 120/240/480 VAC supply on common platform
                • Field Bus capability (SERCOS)
                • Positioning capability (Linked moves)




Title, Author, Date                                           21
   Servostar Success Story


         • Cutter for cheese and meat (Food & Beverage)

         • Displaced Indramat
           Drive (S600)

         • Key requirements of the motion system are:
              • Field Bus capability (CanOpen, Profibus, SERCOS)
              • Positioning capability (Linked moves)




Title, Author, Date                                                22
   Servostar Success Story


         • Optical machines
         • Turning lathe for lenses

         • Displaced Siemens
           Drive (S300)

         • Key requirements of the motion system are:
              • CanOpen onboard, Sercos
              • Absolute High end Drive performance
              • Feed forward with Observer




Title, Author, Date                                     23
   Servostar Success Story


         • Book binding machines

         • Displaced Bosch Rexroth
           Drive (S300 & S600)

         • Key requirements of the motion system are:
              • Sercos
              • Drive performance
              • Robust and reliable drive




Title, Author, Date                                     24
   ServoStar Success Story


         • Bonder, Pick and Place applications in
         • Semiconductor and Electronic Assembly

         • Drive (S300 & S600) – Motor (AKM)

         • Key requirements of the motion system are:
              • CanOpen onboard, Sercos
              • Drive performance
              • Positioning capability




Title, Author, Date                                     25
   Servostar Success Story

        • Brought worldwide Industrial Market

        • Displaced Yaskawa, Mitsubishi and
        • internal drives from Berger Lahr and Elau

        • Brandlable Drive (S300+S600) – Motor (AKM)

        • Key requirements of the motion system are:
              • Flexible option slot for customized option cards like
                FIPIO, Modbus Plus, Motion
              • CanOpen onboard, Sercos
              • Drive performance and Positioning capability, Motion
                task




Title, Author, Date                                                     26
   Servostar Success Story

        • Electro-Mechanical Assembly Presses

        • Displaced CT

        • Brandlable Drive (S300+S600) – Motor (AKM)

        • Key requirements of the motion system are:
              • Flexible option slot customized option board
              • Easy to brand label drive




Title, Author, Date                                            27
Project Objectives S320


               Product extension of S300 up to 24A
               • Range 12A
               • Range 24A
               • Prepared drive for Safety (Power ratings 1,5A,
                  3A and 6A are derived from 12A drive by de-
                  rating)

               Scope
               • Common architecture to existing S300
               • S300 processor and GUI
               • Replace S600 and cut maintenance cost

               Dimensions 12A (planned)
               • H = 277 mm
               • W = 70 mm
               • D = 240 mm
                                                                  CAD-Simulation




Title, Author, Date                                                                28
  Which Drive to Choose?


  Technical Factors
  • Supply Voltage                               S600
  • Output Current
  • Physical Size                    S300
  • I/O Capabilities
  • Network Connection                                            S200
       • Field Bus
       • Motion Bus
  •    Experience with Application
  •    Motor/Feedback Support                                  S200 CNS
  •    Store Motion Profiles
  •    Others


                                            Smart Drive   CD
Title, Author, Date                                                       29
  Which Drive to Choose?



    Category                                 S200           S200 CNS     S300             S600              CD        Smart Drive

                      Torque                                                                                    
                      Velocity                                                                                  
     Function         Position           Step/dir only                                                         
                      Indexing                                                                                    
                      Programmable                                                                                        
     Interface        Analog (+/- 10V)                                                                            
    Motion Profile Step/Direction                                                                               
                      Encoder                                                                                     
                      SynqNet              Available Soon              Available Soon   Available Soon                  
                      Ethercat                                         Available Soon   Available Soon

                      SERCOS                                                                                        
    Point to Point RS-232 (ASCII)                           Modbus                                                
                      RS-485 (ASCII)                                                                                    
                      Modbus                                                                                             
                      Profibus                                                                                       
                      DeviceNet                                                                    limited       
                      CAN Open                                                          
                      Discrete I/O                                                                              




Title, Author, Date                                                                                                                 30
     Which Drive to Choose?


 Category                                      S200              S200 CNS                S300                 S600                   CD                  Smart Drive
                                                                 20-90Vdc, 3/9A,
                   DC input only (range) 20-90Vdc, 3/9A, 6/18A        6/18A
                   115Vac
                                             1.5/4.5A, 3/9A       1.5/4.5A, 3/9A                                            3/9A, 6/18A, 10/20A 1.8/5.3A, 3.5/10.6A, 7.1/21.2A
                   (Acont/Apeak)                                                           3/9A
                                                                                                            3/6A, 6/12A,
                                                                                                                                                2.1/4.2A, 3.9/7.8A, 6.4/12.7A,
   Power                                                                             1.5/4.5A, 3/7.5A,    10/20A, 10/30A,
                                            1.5/4.5A, 3/9A        1.5/4.5A, 3/9A                                            3/9A, 6/18A, 10/20A 9.5/19.1A, 12.7/25.5A, 19.4/38.9A,
                   208/230Vac                                                          3/9A, 6/12A,       14/28A, 20/40A,
  (output)                                                                                                                                      25.8/51/6A, 38.9/77.8A
                   (Acont/Apeak)                                                      10/20A, 6/15A       40/80, 70/140A
                                                                                                            3/6A, 6/12A,
                                                                                                                                                 2.1/4.2A, 3.9/7.8A, 6.4/12.7A,
                                                                                                          10/20A, 10/30A,
                                                                                                                                                 9.5/19.1A, 12.7/25.5A, 19.4/38.9A,
                                                                                     1.5/4.5A, 3/7.5aA,   14/28A, 20/40A,
                                                                                                                                                 25.8/51/6A, 38.9/77.8A
                   480Vac                                                                  6/12A          40/80, 70/140A
                   Regen Sharing                                                                                                                          
                   Current rating                                 6 through 48A
Power (output) (peak/RMS)               6 through 48A (Future)       (Future)                     Replacement Drive 12 and 24 amps                          Higher Currents
   Future
                   Current rating
                   (continous/RMS)         18 to 96 (Future)     18 to 96 (Future)




