Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
Text/Screen Programmer Photos Audio/Narration
Information Notes &Visuals
1 Section 1 Welcome to the site-specific training
Title slide: Introduction Graphic: program for the Lyondellbasell
Lyondellbasell Site Lyondellbasell Chemical Company located in Morris,
Specific Training Program title logo Illinois.
and logo
appear on
screen
1A. Disk 3-26 In this program we will give you the
Title: Lyondellbasell Photo: information you need to safely work
Site Specific Main Menu Lyondellbasell onsite at the Morris plant.
Training listing of sign at entrance
sections
appears: in We will first give you an overview of
sync with the plant; then we’ll discuss entering the
Add bullet points narration plant; followed by a review of the work
Keep image permits you will need while working at
1. Site Introduction through bullet the plant; next we will discuss Hazard
pts. Communications and finally we will
2. Entering the Plant review other safety concerns you should
be aware of while working at the Morris
3. Work Permits plant.
4.Hazard
Communications
5. Other Concerns
Change Text: Additional training needs may arise
Change image: depending on the specifics of the job
Occasionally, Admin Bldg. you perform while on site. Your
additional training EQ D3-25 supervisor will give instructions as
may be required. needed.
Your supervisor will
inform you as
necessary.
Add: Information in each section of this
Change Text: Highlight training program is presented
Navigation automatically and will be accompanied
How to Navigate this buttons as by a series of control buttons.
training program narrator
explains them.
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
To navigate the program, press the
BACK button to review a previous
section.
REPLAY to replay the current scene.
FORWARD key to move ahead.
When you reach the end of section, the
checkpoint button will be activated --
allowing you to advance to the
checkpoint quiz section.
1B Generic Bkdg. If you need to exit the program for any
Change text /logo reason, see an instructor. And you will
-You will need to need to come back on another day to
come back another take the program.
day to take the
program.
1C Generic Bkdg. To test your knowledge, at the end of
/logo each section you will see a checkpoint.
Change text: These are short multiple-choice quizzes.
: Checkpoints –
A short multiple You will need to click on the
choice quiz which checkpoint button to begin the quiz.
appears at the end of
each section Please note, you may not skip ahead and
take the checkpoint quizzes. You must
Change text: complete the program in the order it is
Cannot Skip ahead to presented.
check point quizzes
1D Change text: Generic Bkdg. Although the program is narrated, the
/logo quizzes will not be narrated.
No narration on test
and quizzes You must be able to read English, and
as well as understand the information
Must be able to read presented in this program in order to
and understand conduct your work safely while on site.
English
1-F Generic Bkdg. An instructor is available if you need
Change Text: /logo help. Simply raise your hand and he or
she will be glad to assist you.
Raise your hand for
help
Graphic: Clock This program will take approximately
1-G one hour to complete. If you do not
Change Text: successfully complete the program in
one sitting you will have to re-take the
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
Approximately 1 entire program on another day.
hour to complete
program
Generic You are given 2 attempts to answer each
2 opportunities to bkgd/logo quiz question correctly. If after the
take this program second attempt you give the incorrect
answer it will be recorded as a wrong
Must register by fax answer.
each time
You are allowed 2 opportunities on 2
separate days to take this program.
Your company must register you by fax
each time you take the program.
1-H Graphic: To pass this program you must answer
Change Text: Test/paper with 80% of the question on the checkpoint
You must answer a 80% on it quizzes correctly.
80% of the question
on the checkpoint PAUSE
quizzes correctly.
Now you are ready to begin, good luck!
Exmo12-68 The Morris plant is located on route 6
2A Change Text: Section 1- Photo: of 3 between Minooka and Morris, Illinois.
Lyondellbasell –Site Rivers
Introduction
continued document If you need written directions, they are
holder hand available in the document holder near
getting the front door of the Three Rivers Safety
directions Center or from your supervisor.
2B. Change text: EQVideo LYONDELLBASELL Chemical is one
1:14:15 of the largest producers of ethylene and
Lyondellbasell polyethylene in the world today. These
Chemicals, LP materials are used in the plastics
Produces: industry.
-Ethylene,
-Polyethylene 1:16:06
Used in
manufacture
of plastic
products
1:09:12
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
3 Generic Bkdg. While working in the plant you are
LYONDELLBASEL Change text /logo expected to follow all plant rules as well
L Safety Policy for each area as participate in all aspects of the Safety
You must follow all but keep program.
Plant Rules header title
Change text to:
―To ensure that all At Lyondellbasell, it is our policy to
Contractor personnel ensure that all contractor personnel
accomplish their job working at our facility accomplish their
without job tasks without compromising the
compromising safety safety and health of you, other
and health‖ contractor employees or Lyondellbasell
employees.
OSHA VPP Star Lyondellbasell OSHA has recognized the
Worksite Disk 11 - VPP Lyondellbasell Morris Plant as a
Voluntary Protection Program (VPP)
Star worksite.
Generic
Our Commitment bkdg/logo We are committed to maintaining a safe
Maintain safe and healthy workplace, to operate in an
& healthy work environmentally responsible manner,
place and to assure that the utmost care is
Environment- taken in the manufacture of our
ally responsible products.
Careful
manufacturing
We are Dedicated to being ―Injury Free‖
our productions
Our Vision is GOAL ZERO and it takes
each and everyone one of us.
4 Basic plant The Lyondellbasell Morris plant
Morris Plant layout – see consists of Six process units.
Overview plant design
map
-6 process units: Indicate- The Olefin unit, waste water/utilities
- Olefin control room unit, polyethylene unit, shipper/loaders
- Waste locations. unit, polyethylene finishing and linear
Water/Utilities low-density polyethylene units.
- Polyethylene
- Shipper/Loaders
- Polyethylene
Finishing
- Linear Low
Density
Polyethylene
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
5 Section 2 Generic Bkdg. When you arrive at the plant, you will
Entering the Logo report to the security center for a badge.
Plant
-Report to security Photo: You must park in designated parking
center Guard house areas east of the building.
-Park in designated
areas
EQ ID disk2-23 You are also required to carry a
LYONDELLBASELL TRSC ID – LYONDELLBASELL and TRSC ID
and TRSC ID Citgo Disk 17- card at all times. You will use them to
required at all times 83 enter or exit the plant through a pre-
Visitor ID- scan assigned gate..
Enter through a for program
preassigned gate
EQ d3-25
Admin Bldg.
Report lost badges to
security immediately EQD3-29 If you lose any of your ID cards report it
Lyondellbasell to plant security immediately.
Disk 4-38 Entry
Gate
6 Graphic/illustr Regardless of whether your job requires
Change Text: ation: a respirator, full beards, goatees with
Facial Hair Policy narrow and wide mustaches, extended
Unacceptable facial Not allowed side burns, Fu Manchu mustaches and
hair facial hair wide mustaches are a violation of the
illustration used MORRIS PLANT facial hair policy and
Show other facial in CITGO video are not allowed at the plant.
hair styles as
mentioned- graphic
with titles Picture: Clean All contractors working unescorted in
shaven man the plant must be either clean-shaven or
Change text: from have a narrow mustache.
