1996.11.11 Frequently Asked Questions _from the Vanagon

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							1996.11.11
                       Frequently Asked Questions
                         (from the Vanagon list).

(All Models, Vanagons, 1981-1991)

Technical Bulletins
   Volkswagen Product Service Publications    (800) 544-8021
   c/o Dyment Distribution Services           (216) 572-0725 8am-9pm EST
   P.O. Box 360740                            visa/mc accepted
   Strongsville, OH 44136                     (800) 423-4595 svc bulletins

   subscription to service bulletins (currently being issued) is
     order # VBS 88, cost is $40.00/year.

National Highway Traffic Safety Administration      (202) 366-2768
Technical Reference Division
Room 5110
400 Seventh St. S.W.
Washington, D.C. 20590

Depending on the number of TSBs issued to date for your vehicle, it will
cost $20 to $40 to have them reproduced and mailed to you. You'll need
to send a written request, but first call to hear the recorded message
for instructions. "

Out-of-Print Service/Owners Manuals
Volkswagen United States          if it's still available, they'll send
1-800-544-8021                    it to you. $10 each.

Bob Johnson Automobile Literature
21 Blandin Ave.
Framingham, Mass, 01701
(508) 872-9173 EST business hours
(800) 334-0688

Auto's Lit Shop (PA)
(717) 987-3702

Schiff European Automotive Literature,Inc    expensive owner's manuals
373 Richmond St.
Providence, RI 02903
401-453-5370
fax-453-5372
========================================================================
TOYS!!

EWA & Miniature Cars USA"
    books, videos, models, even manuals
    all sorts of cars (not just VW)
   (800) ewa-4454 for credit card orders
   (908) 665-7811 for ?? (ordinary queries, I guess)
   (908) 665-7814 for fax
   They also have an internet address: ewamincar@delphi.com
                                    or 73424.1057@compuserve.com
   <Joachim Beek (beekj@tsdhp.jsc.nasa.gov)>
=========================================================================
From: "Dan Houg" <HOUGD@mdh-bemidji.health.state.mn.us>
         AT&T 800 's web site
For those of you with a web browser, AT&T has a neat web site that
will do searches for toll free numbers
http://att.net/dir800
for example, a search for 'volkswagen' brings up many VW dealerships
and parts places. a search for 'automobile AND parts' brings up
several hundred #'s for everything from bumpers to salvage to parts
warehouses.
========================================================================
Visiting Germany? Want to visit the VW Factory?
Write to

Besucherdienst
VOLKSWAGEN AG
D-38436 Wolfsburg
Germany

They are the visitor's bureau for VW. Plant tours are at 1:00 pm and
last about 1.5 hrs. Visit the VW museum, open 10 am to 5 pm.
Here's the name of a contact at the VW Visitor's Bureau...
Hans-Jurgen Klar
Tel. (0 53 61) 9-2 02 00
Fax (0 53 61) 92 44 79

Want to visit the Volkswagen AutoMuseum, where the old beetles and
Karmann Ghias and all manner/shape/type/form of Volkswagen's production
and specialty cars are stored?

Volkswagen AutoMuseum
Dieselstrasse 35
3180 Wolfsburg 1
GERMANY
tel: 05361 / 5201 (from the United States: 011-49-5361-5201)
Open 10am-5pm daily

Want to know the birthday of your beloved Volkswagen?
Need to know the original factory color?
Want to check the original engine serial number?
Like to know when your VW was delivered?
Write to the following addresses with those questions:
Pre-1955:
    VW Brezelfenstervereinigung e.V.
    Ernst Peter Hagen
    Amselweg 4
    D-3073 Liebenau
    GERMANY

and for all other VWs:
    Kundendienst / Customer Assistance
    VOLKSWAGEN AG
    D-38436 Wolfsburg
    GERMANY

Want some neato self-teaching guides to your car?
They are called Selbststudienprogramm (self-instruction programme).

Nr. 24  Der neue Transporter. Konstruktion und Funktion
        (The New Transporter. Construction and Function)
Nr. 47 Transporter mit wassergeku"hltem Boxermotor.
        (Vanagon with water-cooled pancake engine)
Nr. 56 Digijet im Transporter mit wassergeku:htem Boxermotor
        (Digijet <fuel injection> in Buses with watercooled engines)
Nr. 66 Volkswagen Transporter und Caravelle Syncro
        (VW Transporter/Caravelle Syncro <4WD>)
Nr. 71 Elektrische Zentralverriegelung im Volkswagen Transporter
        (Electrical central door locking in VW Transporter)
Nr. 72 Klimaanlage fu"r Caravelle-Modelle: AC (!)
        (Air-Conditioning for Caravelle Models)
Nr. 82 Vergasser 2E4 mit electronischer Leerlaufregelung
        (Carburetor 2E4 with electronic idle control)
Nr. 86 Antiblockiersystem (Bosch) im Volkswagen Transporter
        (Anti-lock brakes (Bosch) in VW Transporters)
Nr. 87 Digifant im PKW
        (Digifant <EFI> in motorcars)
Nr. 129 Der neue Transporter/Caravelle 1991
        (The new Transporter/Caravelle 1991 <Eurovan>)
Nr. 136 Volkswagen Wohnmobil California 1991
        (VW Camper "California" model, 1991 <Eurovan>)

There may be other self-study programs but it is not known right now.