   Title, Author, Date                                                                                                                                                                31
   Which Drive to Choose?


Category                                        S200            S200 CNS          S300        S600               CD              Smart Drive
                                                                                                                                   6.12 (115/230 Volt)
                                                                                                                                     8.35 (230/460)
                                                                                             11.2 (3-20)                             11.4 (230/460)
                  Depth (in)                  5.2 (AC)/DC         5.2 (AC)/DC       6.7     12.8(40 & 70)         6.4                11.4 (230/460)
  Size                                                                                                                          8.8 x 6.12 (115/230 Volt)
                                                                                             30(3-10A)/42   9.5 x 2.6 (3A),    13.2 x 4.2 (230/460 VAC)
                  Mount area, height x        AC 6.9x2.2in/DC   AC 6.9x2.2in/DC             (14A)/51(20A)   9.5 x 3.5 (6A),    16.1 x 4.2 (230/460 VAC)
                  with (in-in) (book or brick) 6x1.13in
                  Form factor                      book            6x1.13in
                                                                     book         9.7x2.8
                                                                                   book     134(40 & 70A)
                                                                                                 book       9.5 x brick(10A)
                                                                                                                  3.9          21.3 x 6.1(230/460 VAC)
                                                                                                                                          book
                  Analog In / Out                    1/2               1/2          2/0          2/2              1/1                     1/0
                  Digital In / Out                 5/2               10 / 3         4/2          4/2              6/1                     16/12
                  Extended I/O                                                     14 / 8       14 / 8
    I/O           Brake Out                                                                                                        
                  Encoder In / Out      (OUT ONLY)                                                                            
                  Optical isolation                                                                                            




 Title, Author, Date                                                                                                                                        32
   Which Drive to Choose?



 Category                                    S200          S200 CNS              S300               S600                 CD           Smart Drive
                   Resolver                                                                                                          
                   Incremental Encoder                                                                                             
                   Absolute Encoder
                   (Endat)
                                         SynqNet Only                                                                             
Feedback           Stegmann                                                                                          
Supported          Comcoder              SynqNet Only                                          
                   SFD                                        
                   Hall sensors                                                                  
                   Sine Encoder          SynqNet Only                                                                             
Configuring
                                             Medium           Medium            Very High          Very High             High            Medium
 Flexibility
                   Gearing                                                                                                        
                   Camming                                                                                                                 
                   Registration                            Limited         Limited         Limited                                
Positioning        Indexing                                                                                                        
                                                           Configure Motion   Configure Motion   Configure Motion
                   Language                                      Table              Table              Table        Motion Commands    Ladder and FB
                                                                                                 limited
                                                                                                                                           
                   PLC functions                                                                     (GMT)




 Title, Author, Date                                                                                                                                   33
  Which Drive to Choose?



Category                   S200             S200 CNS       S300   S600   CD   Smart Drive
                                               limited -
              AKM     limited - SFD/halls   SFD/Comcoder
                                                                            
 Push Motor DDR                                                             
Compatibility DDL                                                           




Title, Author, Date                                                                         34
P7000 Microstepping Drives



• Quick Update

                      • P7000 AC
                      • P7000DC




Title, Author, Date                35
  P7000 DC

  • Major Redesign
       • Smaller Size
       • Less parts




Title, Author, Date     36
  P7000 Value Proposition

  • Available as Step and Direction or with Position Control
       • S-300-Like Motion Tasking may eliminate a host controller

  • Adjustable Microstep to 25,600 Steps per revolution
       • Smooth ‘servo-motor like’ performance




Title, Author, Date                                                  37
  P7000 Value

  • Motor Wave Shaping and Mid-Band Anti-resonance Tuning
       • Allows quieter operation and extends mechanical life

  • Dynamic Smoothing
       • Reduces system jerk for extended life and smoother motion




Title, Author, Date                                                  38
  P7000 Value

  • Can be configured via dip switches without GUI
       • Faster, repeatable Setup


  • Small footprint and right price
       • Competitive market position

  • Possibility for Encoder-less Stall Detect


                                                • Pacific Scientific
                                                •       step motors
                                                    •T NEMA 23
                                                    •N,K NEMA 34 & 42




Title, Author, Date                                                     39
  What You Can Expect from
  Kollmorgen Drives

  • Leading Edge Performance

  • Quality Design

  • Investment in Development of Products,
    Technology and Organization

  • Growth focus




Title, Author, Date                          40

				
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