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Extension Cord Safety
Why does extension cord safety matter?
• Extension cords are
used on virtually all
construction projects
• Improper use can
result in serious injury
or death to users and
other parties
• OSHA regulations
must be followed
Statistics
• Approximately 4,000 emergency room level
injuries related to extension cords occur
each year in the United States (Consumer
Product Safety Commission – CPSC)
• Approximately 2,000 of those injuries are
the result of trips and falls due to extension
cords
Statistics
• Approximately 3,300 residential fires begin
with extension cords each year
• About 270 people are injured each year in
residential fires due to extension cord
misuse
• About 50 fatalities occur each year due to
residential fires caused by improper
extension cord use
Statistics
• Between 1991 and
2004, there were at
least 46 extension cord
related fatalities
recorded by OSHA.
• Most fatalities were
the result of
electrocution.
Related Accidents
• In every OSHA recorded fatality involving
electrocution with extension cords…
– GFCIs were not used
– Ungrounded cords were often used
– Damaged cords were often used
– Modified cords were often used
– Extension cords were often improperly used
Related Accidents
• A worker was electrocuted
while cutting holes in
drywall with a metal-cased
router. The power supply
cable had been spliced
from a three-conductor
cord (grounded) to a two-
conductor cord
(ungrounded). The circuit
did not have a GFCI.
Related Accidents
• A roofer was electrocuted
while using an electric
drill. The drill was
plugged into two 100’
extension cords. Both had
missing grounding blades
on their plugs. One cord
had been improperly
spliced and had no
insulation.
Related Accidents
• A worker using an electric
hammer to chisel was
electrocuted. The
extension cord used was
not rated for hard use and
had a removed ground
blade. The tool’s power
cord did not provide strain
relief. There was no GFCI
in place.
OSHA Regulations
• 1926.404
– Ground Fault Circuit Interrupters (GFCIs) shall
be used on all receptacles that are not part of
the permanent wiring of the construction
project
– The employer shall implement an assured
equipment grounding conductor program
GFCI Receptacle
Grounded Extension Cords
OSHA Regulations
• 1926.405
– “Temporary wiring shall be removed
immediately upon completion of
construction…”
– Receptacles shall be grounded
– Cords and cables must be protected from
damage
– Extension cords shall be designed for hard or
extra-hard usage
OSHA Regulations
• 1926.416
– “Worn or frayed electric cords or cables shall
not be used.”
– Do not fasten extension cords with staples,
hang extension cords by nails, or suspend
extension cords by wire
Proper Safety Procedures
• Only use extension cords when necessary
• Always use extension cords rated
adequately for the job to be performed
• Inspect extension cords frequently
• Replace worn or damaged extension cords
immediately
Proper Safety Procedures
• Place extension cords
such that they will not
be damaged and do
not pose a trip hazard.
Use a guard if
necessary.
Proper Safety Procedures
• Only use grounded extension cords for
construction purposes
• If an extension cord becomes hot or the
plastic softens, stop use immediately and
switch to a higher rated extension cord
• Use care when inserting or removing
extension cord plugs
Proper Safety Procedures
• If receptacles are not
equipped with GFCIs,
use a GFCI equipped
extension cord if the
circumstances call for
a GFCI
Proper Safety Procedures
• Extension cords should only be used for
temporary purposes
• Do not affix extension cords with staples,
nails, or wires that may damage the cord
• Never tamper with or modify extension
cords
For More Information…
http://www.bmillerengineering.com/extensio.htm
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