VOLKSWAGEN Kundenkorrospondenz
Postfach 90 06 30
51116 Ko:ln
GERMANY
z. H. Mr. Bernd Schmitter
       Mrs. Carola Gerhards

and for the offices of Volkswagen US,

Volkswagen United States                (800) 822-8987
Customer Service                        (for sales literature,
3800 Hamlin Road                         retail sales locations,
Auburn Hills, MI 48326                   recall information, and
                                         service representatives)

and for those with VW/Winnebago campers (Rialtas):

Winnebago Customer Advisor              (800) 537-1885
  owner's manual for Rialta equipment   part number 701674/18/000
======================================================================
VW Bus & Vanagon Clubs
U.S. National............................................
All Sorts of VWs
----------------
Volkswagen Club of America                     $15/year,
P. O. Box 154                                  little magazine sent
North Aurora, IL 60542-0154                    out every other month

1968-1991 Buses & Vanagons
--------------------------
<new members & back issues>
LiMBO (Late Model Bus Owners, international)   $20/year,
Dale Ward (LiMBO)                              newsletter sent out
9 Golden Hill Ave.                             every other month
Shrewsbury, MA 01545
(508) 746-9573

<old member renewal>           <newsletter>
Steve Paine (LiMBO)            Stan Wohlfarth
13 Cobblestone Rd.             The Transporter
Barnstable, MA 02630           62 Sycamore Rd.
                               Wayland, MA 01778

1949-1967 Microbuses
--------------------
NEATO (Nearly Everywhere Association of Transporter Owners)
P. O. Box 190              chapters in AZ, CA, FL, GA, MO, New England,
Pinole, CA 94564           NM, OR, TX, WA, VA, NC, British Columbia
(510) 724-0470             NM, OR, TX, WA
or                         free sample newsletter. $20/year, $37/2-yr
NEATO                      or contact Tom Brouillette
3738 Lockerbie Lane        c/o rmart@unm.edu
Powder Springs, GA 30073

SOTO (Society of Transporter Owners)    monthly newsletter.
P. O. Box 3555                          send $1 for more info and
Walnut Creek, CA 94598                  sample newsletter
(415) 937-SOTO

VVWCA (Vintage VW Club of America)
P.O. Box 1192
West Babylon, NY 11704

Eurovans
----------
EuroVan Update               published quarterly by HP Products. began
6330 Waid Circle             in Dec '95. usually about a dozen pages.
Paducah, KY 42001            they've done a survey of EV owners seeking
                             out any pattern problems (like the flakey
                             water temp gauge) and suggesting solutions
                             (cold solder joint on the circuit board,
                             then published a how-to on getting into
                             the dash to resolder).

U.S. Regional ...................................
Arizona Bus Club               Newsletter Monthly
11638 West Clover Way          Interest in older buses, but open to all
Avondale, AZ 85323             $25/first year, $20/year thereafter

SWATO (Southwest Association      (AZ chapter of NEATO)
 of Transporter Owners)
1225 W. Sand Dune Dr.
Gilbert, AZ 85234

MOMBA (Metro Orlando MicroBus Association)
c/o Tony Morton
2318-B Simpson Ridge Circle
Kissimmee, FL 34744

Lone Star Transporter Assoc.       (TX chapter of NEATO)
2661 Carrington Ln.
Grand Prairie, TX 75052

SCAT (Skagit County Assoc. of Transporters)
116 E Section #B-1
Mt. Vernon, WA 98273

Canadian ....................................................
B.U.S.                       Bus Users Sect is a new international club
9 Young Cres.                dedicated to Type II drivers and
Saskatoon, Saskatchewan      enthusiasts alike.
CANADA     S7J 2L3           for an application form, send a self-
                             addressed stamped envelope.
                             <bus@link.ca>

European ....................................................
VW Camping Club (GB)
c/o Peter Phillips 0115 972 8980 (no address available)

VW Type 2 Owners' Club         telephone: 0527 872194
c/o Phil Shaw                  1967-1991 buses welcome
57 Humphrey Avenue
Charford
Bromsgrove
Worcs.      B60 3JP
ENGLAND     UK

Split Screen Van Club          bi-monthly magazine, big on camping,
c/o Mr T Ellis
37 Surrey Avenue
Sharington
Crewe
Cheshire
CW2 5HW

Split Screen Van Club
c/o David Eccles
"Brambly House"                Rowenfield, Cheltenham
93 Dunton Road                Glos. GL51 8DF
Broughton Astley,             ENGLAND
   Leics. LE9 6NA             UK
UK

Bulli-Kartei                 FAX: 02302 / 75039
c/o Jochen Brauer            TEL: 02302 / 75907
Brandholzweg 1               pre-1968 buses, magazine 2 or 3 times/year,
58456 Witten                 (in german language). can join via NEATO
GERMANY

or Hagenbuttenweg 10
   6000 Frankfurt Main,
   50 Germany

Australia ...................................................
The Kombi Club, Australia.        monthly newsletter; meetings at 19:30
P.O. Box 22                       on first Wed. of every month at
Boolaroo, NSW 2284                Newcastle Germania Club
David Frey    (049) 43 3767       Hillsborough Road
Kevin Comford (049) 58 5083       Warners Bay, NSW

Kombi Camper Club of N.S.W         meetins in Strathfield on third
(02) 602 6375 Secretary            Thursday of each month. Campervan
                                   owners in/around Sydney invited.