Acceptable facial hair ExxonMobil
Clean Shaven video 16:16:12
Narrow Mustaches
Facial hair allowed if Contractors or visitors that are escorted
escorted by an BP GEN TC through the plant may have facial hair if
Morris plant 6:13:17 a Morris plant employee escorts them at
Employee all times.
7 Generic While working at the plant you are
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Change Text: Bkgd./logo required to wear the proper personal
Personal Protective protective equipment.
Equipment- PPE
Photo: Your contracting company is required to
Your Company must Lyondellbasell enforce the Morris Plant PPE policy and
enforce use of PPE Disk 5 # 51 to provide you with the necessary
Need new Pic personal protective equipment.
Change text:
Approved Lyondellbasell At minimum, your contracting company
gloves Disk 5- images: must provide you with approved gloves,
Hard hats 46 – PPE Hand hard hats, safety glasses with hard side
Safety glasses 47-head shot shields, and suitable shoes. Suitable
with hard side Need New shoes may not be open toed or canvas.
shields Head Shot
Suitable shoes 45-feet shot
Change text: Although steel or composite toe safety
shoes are not required for contractors,
Safety shoes strongly CITGO 17-84- they are strongly recommended.
recommended CU of work
boots
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
8 Photos: All employees, contractors, truck
Fire Retardant Lyondellbasell carriers and visitors are required to wear
Clothing (FRC) Disk 5#49 – fire retardant clothing (FRC) as the
Outermost garment Unit PPE outer garment when entering designated
Required in all FRC Need new areas. FRC protects against flash fire
areas Image exposure.
Protects against flash
fire exposure
Keep image
Must be clean and throughout FRC must be clean and grease-free. It
grease free may not be ripped or torn.
Must be fully zipped FRC must be fully zipped or buttoned
or buttoned, sleeves with sleeves rolled down and secured at
down and secured at the wrist.
wrist Furthermore, your company must
No ripped or torn provide you with FRC and they must
garments select a color scheme approved by the
Color approved by Morris plant.
The Morris plant
Occasionally, in addition to FRC you
Occasionally: may need to wear rainwear or chemical
Rainwear or protective equipment as your outermost
chemical protective garment, but those times are the
equipment as exception and your job rep will inform
outermost garment you when additional outerwear is
approved for use.
9 Photo: Safety glasses with hard side shields are
Safety glasses: Lyondellbasell required in all plant areas. Goggles must
Must have Disk 11 be worn whenever you open process
hard side images#94 & lines, or operate overhead chain valves.
shields 93 – safety Goggles must also be worn whenever
glasses there is the possibility of chemical
Goggles must be exposure when indicated on your work
worn when: permit or when entering yellow chained
- Opening process Lyondellbasell areas.
lines Disk 11
- Operating images#91&92-
overhead chain goggles bitmap
valves or goggles
- Chemical picture
exposure
- As required by
work permit
10 Photo: Fall protection is necessary whenever
Fall Protection Lyondellbasell you are working 4 or more feet above
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
Disk 8 – 76 grade.
Required: Working from
- 4 or more feet JLG 2
above grade.
- In aerial lifts, In addition, a full body harness and
man baskets, lanyard properly attached must be worn
yellow-tagged Exmo 7-51- whenever working in aerial lifts or man
scaffolds, and man in full baskets, on yellow-tagged scaffolds and
ladders body harness when using ladders.
Always select secure
anchor point.
Always tie off when Also remember to always tie off to a
using fall protection EQ 7-67 secure anchor point. You must tie off
working from whenever you use fall protection.
For problems JLG
selecting an anchor If you need help selecting an anchor
point, contact Morris point your supervisor should contact
Plant Safety. Keep image for Morris plant Safety.
rest of section
Your company must Your company is responsible for
provide you fall training you in the proper use and
protection training. inspection of fall protection equipment.
Breathing Air Need picture of Breathing Air is one of the life critical
breathing air procedures at the Morris Plant.
-Compressed, Grade bottles & If you are using breathing air on a job, it
D breathing air Certificate of must meet the following requirements:
-Certificate of analysis, and air -It must be compressed, grade D
Analysis bottle with breathing air
-Yellow Safety Morris plant -It must have a certificate of analysis for
Sticker sticker each cylinder. (This is usually found in
(Change the cap of the cylinder)
pictures with - It must also be tested by the Morris
text) Plant safety department. Morris Plant
safety will test and attach a yellow
safety stick to each cylinder.
11 Photo: Contractors are responsible for selecting
Hearing Protection Lyondellbasell and providing appropriate hearing
Disk 6 – 56 protection for the task.
Required: Hearing
In all designated Protection Sign Hearing protection is required in all
areas designated areas or if the noise level of
Wherever high your job makes hearing protection
noise levels exist necessary.
Additional hearing
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
protection: If you believe that you are exposed to
May be high noise levels and need additional
needed in hearing protection, your supervisor
high noise should contact the Morris plant
areas Industrial Hygienist.
See your
supervisor
13 Photo: Hard hats must meet ANSI standards.
Hard hats required in: Lyondellbasell You are required to wear a hard hat in
- All production Disk 5 – 47 and all production areas, warehouses and
areas 49 Unit PPE outdoor fabrication areas.
- Outdoor Sign
fabrication areas Need new hard
- Warehouses hat picture
The bill of your hat must face forward
Bill must face and the color of your hard hat must be
forward approved by The Morris plant site.
Hard hat color must
be approved by The
Morris plant
14 Photo: Any contractors that use respirators
Respirator Use Lyondellbasell must:
Disk 11 – 95 - Use properly selected respirators,
Contractors must: Respirator - Receive training in the use of
- Properly select respirators,
respirators - Be medically cleared to use
- Train their respirators, and
employees - Receive annual fit testing.
- Ensure their
employees have
been medically
cleared to use
respirators
- Provide annual fit
testing
Morris site contact
will verify respirator Generic Bkgd. Your site contact will verify that your
requirements contracting company properly
documents these requirements.
Contracting
Company must select Contracting companies are responsible
and provide for selecting and providing appropriate
appropriate Generic Bkgd. respiratory protection for the task.
respiratory
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Lyondellbasell Site Specific Training Multimedia Program
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protection
15 Photo: Examples of hand protection include cut
Hand Protection Lyondellbasell resistant, leather gloves, chemical
Disk 5 – 46 handling gloves and electrical gloves.
Hand protection PPE Hands
required as Your company must provide you with
appropriate for job. appropriate hand protection that meets
ANSI standards and is approved by The
Hand protection must Morris plant site management.
meet ANSI and
Morris Plant
requirements.
16 Photo: plant At THE MORRIS PLANT you are
Morris Plant telephone use required to report emergencies
Emergency Action ExxonMobil immediately. The Morris Plant
Plan image from considers incidents, whether
video 19:05:11 environmental or safety related, to be
- Report emergencies.
Emergencies
Immediately
- An emergency Photo: One way to report emergencies is to use
can be Lyondellbasell the plant telephone, and dial extension
environmental or Disk 10 –86 7777. This is a direct line to the main
safety related Emergency gate. Be prepared to give your name, the
Phone 2 location and details of the incident.
Plant Phone--Dial (Gaitronics
7777 Phone)
Another way to report emergencies is
Gai-tronics Phones via the Gai-tronic (gay-tronic) phones
Disk 9-77 available throughout the plant. These
CU of phone phones allow you to communicate
directly to the plant control room to get
assistance. Check the location of all
telephones prior to beginning any job.
17 Emergency The Morris Plant emergency siren is
siren sound file tested every Monday at Noon.
Fire horn tested – On mini-tape
Mondays at Noon over image of Whenever an alarm is activated during
plant sign an emergency you must:
When alarm sounds: D3-26 - Stop all work.
- Stop all work Need new sign - Pull to the side of the roadway if you
- Pull vehicle to out front picture are driving a vehicle. Turn off the
side of roadway ignition and leave the keys in the
- Turn off ignition BP-GEN video vehicle.
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Lyondellbasell Site Specific Training Multimedia Program
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- Leave keys in T18: 49:21 - Turn off all other equipment and
ignition vehicles.
- Turn off all other - Then walk to your designated SAFE
equipment & EQ D3-25 HAVEN.
vehicles Admin bldg.
- Walk to Your designated Safe Havens are
designated SAFE usually where you received your work
HAVEN area Evac pt, sign permit. Your Morris Plant contact will
D3-28 take attendance for accountability.
Plant Evacuation
Follow posted route Photos: Disk 6- If a plant evacuation is ordered, follow
signs to rally point 54 Evacuation posted evacuation route signs to your
Route Sign and Designated area
Disk 3-32 Rally
Plant Evacuation Point Sign
Need new
Picture of the Remember that where you go during an
grove emergency depends on where you are
working, the nature of the emergency
and the location of the emergency.
Plant Evacuation Photo: Disk 7-
Do not enter areas 61 Flashing Do not enter areas that have posted
that have posted light signs or any form of warning devices.
signs or any form of instructions 2
warning devices.
Generic Bkg.
After Evacuation: Finally, once you have evacuated to a
Notify your safe haven, notify the supervisor or the
supervisor or the unit unit operator so they know you are
operator accounted for. Also using a plant phone
at your designated area all contractors
Change text dial 7979 for accountability.
During an
emergency, all work Please note that during an emergency,
permits are cancelled all work permits are cancelled and must
and must be be reauthorized before you can resume
reauthorized work.
19 Quiz will not Checkpoint 1 Check point # 1
Check point 1 have any ―Test your Now you are ready to test your
audio knowledge‖ knowledge. This portion of the program
is not narrated.
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Lyondellbasell Site Specific Training Multimedia Program
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Remember, you have 2 attempts to
answer each question correctly.
If after the second attempt you answer
incorrectly, you will not have another
opportunity to answer the question.
Some questions say, ―Please select all
that apply‖. You must select all the
correct answers before clicking the
check arrow.
Your answer will be recorded as an
incorrect for that question, and you will
move on to answer the next question.
To see the next question, click the
continue button.
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Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
20 & 21 Bullet points Bkgd. w/ logo
Work Permits & come on in for entire
Procedures sync to section
narration Management of change is part of
Management of OSHA’s process safety management
Change law. It is part of the training you
Get permission for received in your TRSC Contractor
changes Orientation and refresher course.
•Must have The law states that you must get
permission to change permission if you plan to make changes
anything on process that involve process equipment
equipment
--Such as adding a valve, or removing a
- Adding a valve, or section of pipe…
removing a section of
pipe etc…
Making substitution or upgrading
• Substitute or materials, for example using a different
upgrade materials grade of steel.
-Change affects Also if your modification affects how
How the equipment is the equipment is operated or maintained.
operated or For example, operating at a higher or
maintained lower temperature or changes requiring
a different preventive maintenance
schedule.
•An emergency or
temporary change Management of Change also applies if
the change is for an emergency or is
•24 hours per day, 7 temporary.
days per week
The Management of change law applies
•THE MORRIS 24 hours a day, 7 days a week.
PLANT completes
any paperwork Do not make changes on process
equipment until you have the proper
permissions, and The Morris Plant has
completed all paperwork such as ―RFC‖
request for change associated with
Management of Change.
22 Generic Bkgd. While at the Morris Plant, you must
Work Permits & for entire understand the following rules which
Procedures section apply to all permits:
Rules for all permits:
1. When a plant alarm sounds, all work
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Lyondellbasell Site Specific Training Multimedia Program
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- Permits cancelled permits are cancelled. You must
when alarm evacuate your work area.
sounds
- Wear required 2. Follow all the PPE requirements
PPE listed on a permit.
- See/Inspect job 3. You must see and inspect the job
site site before work begins
- Conduct Show 4. Conduct Show Me and discuss the
Me and discuss work you are performing with the
work with Unit Unit Operator or Supervisor before
Operator or beginning any work.
Supervisor
5. Ensure that all safety equipment is in
- Ensure safety working condition.
equipment is working
6. Inform the Unit Operator or
- Inform Unit Supervisor if anyone is added or
Operator if removed from the job. Each worker
anyone must ensure that his or her name is
added/removed added or removed as necessary to
from job the job site and control room copies
of the permit.
- Contractor
Provides 7. If locks are required, your company
Approved Locks is responsible for providing color-
coded locks approved by The Morris
Plant.
- DO NOT remove
any one else’s 8. Black locks are currently required
locks for contractor group locks.
- Do ONLY 9. You may NOT remove or open any
authorized work other craft lock.
10. You may do ONLY the work
authorized by the permit. Nothing
- REMAIN more or less.
ALERT!
11. Remain alert to job hazards at all
times.
- Report hazards
IMMEDIATELY 12. Report any hazard or unusual
- DO NOT DO occurrences to the Unit Operator or
ANYTHING Supervisor IMMEDIATELY.
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YOU THINK IS
UNSAFE! 13. Lastly, if you believe that unsafe
work conditions exist, DO NOT
perform the job!
23 Generic Bkgd, The Morris plant considers certain types
Life Critical for entire of work ―life critical procedures‖.
Procedures: section
- Where fatality A life critical procedure is one which, if
could occur if not followed, may result in termination,
procedures not serious injury, or death.
followed
Life critical procedures include
Includes: Confined space entry, Lockout/tagout,
- Confined space Work permitting, first line break, safety
entry system bypassing, fall protection,
- LO/TO breathing air and excavations.
- Work Permitting
- First Line Break
- Safety System
Bypassing
- Fall Protection
- Breathing air You MUST follow life critical
- Excavations procedures without deviation.
Life Critical
Procedures MUST be
followed without If you think the procedure is incorrect,
deviation! does not apply to your task or scope of
work, or cannot be followed, STOP and
review the job with your supervisor. DO
DO NOT DO NOT improvise!