North Queensland Volkswagon Club   monthly group outings, tech meetings
(070) 51 4475 Ron                  on third Monday of each month.
(070) 51 2937 Steve

Type VW Club Inc                   for all types of VWs
P.O Box 4848
Melbourne,3001

Volkswagon Club of South Australia
20 Coulls Rd
Banksia Park S.A. 5091

Volkswagon Historical Society Australia
P.O Box 553
Ryde N.S.W 2112
Ph(02) 683 2130

Club Veedub Sydney Inc
P.O Box 1135
Parramatta N.S.W. 2150
Rod Young (02) 671 7281

Volkswagon Club of N.S.W LTD
Rick Feruglio (02) 639 3896
John Watt of Tamworth (067) 62 0868 for country "prospective" members

Volkswagon Club of Victoria Inc
Box 1215k G.P.O.
Melbourne 3001
(03) 808 6044

Elsewhere ...................................................
VW Van Club of Jakarta
Sekretariat: JL Cut Nyak Din
No. 7A
Jakarta-Pusat
INDONESIA

Backchat Buggies & Vans
20 Rippen Crescent
Bloemfontein 9322
REPUBLIC OF SOUTH AFRICA

Campers ...................................................
Westfalia Campers
-----------------
Michael Steinke                   "old" Westfalia Registry. he also
c/o Westfalia Registry            sells some very nice looking stickers
Hagebuttenweg 10                  that have either the Westfalia logo
60433 Frankfurt                   (prancing horse) or his own Registry
Germany
Phone and Fax 0 69/54 19 18       logo

Westfalia Wanderers              for owners of VW Campmobiles or
13 W. Montgomery St.             Vanagon Campers
Ilion, NY 13357

Westfalia Owners Travel Club     $??/year, newletter.
Site 13, Box 2, RR #4            "strictly a travel club, and not
Hampton                          one for restoring older vans ..."
NEW BRUNSWICK E0G 1Z0
CANADA

Club international de camping-car Westfalia       ??
Casier Postal 47101
Sillery
QUEBEC   G1S 4X1
CANADA

Camp Box News                    ??
1728 Evansdale                   (419) 531-2954
Toledo, OH 43607

VW magazines & such
------------------------
Funkengroovin                    Funkengroovin
<U.S., whenever>                 16203 Avenplace Rd.
$14/year US                      Tomball, TX 77375-8486
email: VWGroovin@aol.com         phone (US) (713) 370-284
                                 (713) 370-2844

Dune Buggies and HOT VWs
<U.S., monthly>                    Wright Publishing, Inc.
$22/year US, add $4/year Canada,   P. O. Box 2260
add $8/year all other countries    Costa Mesa, CA 92626
<allow 6 weeks for 1st issue>

VW Trends                          Subscription Dept.
<U.S., monthly>                    McMullen & Yee Publishing, Inc.
$28/year US                        P. O. Box 68033
<allow 8-10 weeks for 1st issue>   Anaheim, CA 92817-0833

European Car                      Subscription Dept.
<U.S., monthly>                   P.O. Box 454
$18.80/year US,                   Mt. Morris, IL 61054-0454
$26.80/year Canadian <incl.GST>, (800) 877-5602
$28.80/year all others
(not much bus stuff, but hot small cars: golfs, jettas, audis, bmws,...)

Vintage Volkswagen Club of America
Monthly Magazine
VVWCA
5705 Gordon Drive
Harrisburg, PA 17112
$20/year membership/magazine

The VW CONNection
Connecticut Volkswagen Association
P.O. Box 4064
Waterbury, CT 06704
$20/year membership/magazine

The Transporter                    for 1968 and later buses, vanagons,
LiMBO                              and eurovans
P.O. Box 3293
Plymouth, MA 02361-3293
$18/year membership/magazine

G.A.S.S. Voice of the Enthusiast
German Air Sucker Society
927 Liberty Street
Salem, OH 44460
$20/year membership/magazine

Old Bus Review                    for 1949-1967 buses
NEATO
PO Box 4190
Alburquerque, NM 87196
$20/year membership/magazine
----------------------------------------------------------------------
Non-US magazines

Gute Fahrt                           subscription available from:
<German, monthly>                    Klasing & Co
5 DM/issue                           Siekerwall 21
written by VW itself (?);            33602 Bielefeld
non-technical                        Germany

VW-Szene                             subscription available from:
<German, monthly>                    MPS Medien Post Shop
6.80 DM/issue                        Abt. VW Szene International
deals with all vw models, but        Postfach 2122
mainly with bugs. good ads.          45678 Herten
not often technical article.         Germany

Auto Motor und Sport                 subscription available from
<German, bimonthly>                  Abonnentenservice
32.50/year                           Postfach
most popular car magazine in         20080 Hamburg
germany. written for average
consumer. lots of car tests, etc.