ANYTHING YOU
THINK IS UNSAFE!
When accepting or returning work
permits, pay attention to the details and
Make sure everyone make sure that both parties understand
understands all of the all of the conditions.
work conditions
The Morris plant does NOT tolerate
violations of permit or policy
Violations of permit requirements.
policy are NOT
tolerated!
Deviating from a procedure or policy for
even a second is NOT acceptable.
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Violations of safety Failure to comply with the Morris plant
procedures or life critical procedures may result in
policies may result in removal from the site.
your removal from
the plant.
24 Photo: To request a work permit, go to the
Work Permits Lyondellbasell Control Room for the process area
Requested at Disk 7 –66 where you are working.
Control Room Sign-On Permit
Need new pic of After you have initiated a work permit
After Job is someone request, the work permit will be issued
Complete: signing permit to you at the job site.
- Clean up area
- Show Operations Generic bkgd. Upon completion of the job, you must:
that Job is Until the end of 1. Clean up the work area.
Complete section 2. Show operations the completed job.
- Complete Job Reverse Show Me‖
Closure Section 3. Completely fill in the Closure
of Permit Section of the Permit, and
- Have Operations 4. Have operations sign off the
Sign Off Permit completed permit.
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25 At The Morris Plant there are some key
Key Definitions Generic bkdg. definitions that you should be familiar
Help you understand /logo with before you begin work at the plant.
the permit system These terms will help you better
understand the permit systems:
Are we using
Cold Work the generic The term ―Cold Work‖ refers to any
- Maintenance or budge here too? maintenance or construction work that
construction work does NOT require hot work or confined
that does NOT space entry.
require hot work or
confined space entry.
―Unit Operator and
Unit Supervisor‖ The ―Unit Operator and Unit
- Lyondellbasell Supervisor‖ are Lyondellbasell
employees who employees who are in charge of the
are in charge of operating area where you may be
the operating working.
area
The ―Designated
Maintenance The ―Designated Maintenance Worker‖
Worker‖ is an individual from the maintenance
group or contractor company who has
- An individual been designated by the Maintenance or
from the Contract Supervisor to handle
maintenance permitting for a specific job.
group or
contractor
company
designated to
handle permitting
-Must be a working
member of the crew This Designated Maintenance Worker
shall be a working member of the crew
that will be assigned to the job.
26 Text appears LYONDELLB Each section of the Morris Work permit
The Permit System at in sync with ASELL- images conveys important information about the
THE MORRIS narration from form- work that you will be doing.
PLANT need to scan
NEW form The top of each permit contains certain
Top section of the basic permit information. It includes the
permit: equipment number, the equipment
name, the work order number, the date,
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- Equipment a listing of who the permit is issued to,
Number the area of the plant and the workers
- Equipment Name assigned to the job.
- Work Order
Number
- The Date
- A Listing Of Who
The Permit Is
Issued To
- The Area Of The
Plant The
Workers Assigned
To The Job.
27 Depending on whether you will be
Morris Plant Work Need new doing cold work, hot work or confined
Permit Sections permit space work, the appropriate sections of
the permit must be filled in.
Make sure
appropriate sections
of the permit are
filled in.
All workers however, must comply with
All workers must: all requirements on the permit, perform
an initial review of the job site with
- Comply with all operations and stop work and advice
permit operations of job changes.
requirements.
- Perform an initial
review of the job
site with
operations.
- Stop work and
advise operations
of job changes.
28 Show picture Graphics: ALL Each type of work (cold work, hot work
Morris Plant Work of front of NEW Plant or confined space) has very similar
Permit Sections permit. Work Permit information that must be completed by a
unit operator before beginning work.
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Lyondellbasell Site Specific Training Multimedia Program
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Check Cold The Cold Work Section describes the
Work work to be done. You will need a cold
work permit for any work
Check these That you do anywhere in the operating
sections as they units.
are said.
Any air tests needed for cold work are
recorded here.
Check Hot The right side of the permit includes the
Work Section Pre-Job Hazard Review, PPE
Requirements and Field Review. These
Check sections are also completed for every
Confined Space type of work and highlight all the
section important safety aspects of your job.
Special requirements for hot work
Check back of appear in this section of the permit.
permit
―Document Confined Space requirements are
Confined Space covered here and on the back of the
Atmospheric permit. We will discuss confined space
Testing‖ and hot work in more detail shortly.
-Highlight Air tests for confined space will be
―Start Time, documented on the back of the permit.
Valid To‖ at top
left
-Highlight from
Confined space Also on the front of the permit, it is
section important to note the ―start time‖ and
―valid to‖ times. Cold Work and Hot
-Highlight work start and end times are noted here.
―Approvals
(Hot & Cold)‖ Confined Space ―Start Time‖ and
-Zoom in on ―Valid to‖ times are noted here.
DMW section
At the bottom of the front of the permit
-Highlight is the ―Approval‖ section for hot and
―Confined cold work. Note that one member of
Space your crew will sign the permit as the
Approvals‖ Designated Maintenance Worker or
-Highlight DMW.
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―Hazard
Evaluation The confined space approval section is
Reviewed and more extensive as you can see here. It
signed by All requires that all employees read and sign
Workers‖ a hazard evaluation and that the
Section then attendant communication device be
-Highlight checked at the jobsite.
‖Attendant
Communication
Device Checked
at Site‖ section
30 Hot Work ALL NEW Hot work permits are required when
Hot Work Permits Permit Graphic: there is a possible source of ignition that
Permitting Hot Work could ignite flammable liquids, gases, or
•Used for any Permit other combustible materials.
activity which
generates heat
Typical jobs requiring a hot work permit
include:
Job Require Hot
Work Permits:
Welding, burning, grinding or use of
Welding, burning, Exmo disk 13- open flames.
grinding or use of 105 Welding
open flames.
Electrically Electrically powered tools.
powered tools.
Exmo 14-106 Pneumatically powered tools with
Power tool/Drill spark potential.
Pneumatically
powered tools Abrasive blasting.
Keep image Concrete breaking.
with spark
potential. Drilling, chipping, ripping, cutting
Abrasive blasting. by impact, or soldering.
Concrete
breaking.
Drilling,
chipping, ripping,
cutting by impact
or soldering.
Electrical and Using electrical and battery powered
Exmo 14-107
battery powered test and analytical equipment unless
test equipment
test and they are intrinsically safe. All lights
analytical must be rated for the area
equipment unless classification.
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it is intrinsically
safe.
Operating Operating internal combustion
internal engines. NOTE: Internal combustion
combustion Generic Bkdg. engines CANNOT be left running
engines. unattended in a designated hot work
area.
Hot Work Permit Use When a hot work permit is required the
Procedures Generic Bkgd. operator prepares it in a similar manner
to the Cold Work permit. After
-Prepared Similar to reviewing the precautions stated on the
Cold Work Permit permit and viewing the work area with
-View the work area the Unit Operator, sign the approval
-Sign the approval section of the permit.
section
31 Use fire A fire watch at The Morris Plant is
Fire Guard fighting picture called a ―fire guard‖.
Requirements for Fire from
Guards: ExxonMobil- Training requirements for fire guards
- Fire guard 10-60 consists of:
orientation Fire guard orientation
- Hot work Keep image Hot work procedures,
procedures throughout Live fire extinguisher training within
- Live fire the last 36 months, and
extinguisher Knowledge of LEL/02/ CO meter
training within used
last 24 months Upon Completion will receive a
- Knowledge of sticker for hardhat.
combustible
meter used
32 All new permit When your work involves a confined
Confined Space Work Permit- space, you will use the confined space
Permits highlight portion of your MORRIS PLANT
confined space permit.
portion
Verify:
All energy sources EQDisk 9 You and your co-workers will verify
are tagged and that all energy sources are tagged and
blinded or physically blinded or physically disconnected
disconnected according to the confined space
procedures..
Unit operator and
supervisor: EQDisk 1-2 The Unit Operator or Supervisor must
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Show you the work Workers discuss show you the work area and review the
area Permit Need precautions stated on the permit per the
Review the stated new pic ―show me‖ section of the permit.
precautions
―Show Me‖ Section
of Permit Highlight ―Show
Me‖ section of
permit (from top
back of permit)
-Highlight
DMW DMW approval Next, the Designated Maintenance
Signs the permit section, front of Worker will sign the (DMW) confined
permit, space portion of the permit.
Confined Space
Approvals
DMW Photo: Disk 7-
Verifies equipment 64, Lock box 2 The Designated Maintenance Worker
isolation. and each contractor employee will
verify the isolation of the equipment.
Each person will The DMW will then place a black group
place hi/ her personal Photo: Disk 1- 9 lock on the lock box or isolation device.
lock on the lock box Permit Posted Following that, each person will place
New his or her personal lock and tag on the
The card stock copy lock box.
of the entry permit is
posted with the Lastly, the card stock copy of the entry
associated work permit is posted together with the
permit at the job site. associated work permit at the job site.
33 Photo: Each person working in and around
Confined Space ExxonMobil confined spaces has a responsibility to:
Worker 10-59
Responsibilities Confined Space
Inspect job Inspect the job site and discuss the
site job with the Unit Operator or
Review the Graphic: Supervisor.
Confined Confined Space Review and sign the confined Space
space Hazard Hazard Hazard Evaluation. Your signature
Evaluation Evaluation acknowledges that you understand
document to the hazards listed on the Hazard
Read and sign scan Changed Evaluation.
special Document When provided, read and sign the
procedures special procedures applicable to
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your job.
Sign in and Sign-in and out with the appropriate
out information on the attendant’s log
each time upon entering or leaving
the confined space.
Graphic: Scan
back of permit,
attendant’s log Immediately alert the attendant of
Possible New any dangerous or prohibited
Alert the Permit condition or any unusual occurrence
attendant of or incident.
any dangers Inspect to ensure the proper working
Generic Bkdg. condition of the prescribed safety
equipment.
Respond promptly to instructions
Inspect from the attendant to vacate the
working confined space and
conditions Clean up the job site when work is
completed.
Respond
promptly to
attendant
instructions
Clean –up job
site
34 Photo: CITGO Contractors may serve as attendants on
Confined Space Confined Space confined space entry jobs. Their
Attendant Duties: Entry Watch responsibilities include the following:
exmo 13-102
- Review and Exmo 13-94 Review and understand the entry
understand permit requirements.
permit
requirements
Maintain contact with the Unit
- Maintain contact Operator to determine if entry
with Unit conditions change.
Operator
- Review and sign Exmo 13-101 Review and sign the Confined Space
Confined Space Hazard Evaluation form
Hazard acknowledging that he or she
Evaluation understands the hazards listed on the
evaluation.
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Read and sign the
special When provided, read and sign the
procedures special procedures applicable to
applicable to your your job.
job.
- Maintain EQ D1-2 Maintain a sign-in/sign-out log and
accurate count of make sure every entrant’s full name
entrants is placed on the log along with the
date and time each time an entrant
enters or leaves the space.
- Remain at
entrance to BP GEN video- Remain at the entrance as long as
confined space 17:43:12 personnel are inside the confined
space.
- Maintain contact Keep image Maintain contact with the entrants at
with entrants all times, visual if possible, and
- Order evacuation order evacuation in case of
in case of emergency.
emergency Immediately report any unusual
occurrence or incident to
Lyondellbasell personnel
Continuously monitor the oxygen
- Immediately and flammable gas (LEL) meter.
report ANY Call for the entrants to leave the
unusual confined space immediately if
occurrence readings change or if the monitor
audible alarm sounds. The oxygen
monitor will alarm if the
concentration increases to 23.5% or
- Continuously We have LEL decreases to 19.5%. The LEL
monitor meter picture monitor alarm will sound if the
atmosphere inside not previously concentration increases to 10% LEL.
confined space shown in text Other toxic gas alarms may also
apply.
- Initiate rescue by In an emergency, the first priority is
calling for help Photo: Air to initiate rescue by using the air
- NEVER ENTER meter from horn or radio as planned to summon
THE CONFINED ExxonMobil – help. Once contact with help has
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SPACE sent as jpeg been made, a non-entry rescue
- Untangle attempt can be made. DO NOT
retrieval lines ENTER the confined space to make
a rescue under any circumstance.
- Prevent
unauthorized Ensure that retrieval lines do not
entry become entangled.
Lastly, prevent unauthorized entry.
35 New Permits - Whether the work is completed or not at
Permit Closure Graphics: point the end of the work shift, the designated
to applicable maintenance worker shall:
At End of Work Shift sections of the Mark whether the permit as
Mark whether work permit for complete or not
the work permit And show entire section Fill in the completion time and date.
is complete or ―Work Summarize the status of the job,
not Complete‖, Review the job with the unit
back of permit operator at the job site, and
Return the form to the supervisor or
Fill in the Show the Board Person. The board person
completion time ―Completion will ensure that the Supervisor
and date, Time‖ receives the permit.
Summarize the Highlight the
status of the job, whole ―Permit
Review the job Closure –
with the unit Return to
operator at the Owner‖
job site, and section
Return the
form to the
supervisor or
the Board
Person.
The board
person will
ensure that
the Supervisor
receives the
permit.
36 New Permit At the completion of work, all workers
Permit Summary Generic Bkdg. must completely fill in the permit
closure section. As always, the names of
All workers must any workers added during the course of
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completely fill in the work must have been changed on the
permit closure permits.
section.
Lastly, stop work if you believe that you
Always stop work if are performing an unsafe act.
the job becomes
unsafe.
37 Need photo of A first line break is the first opening of a
First Line Break person opening line in process equipment or piping. It is
(FLB) Permitting line also referred to as FLB.