Promobil                            promobil-Leserservice
<German, monthly>                   Abt. MBV
for camperbuses and                 Postfach 10 60 36
winnebago-types                     7000 Stuttgart 10
70 DM/year
not just for vw's (all rv's).

Volksworld                          Volksworld Subscription Department
<British, monthly>                  120-126 Lavender Avenue,
44.20 pounds, airmail               Mitcham,
35.00 pounds, surface mail          Surrey,
Cheques/international MO only       CR4 3HP,
They will also want to know what    UK
 issue you want to start from.      Phone (international) 0181 646 1031

also available in the U.S. from:
                                    EWA
$60/year US                         PO Box 188
(expensive, but worth it)           Berkeley HTS,   NJ   07922

VW Motoring                       P.O.Box 283
<British, monthly>                Cheltenham
2.00 BP/issue, 24.00 BP/year      Glos. GL52 3BT
Beetles, water-boilers and all    ENGLAND U.K.
things vw-ish. features campers
frequently.
(They have a club for all vehicles that pass 100,000 without
accident miles called the 'VW Motoring Friendly Drivers' Club'.

Volkwagen Audi CAR                  AutoMetrix Publications
<British, monthly>                  Market Chambers,
2.00 BP/issue, 24.00 BP/year        High Street,
bias toward 'performance cars',     Toddington,
covers vw family, but mostly        Bedfordshire LU5 6BY
audis, not buses. sometimes has     ENGLAND U.K.
campers and kombis.

Super VW Magazine                   Super VW/Service Abonnements
<French, monthly>                 48-50 Bd Senard
$94/year (? $7.00/issue at        92210 St Cloud
U.S. stores) 350FF/year           FRANCE
======================================================================
CAMPING (neat stuff for camping out in the boonies)

<nrubin@s1.csuhayward.edu>        Solar Shower (black plastic bag to
Basic Designs, Inc.               soak up heat from sun).
P. O. Box 2507                     5 gallon size: $15
Santa Rosa, CA 95405              10 gallon size: $30
(707) 575-1220
(707) 578-0378 fax
credit cards accepted via phone

<nrubin@s1.csuhayward.edu>        Stove to Go   $40
Max Burton                        electric hot lunch box. 300 degrees.
502 Puyallup Ave.                 cooks rice in about 30 min.
Tacoma, WA 98421                  120V/12V, 60hz, 125W, UL tested.
(206) 627-2665
credit cards accepted via phone

Patented Products Corporation      electric (ac & dc & both)
ElectroWarmth Bed Warmer           bed warmers. ask for Bob.
513 Market Street
P.O. Box A
Danville, Ohio 43014-0601
(614) 599-.6842                   <nrubin@s1.csuhayward.edu>

Campmor                           all sorts of backpacking/camping stuff
P. O. Box 700-U                   free catalog: (800) 230-2151
Saddle River, NJ 07458-0700       retail store: Route 17, Paramus, NJ
(800) 226-7667 order line

Ranger Joe's                      army surplus gear: sleeping bags,
P.O.Box 2568                      tents, ropes, uniforms, knives,
Columbus, GA 31902                ... all oriented toward the ex-army
4030 Victory Drive                nuts. :)
Columbus, GA 31903
(800) 247-4541
(706) 689-0954 FAX

Camping World                     mostly geared toward Winnebago-buses,
Three Springs Road                but lots of little 'stuff' that might
P. O. Box 90017                   be useful to mini-busers.
Bowling Green, KY 42102-9017      free catalog: (800) 626-3636
(800) 626-5944 order line         tech service: (800) 622-6264
(800) 334-3359 fax order line

Seattle Fabrics                   outdoor & recreational fabrics
3876 Bridge Way North             special orders * shipping anywhere
Seattle WA, 98103                 gore-tex, ultrex, supplex, lycra,
PH# (206) 632-6022                polartec, spnnaker, taffeta, ripstop,
Fax (206) 632-0881                oxford, packcloth, cordura, textilene,
                                  canvas, mosquito netting, canvas,
                                 closed cell foam, hardware, webbing,
                                 heat sealable fabrics,
                                 <puusital@adobe.com (Paul Uusitalo)>