First Line Break It involves either breaking of flanges,
involves: removal or swinging of blinds and
- Breaking of unthreading of pipe or threaded devices.
flanges
- Removal/ You will find the ―First line break
swinging of procedure‖ information, if it is
blinds applicable to your job, in the PPE
- Unthreading of section of the Morris plant permit.
pipe or threaded
devices First line breaking may require special
PPE as indicated by the permit. At
See information in minimum, goggles must be worn for all
PPE section of first line breaks regardless of the content
Morris plant permit. of the pipe or equipment.
38 Line break PPE for first line break must follow
First Line Break photo these guidelines:
PPE A face shield is required when liquid
or debris may spray out of the
Potential PPE equipment.
Requirements: Full acid suits including a hood and
- Face shield to face shield are required for lines
protect from containing corrosive materials.
spray and debris FRC clothing must be worn.
- Full acid suit and However sometimes higher levels of
face shield for protective clothing such as flash
corrosive suits or bunker gear, may be
materials required for lines containing
- Nomex, flash hydrocarbons.
suits or bunker Slicker suits and face shield will
gear for lines always be required for lines
containing containing hot water.
hydrocarbons The Permit will specify the type of
- Slicker suits and PPE required.
face shield for hot
water
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The Permit will
specify PPE required
39 Line break The following minimum guidelines
First Line Break photo apply to all first line breaks:
Minimum First line break should be performed
Guidelines so that the equipment opens up away
from all workers.
- Open equipment Lines and equipment susceptible to
away from others plugging may require continued use
- DO NOT use of PPE until the entire system is
threaded proven clear of any plugging.
connections Permit has a special proportion on
unless there is no First line break (FLB) and it must be
other choice filled out prior to starting work
- PPE worn until
entire system is
depressured
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40 Excavation Before you do any work in or around
Excavation photo excavations.
Permitting
Before working in or You and the Unit supervisor should
around excavations: review the underground drawings,
- Verify no survey the area for underground
underground installations, and ensure the ground has
installation been marked showing all known
- Ensure ground underground installations.
has been marked
to show
underground
installations
- Competent person A competent person must also review
reviews and and approve the excavation or trench by
approves completing an Excavation Site Safety
Excavation Site Checklist provided by the contractor
Safety Checklist company.
- Contractors
barricade and Contractors should ensure that proper
light excavation barricading and lighting of the
- Obtain Confined excavation has been completed.
Space Entry
Permit if They should further ensure than a
excavation is 4 or Confined Space Entry Permit is
more feet deep obtained for any excavation that is 4 or
more feet deep. Confined space
excavations will also need continuous
- Ensure lifelines monitoring for oxygen and LEL.
used as required
Lifelines will also be required unless the
Unit Supervisor, Maintenance or
Contractor Supervisor and Safety
Department deem the lifelines a safety
hazard.
41 Pam, have all Checkpoint 2 Checkpoint 2
instructions Test Your You are now ready for another
Checkpoint 2 Quiz appear at once knowledge checkpoint. The guidelines are the same
on screen with as before. Click the checkpoint arrow
Test your knowledge checkpoint when you are ready to begin.
button
Click forward button appearing
to advance to quiz after the text.
2 attempts to answer
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each question
After 2 attempts
answer recorded as
wrong answer
Move on to the next
question
42 Generic To obtain information about the
Section title text: Bkgd./logo potential hazards of the chemicals you
Hazard may use while at The Morris Plant refer
Communications to the MSDS or Material Safety Data
Sheet for the chemical.
Change text:
MSDS’s- Material Photo: Disk 7- You may obtain MSDSs for chemicals
Safety Data Sheets MSDS in Supv typically used at The Morris Plant at any
Office Need computer at the Morris plant.
MSDS’s located: picture of Additionally hard copies are kept at the
-At computers computer and admin building, safety building and
-Admin Building MSDS sheet. main guard house.
-Safety Building
-Main Guard House
Industrial Hygiene
reviews and approves Photo: MSDS Before bringing any chemical into the
all chemicals to be from CITGO plant, your company must provide the
brought onsite. 18-79 Morris Plant Industrial Hygienist with
an MSDS. The Morris Plant Industrial
Hygienist will review the MSDS and
determine if the chemical is approved to
use onsite.
43 Photos: Disk 4 - You should know the hazards unique to
Hazards Unique to 40– Unit this site and be able to identify
this Site Hazard Sign potentially hazardous situations.
Identify potentially
hazardous situations
Disk 5 – 48Unit Because exposure to hazardous
Exposure can lead to Hazards materials can lead to serious injury—
serious injury maybe maybe even cause death.
even cause death.
Pipe Labels Disk 5-43 To help you identify the product inside
Numbers on unit Pipe Labels 2 process pipes, the pipes are labeled. The
pipes coordinate with numbers on unit pipes coordinate with
the index posted at the index of products posted at ground
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ground level. level.
Disk 4 –44
Pipe Labels 1 or Potential hazards at The Morris Plant
Potential hazards 2 include asbestos, radiation, pyrophoric
Asbestos materials, lead and hydrocarbons such
Radiation as ethylene, propylene oxide, benzene
Pyrophoric and 1,3 butadiene (1,3 beau-ta-die-een)
material
Lead
Hydrocarbons
Ethylen
Propylene
Oxide
Benzene
1,3 Butadiene
Generic Bkgd. Your work permit will specify any
Your work permit will special considerations or PPE that is
specify any special required for your task. Following is
considerations or information on these materials.
PPE
43-a Disk 1-11 In addition, signs mark utility station
Utility Station Utility Hoses commodities such as air, water, steam
Markings and nitrogen.
-Signs and color
codes identify Disk 1-12 Sometimes color codes are used as
commodities Utility Station indicated by signs posted in the process
Designated units.
Colors
Utility Stations: Photo: Air and At the Morris plant, air and water hoses
- Air and water water hose are black in color. They are connected
hoses black. w/Chicago with Chicago couplings and must be
- Connected with coupling pinned at all connections.
Chicago
couplings Photo: N2 hose
with quick Nitrogen hoses are blue or black with
-Nitrogen hoses blue disconnects quick disconnect fittings. Nitrogen is
or black with quick also marked with blue piping at the
disconnects utility stations.
- Blue piping at Photo: Steam
utility station hose w/Boss
fitting Steam hoses at the Morris plant are red
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-Steam hoses red with yellow stripes and utilize Boss
with yellow stripes Keep image fittings as shown here.
-Boss fittings used
Do not interchange couplings to connect
Do NOT interchange one commodity with another. Hoses and
couplings! couplings should be used in accordance
with Morris plant rules.
44 Exmo 11-63 Asbestos is a material that is typically
Asbestos Worker used in insulation, gaskets and other
Usage: working w building materials, such as floor tiles
Insulation, asbestos and transite.
Gaskets
Building
materials
Generic Bkgd. It is a known carcinogen, causing
diseases such as asbestosis and
Known Carcinogen mesothelioma.
Causes:
Asbestos It can enter your body by ingestion and
Mesothelioma inhalation. Only specially trained
workers can work with asbestos.