Triad Magnetic Van Screens, Inc. magnetic screen for drivers &
4155 Friendship-Ledford Rd.      passenger door (listed in JC Whitney)
Winston-Salem, NC 27107          and screen for sliding door with zipper
(910) 769-2427                   down the middle. the sliding door
                                 screen is custom made for vw's. it has
Front Windows (fibreglas)        a magnetic tape on the borders and
 VS109 Vanagon ...... $34.95     velcro wraps around the sliding hinge.
 VB108 Bus .......... $34.95     i have the above for my westy and they
Side Windows (fibreglas)         work great! they also make mag screen
 VW203 Vanagon & Bus             for rear hatch. also non-vw screens.
   Sliding window ... $26.50/pr   <cwebb@teleplex.net (Charles Webb)>
 VC590 Vanagon Side door          Jon Hathaway <jonr@empire.net>
   w/Zipper ......... $51.86
Rear Hatches (fibreglas)         Shipping Costs: 1 item .... $4.29
 VW303 Bus .......... $47.03                     2 items ... $4.67
 VR302 Vanagon ...... $47.03                     3 items ... $4.90
They will also custom make items as well....

Rex Eastman                        Camper pop-top canvas replacement
941 Hansen Avenue                  windows/screens are well constructed
Merced, CA 95340                   about $125. slightly darker than
(209) 384-1910                     khaki color.
                                   rusty vanbondo <vanbondo@primenet.com

VW Canvas                          replacement camper pop-top canvas,
104 Hillcrest                      used to make pickup truck covers
La Vernia, TX 78121
(210) 779-2136

Derrick Gregg                    reproduction wood hoops and stays for
DG Enterprises                   pickup truck covers. about $200 for
43155 N. Sierra Hwy. Suite 24    hoops.
Lancaster, CA 93534
(805) 945-5622

California Import Parts          reproduction Westfalia letters for
   (store and warehouse)         your pop-top,
7029 MacPherson Avenue           specify colour Red, Black, Charcoal.
Burnaby, British Columbia
V5J 4N4
CANADA
Tel (604) 434-8300
FAX (604) 434-6306

California Import Parts
   (mail order warehouse only, no counter sales)
1120 Yew Avenue
Blaine, Washington
98230
U.S.A
1-800-313-3811
======================================================================
going somewhere? then you'll need ...
MAPS

Map Link                          maps of the world, u.s., canada,
25 East Mason Street              mexico, and nearly all other countries
Santa Barbara, CA 93101           around the globe, city maps, and some
(805) 965-4402                    topological maps of the u.s., canada,
(800) 627-7768 FAX toll-free.     mexico, france, britian, and some
catalog $3.00                     others. neat stuff for map freaks.
                                  Visa, MC, AMX, Discover accepted.
======================================================================
AWNINGS

<derekdrew@aol.com> Derek Drew
A&E Transawn 3000 in 10 foot length,
  with optional Vanagon rain gutter mounts.
  easy to put up and down.
  optional screen room with safari panels (for privacy)

Northwest Tent & Awning      side awnings for Vanagons & Eurovans.
(used to be Norseman Mfg.)   no longer sell direct: call for dealers
14545 - 115 Ave.,            10' Apollo - $455CDN (1990). adapter kit
Edmonton, Alberta            was $39CDN.
Canada T5M 3B6               Vanagon mounts on raingutter. EV requires
(403) 451-6828               holes drilled in roof. :(
                             Harry Yates <hyates@bcit.bc.ca>
                             Michael Rensing <ahleatst@dataflux.bc.ca>
======================================================================
BIKE RACKS

Colorado Cyclist Catalog           many bike racks
  (800) 688-8600                   (Doug McKnight <a-
dougmc@microsoft.com>)

Paulchen                          Bike rack for Eurovan and Vanagon
   basic rack:   $350 US          made in germany. available in canada
   4 pr skis:    $100 US          through
   2 bicyles:    $100 US            Cowell Motors Ltd
                                    Vancouver, BC
                                    (604) 273.5208
                                  designed to mount on rear hatch,
                                  will carry up to four bikes.
                                  modular with many attachments
                                  Mark McCulley <raven@halcyon.com>

OWASCO Volkswagen Inc            Paulchen bike racks, for the northern
1425 Dundas St. E.               and Canadian types.
Whitby, Ontario
L1N 2K6
(905) 668-9383
(905) 668 9734 (fax)
1-800-263-2676                   Dan Herbert <dan.herbert@utoronto.ca>
Rhode Gear             model 'Super Shuttle'   $90
   fits all vehicles (that's the claim, anyway).
   for Vanagons it's great!
   (Scott Harvey <CNETSAH@mvs.oac.ucla.edu> 1981 Westfalia)

FASTRAK by Blackburn - i'd guess 50-75$ (i won it)
   (Alexey Davies <hi@drmail.dr.att.com> 1982 Vanagon)

Yakima roof racks  (800) 468-9000 tell them you are a consumer, seeking
                   (707) 826-8000 rack fit information.
     ("Erik Soule" <erik@henries.nsc.com>)

In the Colorado Cyclist Catalog Late Summer 1995 edition I came across
many racks.   1 800 688 8600
                                 Doug McKnight <a-dougmc@microsoft.com>
Wyers StealthRak $69.99
         Frame rests only on the bumper. Looks like it could be
         used for bus front or rear. Holds up to three bikes.
         This seems like the best designed unit for bus applications.
Hollywood                                      $50
   (Steven Johnson <sjohnson@pcocd2.intel.com> 1991 Westfalia)
Hollywood Rack F-1 Carrier $39.99
         Mounts like you would think for a sedan. Pads rest on
         trunk and bumper but also fits up against flat surface like
         the back of a bus. Holds three bikes. Two straps connect
         to lip of trunk by rear window and two to the underside of car.
         I have used this on the rear of my bus and it works.
         Takes some time before you feel comfortable as it seems as
         though there's a lot of weight on the two top straps on upper
         rain gutter. But it lasted from San Diego to Santa Fe, New
         Mexico and back. Bungies help. For thirty more $$ I would
         have picked StealthRak if I hadn't borrowed this unit for free.
Hollywood Rack F-5 Deluxe Carrier $59.99
         Same as F-1 but with molded notches (cradles) for bike
         placement.
Hollywood Rack SR-1 Spare Tire Rack $74.99
         This would work for front of busses with spare tire.
         Holds two bikes and adjusts laterally to center on wheel.
There are hitch racks as well. These run from $129.99 to $199.99 and
come in two, three or four bike capacity.
-----------------------------------------
18 Sep 95,    eugp@uclink3.berkeley.edu (Eugene C. Palmer)

Though this is not directly VW related, but I thought I would post the
results of my survey of Interbike '95's bike carriers. Plus, I visited
Gene
Bergs shop and got a tour.
First, the bike carriers. I may have missed some, but I found no less
then
16 manufacturers of bike carriers. I didn't bother describing all the
configurations, much less the addresses and phone numbers of each
company.
I figured if you were interested you could do additional research.
Hollywood, receiver and rear mounts

BackPacker, receiver mount

Draftmaster, designed for vans so the bikes mount vertically on the back,
I
think they were receivers. Also used by racers because of the ease of
getting to the bike on the run. I saw a tandem mount also.

Rhode Gear, Bumper/license plate and receiver mounts

Sport

RoofRax

AutoMaxi, roof mounts

Cycle Transfer (by Advent/Service Cycle) looks like a copy of others
under a
different name.

Allen

OSI

BDI, rear mount on license plate/bumper

RedRock, Swagman and Rak-N-Lok lines, both receiver and ball hitch
mounts.
Rak-N-Lok line uses a gas shock system to help lifting the rack away for
rear mount access. They also have one that uses the spare tire mount.

Freidl

Zap

Grabber, bumper/license plate, receiver and ball hitch mounts.   This
model
was diplayed by alot of distributors.

Bard-Wyers

Now I'm sorry I didn't do a more complete survey, but it was too much.
Most
of these are van mount type systems and alot of regular roof carriers
were
not represented, such as Yakima.
Other cool things at the Bike show were several folding, or breakaway
bikes
(that reduce the need for a rack). The Moulton was fabulous, though
expensive. Also the Bike Friday, Dahon, Montague, Salsa breakaway.
Santana
also had a breakaway tandem displayed.
======================================================================
TOWING (trailer hitches, Trailers, etc.)
Hitches................................................................
<jwalker@ua1vm.ua.edu & gsker@lenti.med.umn.edu>
RIGID HITCH                 Hitches and Accessories
   Rigid Hitch, Inc.        (612) 888-1155
   9216 Grand Ave. S.       trailer hitch for vanagons; mounts on rear
   Bloomington, MN          tow hooks
                            1000 lb weight, 100 lb tongue weight

<smitht@jupiter.sun.csd.unb.ca>
Don Valley VW (Toronto, Ontario, Canada)
   Don Valley VW            mounts to frame, bumper remounts on hitch.
   (416) 751-3131           2000 lb weight, 200 lb tongue weight

<John.Pinkham@lambada.oit.unc.edu>
U-Haul (made by Valley?)    1500 lb weight
                            $109 installed

Recycled Inc (Parts Place?)   these guys had trailer hitches for all
2300 N. Opdyke Rd.            bus years listed in their catalog.
Auburn Hills, MI 48326
(810) 373-2300                Phone Hours: M-F 0830-1830, Sat 0900-1600
(810) 373-5950 FAX

Da-lan                        rated at 1500 lbs.
somewhere in Massachusetts

Lightweight Travel Trailers.............................................
<From: JUSTINA@osage.astate.edu for the rv mailing list, 94/08>

TrailManor
P.O. Box 130C
Lake City, TN 37769
Phone: (615) 426-7426
Send $9.95 for VHS tape. Ultra LW hard sided "bifold" trailer.    Be
prepared for sticker shock!

TowLite Inc.
25 Walnut Street
Lexington, Ohio 44904
Phone: (800) 321-6402
Two piece hard sided "telescoping" design.

Sun-Lite Inc.
P.O. Box 517
Bristol, Indiana 46507
(800) 327-7684
Roof section cranks up and down like pop-up.

ABI Leisure Products
726 Broad Street
Box 10 Dunnville
Ontario, Canada N1A 2X1
(416) 774-8891
All aluminum Award series trailers. If you like luxury and don't
mind the price tag, it's one to look at!