Photo: Materials suspected of containing
Materials suspected Insulation on asbestos must be tested to determine
of containing concrete (key whether it contains asbestos fibers. You
Asbestos must be phrase: do not cannot tell by looking at it whether the
tested disturb material material contains asbestos. Do not
DO NOT disturb suspected of disturb material suspected of containing
material suspected of containing asbestos.
containing asbestos asbestos.)
Pipe & Vessel EQ Disk 8-69 Pipe and vessel insulation at the Morris
Insulation - will be Asbestos Plant will be marked and banded.
marked and banded Marking Pipe
Non-asbestos material will be blue
Use EQ Disk 8, banded. Silver banding indicates
Asbestos potential asbestos bearing material.
Marking Pipe
photo – left side
is blue banded,
right side is
silver banded
and marked as
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bearing asbestos
Use ―Janitor 2‖ All janitors at the plant should be
photo sent trained in special techniques to prevent
under separate the release of asbestos fibers while
cover cleaning floors.
45 BP GEN video The Morris Plant will take care of
Radiation 13:36:00 locking out any radiation sources as
Will lock out any necessary.
radiation sources
Exmo 11-67 Radiation sources may be located on the
Radiation Sources: Radiation sign sides of vessels and tanks as well in
Sides of areas where welds are being x-rayed.
vessels
Tanks
Welds being
x-rayed
Radiation Area Exmo 11-66 Radiation areas are indicated by
Indicators: Radiation radiation warning signs and barrier
Radiation warning barrier sign tapes.
signs & barrier tapes.
Observe the radiation Keep image You must observe the radiation barriers
barriers that keep above that keep you a minimum of 50 feet
you a minimum of 50 from radiation sources.
feet from radiation
sources.
46 Generic Bkdg. The Morris Plant has several
Pyrophoric pyrophorics. Pyrophoric materials burn
Materials when exposed to air. Additionally, the
Pyrophoric materials materials must be kept wet with solvents
burn when exposed to or they will burn.
air (have bullets
Must be kept wet with fly in with Never use water to extinguish or wet the
solvents or they will text) materials because water will cause a
burn. violent reaction such as an explosion.
Never use water to
extinguish or wet the
materials
47 Lead is a heavy metal often contained in
Lead Generic Bkgd. paints; weld rods, welding flux and
other materials.
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Paints
Weld rods
Welding flux
Other
materials
Enters the Body: Lead enters the body by inhalation or
Inhalation ingestion and is absorbed into the body,
Ingestion accumulating in the body’s fatty tissues.
Absorbed into the Overexposure may cause neurological
body-- accumulating damage.
in the body’s fatty
tissues EQ Disk 8-72 & Painted surfaces in the Morris plant will
73 usually be marked to indicate whether
Painted surfaces Lead Free lead is present.
containing lead are Vessel and Pipe
marked and Lead Free
Close Up
Do not weld, cut or Do not weld, cut or grind on painted
grind on painted Keep images surfaces containing - or suspected of
surfaces containing - lead.
48 deleted 49 & 50 Generic Bkdg. Several chemicals used at the Morris
and included them /logo until plant are hydrocarbons.
here. Benzene section
Hydrocarbons Hydrocarbons are flammable or
- Flammable or combustible and can cause giddiness or
combustible euphoria, tiredness, vomiting, fainting
- Cause giddiness or asphyxiation and death.
or euphoria,
tiredness, The types of hydrocarbons present at the
vomiting, fainting Morris plant are
or asphyxiation
and death
Ethylene a slightly sweet-smelling
Ethylene hydrocarbon present in the Ethylene unit
- Slightly sweet as well as each of the polymer units.
smelling
- Slightly heavier It is a colorless gas that is slightly
than air heavier than air and it is extremely
- Extremely flammable.
flammable
It is used as a feedstock for the
Ethylene production of plastic products. It is
A feedstock for the produced and used in large quantities at
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production of plastic the Morris plant.
products
1,3 Butadiene 1,3 Butadiene is found in the olefins
- Present in Olefins unit.It has a mild aromatic odor and is
Unit much lighter than air. It is a known
- Mild aromatic odor carcinogen, so special precautions will
- Lighter than air be discussed with you prior to your job.
- Known carcinogen
- Special precautions
will be discussed
prior to your job
Benzene is a sweet smelling, aromatic
Benzene Citgo 20-100 hydrocarbon. It is present in the
- Sweet-smelling, Benzene sign ethylene plant, waste water/utilities, and
aromatic shipper’s loaders units.
hydrocarbon
- Present in
ethylene plant,
waste
water/utilities,
and shippers Exmo 8-70 & In addition to the acute effects of all
loaders units 71 hydrocarbons, benzene is a known
- Known carcinogen, and may cause blood related
carcinogen: may diseases such as leukemia and anemia as
cause leukemia, well as other cancers.
anemia, other
cancers
- Special Special precautions will be discussed
precautions will with you prior to your work with
be discussed prior benzene.
to your job
51 Pam, have all Checkpoint 3 Checkpoint 3
Checkpoint 3 instructions Test your You are now ready for another
Checkpoint 3 Quiz appear at once knowledge checkpoint. The guidelines are the same
on screen with as before. Click the checkpoint arrow
Test your knowledge checkpoint when you are ready to begin.
button
Click forward button appearing
to advance to quiz after the text.
2 attempts to answer
each question
After 2 attempts
answer recorded as
34
Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
wrong answer
Move on to the next
question
52 Exxon 14-111 Cell phones are prohibited inside
Other Concerns & 113 operating units or control rooms.
Cell Phones
• No cell phones in
operating units or
Control Rooms
53 BP GEN video You are required to inspect all tools
Tools 5:12:22 daily.
•Inspect Tools Daily
•Tools must be clean Keep image All tools must be clean, in safe working
and in safe working throughout condition and they must be used in a
condition safe manner.
•Tools must be used
in a safe manner When using tools you must follow these
-Only used for work rules…
as intended Tools are used only for the work for
-Trigger locks which they are designed.
removed Trigger locks are not allowed.
-All guards and All guards and safety devices must
safety devices in be in place. Removal or alteration of
place guards and safety devices it NOT
-Electric tools must allowed.
have separate ground A separate ground wire and
wire, polarized plugs polarized plug and receptacles must
and receptacles ground portable electrical driven
tools.
54 Do not build EQ 7-68, All ladders used at The Morris Plant
Ladders on text bring Man working should be Type 1 Industrial Ladder
on blocks of from Ladder made of fiberglass.
Type 1 Industrial text one at a
Ladder made of time.
fiberglass.
Must inspect it before Ladder If you use a ladder you must inspect it
each use—daily inspection tag before each use—daily. And you must
EQDisk 2-19 or sign the ladder tag. (more ladder tags are
Sign the ladder tag. Ladder located in the maintenance tool room)
Inspection
Second person Sticker or scan Also a second person must hold or toe
needed: inspection tag) the ladder if you are working from an 8
When working from to 12 foot stepladder.
an 8 to 12 foot
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stepladder.