Jayco Inc.
P.O. Box 460
Middlebury, Indiana 46540
(219) 825-5861
Ask for info on Eagle SL series.   Aluminum frame construction.

Fleetwood Enterprises, Inc.
P.O. Box 7638
Riverside, CA 92513-7638
(800) 444-4905 (Prowler)
Ask for info on the Prowler, Wilderness, or Resort XT-1 series
trailers. Built like the Jayco's.
======================================================================
AIR CONDITIONING

Cooler Air                        owner: Jerry West
Rockwall, Texas                   Air Conditioning units for buses and
(just east of Dallas)             other vw's, parts as well as installed
(214) 771-3791                    uses Sankyo compressors (doesn't need
                                  as much HP to run)
======================================================================
HEAT!!! (How to stay warm in winter, extra heaters, etc.)

GASOLINE AUXILLIARY HEATERS
---------------------------
  Automotive Heater Technology,   Inc. new and used auto gas heaters,
  Ark Mirvis                      German and American; remanufatured
  31 Byram Bay Road               and new Eberspacher and Webasto heaters;
  Hopatcong, NJ 07843             repair service; one-year guarantee.
  (201) 398-6363

  WEBASTO                               very expensive ($1400US),
  CANADA:                               available for gasoline or diesel,
    Webasto Thermosystems Ltd.          programmable timers, thermostats
    4450 Mainway                        available as options.
    Burlington, ONTARIO L7L 5Y5         models:
    (416) 335-4143                       HL18 (gas/dsl) 6,000 btu
    (416) 335-6958 FAX                                   0.053 gal/hr
                                         HL24 (dsl only) 8,000 btu
  USA:                                                   0.07 gal/hr
     Webasto Thermosystems, Inc.         HL32 (dsl only) 11,000 btu
     1598 East Lincoln Blvd.                             0.10 gal/hr
     Madison Heights, MI 48071
     (313) 545-8770
     (313) 545-8773 FAX

Thomas Johnson                       rsthj@aurora.alaska.edu
341 Brandt St Apt.1                  gasoline heater & parts
Fairbanks, Alaska 99701
(907) 456-1082
Espar                             suppliers of old gasoline heaters and
(800) 387-4800 USA                parts (Eberspacher); free tech and
(800) 668-5676 Canada             owners manual for old heaters.
             a few local suppliers:
Vermont:     PPD            802-644-6554
New York:    Cook Brothers 607-723-7481
New Jersey: Edison          908-985-0331
                            From: rvanness@neuron.uchc.edu (Ron Van Ness)

Suburban NT-12S furnace 12,000 BTU      heater (furnace) for the
Suburban Manufacturing Company          Eurovan/Winnebago camper
P.O. Box 399
Dayton, Tennessee 37321
(423) 775-2131

PROPANE CATALYTIC HEATERS
-------------------------
Thermal Systems Incorporated         U.S. Catalytic Corporation
2757 29th Street S.W.                870-K Napa Valley Corporate Way
Tumwater, WA 98502                   Napa, CA 94558
(206) 352-0539                       (707) 255-4181

vented catalytic heater, 6000 BTU, $279. 28"x16"x4".
David Garth <dgarth@cymbal.aix.calpoly.edu> has one in his 86 camper.

VENTED PROPANE HEATER:
The heater is a PROPEX COMPACT 1600 it measures a mere 14 inches long,
6inches wide and 4.5 inches deep. It fits beautifully underneath the
rear bench seat in a Westy and is a snap to install. The heater itself
costs around $500 and comes complete with all you need (other than the
copper pipe to link up with the propane bottle), ONE WORD OF WARNING
before I forget, make sure when you order the heater to ask for an 8mm
down to quarter inch adaptor! It seems that the standard European pipe
size to and from the propane tank is 8mm and I couldn t find it anywhere
in the US, (its all quarter inch only here it seems). The heater comes
complete with a thermostat (real snazzy) that sits on the wardrobe of a
Westy at around head height (supplied plenty of cable to go elsewhere if
you so desire), it is just like a household unit but smaller and in a
high tech black case. On the thermostat itself there is also a small
rocker type switch that switches the heater on/off manually, or switches
on the fan only for cooling or leaves the unit on controlled by the
thermostat. The heater also has a control box that sits under the seat
that monitors the vehicle battery condition as well as the actual burner
unit in the heater. The control box will switch off the heater when
either the flame goes out (or the battery becomes sufficiently
discharged) shutting off the propane supply and putting the heater in
standby mode! Output of the heater is about equivalent to a good fan
heater and is plenty warm enough to heat a Westy (even with the top up
in Alaska). The real beauty of the unit is it is incredibly miserly on
propane I wish the fridge was half as good. Dont waste your time with
extra propane bottles for the heater you will not need them, a better
investment is a twin battery conversion so you can leave the heater on
all the time when its really cold. The fan in the unit is quite
powerful and will circulate the heat around the van real well, I opted
for a second battery conversion and put all my camping gear directly to
it and it works out great for the heater.