Portable rung ladders EQ 7-68 Portable rung ladders must be placed or
Placed or used to used in such as manner as to prevent the
prevent the ladder ladder from slipping.
from slipping.
Keep image Properly secure extension ladders using
one person to hold the ladder while
Extension Ladders another person climbs the ladder and
anchors it.
One person to hold
while another person
climbs the ladder and
ties it off.
Generic Bkgd.
Prohibited ladders: Certain ladders are prohibited at The
Stepladders Morris Plant. They are:
longer than 12 Stepladders longer than 12 feet
feet Portable rung single ladders more
Portable rung than 30 feet long and
single ladders Portable rung extension ladders
more than 30 feet more than 48 feet long.
long and
Portable rung
extension ladders
more than 48 feet
long.
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55 EQ Disk 9-84 At the Morris plant scaffolds must be
Scaffolds Scaffold properly tagged.
Yellow tags= ready
to use with caution. EQ Disk 9- Yellow tags to indicate that the scaffold
83Scaffold is ready to use with caution and requires
Green tags= meets Yellow Tag proper use of fall protection.
OSHA standards
Lyondellbasell Green tags to indicate that the scaffold
Red tags= NOT safe Disk 2-17 meets OSHA standards.
to use
And red or no tags to indicate that the
scaffold is NOT safe to use. Remember,
only scaffold builders may work on red
Report unsafe or no tagged scaffolds.
scaffolding Keep image
If you encounter scaffold that appears to
be unsafe, advice all workers to leave
the scaffold, make sure that the red tag
portion of the tag is showing, and
inform your supervisor immediately.
56 EQDisk 6-55 All vehicles at The Morris Plant are
Vehicle Safety Bikes, Golf Cart regulated. This includes motor vehicles,
Operate all golf carts and bicycles used for
vehicles in a safe employee and contractor transportation
manner and work within the plant.
Maintain all
vehicles in safe While using these vehicles you must
operating operate them in a safe manner at all
condition times.
Report any
incidents or All vehicles must be maintained in safe
vehicle problems Car from operating condition at all times. You
to your supervisor ExxonMobil must inspect plant vehicles daily before
immediately (delete speed use to ensure that they are in good
limit sign) condition.
If you experience any incident, accident
or other problems involving vehicles
report the problem to your supervisor
immediately.
57 Generic Bkgd. While operating vehicles in the plant,
Vehicle Rules you must comply with all federal, state
and local motor vehicle regulations.
Must comply with all
federal, state and
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local motor vehicle This means that your vehicles must be
regulations. properly registered and you must
possess a valid driver’s license and
Proper proof of insurance. Additionally, a
registration vehicle pass must be displayed on the
Valid Drivers driver’s side dash board of the vehicle.
License
Proof of You must have and use a seat belt for
insurance every employee in the vehicle.
Display
vehicle pass
Main Speed limited The plant speed limit is 20 miles per
20 mph hour or as posted and all vehicles must
follow all plant speed limits. Some
congested areas of the plant it is 5 mph.
Yield the right of way
to pedestrians.
All vehicles must yield the right of way
to pedestrians.
Company vehicles
and on-site All company vehicles and on-site
contractor vehicles contractor vehicles must have an audible
must have an audible back-up alarm. All other vehicles driven
back-up alarm within the plant must sound their horn
twice prior to backing up.
Transporting When personnel are transported in the
personnel via pick up bed of a pickup truck, they must sit on
truck: the floor of the truck bed.
They must sit on the
floor of the truck bed. The tailgate must be kept closed.
The tailgate must be If a cap encloses the bed, personnel
kept closed. may be seated on benches if they are
provided.
Enclosed cap trucks:
Personnel may be Leaving a running vehicle unattended is
seated on benches prohibited. Motor vehicles must be
turned off when the driver exits the
vehicle.
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Other vehicle rules
Other vehicle rules at The Morris Plant
DO not block include:
fire hydrants
or fire Parked vehicles must not block
equipment. fire hydrants or fire equipment.
DO not drive DO not drive a vehicle around
a vehicle road barricades or danger signs
around road unless you have permission from
barricades the Morris Plant Area
Supervisor.
To drive into
production If you need to drive into
areas, you production areas, you must have
must have a a hot work permit.
hot work
permit.
Materials being transported must
Materials be properly secured to prevent
being rolling, sliding, falling, or
transported swaying from side to side.
must be
properly
secured to
prevent
rolling,
sliding,
falling, or
swaying from
side to side.
All vehicles And all vehicles owners parked
owners parked within the plant must leave their
within the plant keys in the ignition of the vehicle.
must leave their
keys in the
ignition of the
vehicle.
39
Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
58 Generic Bkgd. Smoking is NOT permitted in any
Smoking building, roadway, or inside vehicles.
No smoking in
any building, EQ 6 –60 Smoking is allowed outdoors in
roadway, or Smoking Area designated smoking areas.
inside vehicles, and/or Smoker
Smoking Close-Up
permitted in
outdoor ExxonMobil
designated areas 12-78
only Lighter/matches Bringing matches and lighters into the
photos with plant is STRICTLY prohibited
Matches and universal ―NO‖
Lighters symbol?
STRICTLY
Prohibited Disk 6 – 60 The Morris Plant provides special
The Morris Plant Cigarette strikers for lighting cigarettes.
provides strikers Lighter
for lighting
cigarettes
59 Lyondellbasell Morris Plant management and all
Video 33:05 employees strive to make our operation
All health, safety and Environmental safer.
environmental Beauty Shot
incidents can be Our policy is to maintain a safe and
prevented. healthy workplace, to operate in an
environmentally responsible manner,
All employees must Keep for entire and to assure that the utmost care is
help prevent section taken in the manufacture and storage of
accidents. our products.
A fundamental part of this policy is that
health, safety and environmental
incidents can be prevented and that
every employee has an obligation to
contribute to the elimination of all
accidents.
59A –We added this Generic Bkgd. Lastly, as part of the Morris plant’s
whole slide ongoing commitment to continuous
Morris Accident improvement we have implemented a
Reduction System system called MARS.
(MARS)
Mars stands for Morris Accident
Identifies and Reduction System. Its purpose is to
corrects unsafe identify and correct unsafe practices by
practices. conducting random, unscheduled
40
Lyondellbasell Site Specific Training Multimedia Program
FINAL Script 6/24/2011
observations of people at work. All
contractors and Morris plant employees
Keep image participate in Mars observations.
Your safety and Mars observers will always tell you
health are important what they observed and offer
to us! suggestions for improvement as
necessary. Our most important
commitment is YOUR safety and
health!
60 Pam, have all Checkpoint 4
Checkpoint 4 instructions This is your last checkpoint! The
Checkpoint 4 Quiz appear at once guidelines are the same as before. Click
on screen with the checkpoint arrow when you are
Test your knowledge checkpoint ready to begin.
button
Click forward button appearing
to advance to quiz after the text.
2 attempts to answer
each question
After 2 attempts
answer recorded as
wrong answer
Move on to the next
question
41