FITTING THE HEATER:
As I said the heater is 14 inches long, 6 inches wide and four and a
half inches deep. If you look at it from the top on one end you have
the propane inlet connection (0.25 inche copper pipe - via 8mm adaptor)
and at the other end of the heater you have two large (2.75 inch) air
inlet and hot air outlets. On the bottom of the unit you have two
(1inch) exhaust inlet and outlet pipes. My heater is fitted so that
when viewed from above it is sitting length ways under the rear seat of
the Westy (with the hot air outlet to the center of the vehicle). The
heater comes with a length of (2.75inch) black plastic heater pipe and
two black plastic circular rotating grills that you can mount in the
wood under the rear seat.
The two exhaust outlets require you to drill through the floor of the
vehicle, the outlets are of sufficient length as to pass through both
the wooden base of the seat as well as the floor of the vehicle. Once
you have drilled the floor of the vehicle and placed the heater in the
seat well the heater exhausts will pertrude though the underside of the
vehicle at least an inch, this makes the job of sealing the holes and
connecting the flexible exhaust pipes a snap!   There are two exhaust
pipes to fit to the underside, one outlet and one inlet, and CAUTION is
advised here. Once you identify the EXHAUST OUTLET you must route it to
the outside of the vehicle (many do not!), there are plenty of places to
anchor it near the jacking points at the rear of the van. The air
intake is OK mounted anywhere away from the exhaust .

NOTE: When you order the unit see if you can get a little Mushroom cover
for the exhaust outlet, it saves the exhaust outlet getting full of snow
and mud etc.

PROPEX (UK) LTD                  Tel. 011-44 (1703) 528555
CAMPION HOUSE
LINCOLN ROAD
LEADENHAM
LINCOLN, LN5 OPE
ENGLAND
                               Chris P. Gibbs <cpgibbs@ptialaska.net>
                               will answer questions at (907) 225-5057
======================================================================
COOL!!! (How to stay cool in summer, fans, coolers, etc.)

Swamp Coolers
---------------------------
Allied Trailer Supply             4 models of Swamp Coolers. the C102
1050 Elcamino Ave                 fits between the seats of a bug, and
Sacramento, CA 95815              the T154 fits buses as well.
(916) 922-3487                    smitht@unb.ca (Tim Smith)
======================================================================
INSULATION - Noise Reduction

3M product number 08883, Rubberized Undercoating.
   available from automobile body shops and body shop suppliers.
   20 oz spray can (about five cans needed to do one bus). costs
   about $7 per can. sprayed on the large flat areas of metal skin
   from the interior (after removing the interior panels).

Dan Codella                 SF Bay Area Distributor for Soundcoat
CMG Premier (Mfg Rep)       (self-adhesive foam, used to deaden the
960 Saratoga Avenue         noises made by big sheet-metal enclosure
s,
San Jose, CA 95129          like buses. :)
Phone (408) 248 3890        standard 2' x 4-1/2' sheet, 3/4" thick
FAX   (408) 985 0832        costs about $25-30.
                            special 2-layer stuff for vehicles,
                            with emphasis on road-noise, is $50/sheet.
Soundcoat
Eastern Facility            Western Facility
1 Burt Drive                3002 Croddy Way
Deer Park                   Santa Ana, CA 92799-5990
Long Island, NY 11729-5701 (714) 979-0834
(516) 242 2200
======================================================================
CAMPER RENTALS
Germany ---------------------------------------------

Deutsche Reisemobil              rates are 2,740 DM for 20 days (if you
22850 Hamburg-Norderstedt        rent the mid-season). you pay fuel and
Segeberger Chaussee 3            first 1,000 DM of any accident that is
Fax: (49) 40-52-48-66-8          your fault.
Tel: (49) 40-52-01-84-71         pickup points are in:
                                 Hamburg, Berlin, Duesseldorf,
Frankfurt,
                                  Stuttgart and Munich.

Netherlands (Holland) -------------------------------
    Campanje                    Tel. (31)30 - 44 70 70
    P.O. Box 9332               Fax (31)30 - 42 09 81
    3506 GH Utrecht             run by mom & pop dutch couple. deal
    Netherlands                 mostly in late model Vanagons. all
                                paperwork is handled by them and it's
<fly into Amsterdam>            a very simple process.
                                dan.clay@ggcs.org (Dan Clay)

   Cars & Campers               Tel. (31)30 - 08 54 59
   Krugerstraat 6 K.v.K Utrecht Fax (31)30 - 93 71 63
   3531 AP Utrecht              Donna Turner, "Alias Smith & Williard"
   Netherlands                  leases vw campers (since 1972). will
                                also sell (for vacation/export).
                                fitted out camper van with sleeping
                                and cooking facilities (vanagon) costs
                                about 3500DFL or $2100.
<fly into Amsterdam>            <from LiMBO Newsletter, Mar/Apr 1996>

Canada ----------------------------------------------
Autobahn Leasing and Rentals, Inc.       part of Southgate Volkswagen
5220 Calgary Trail North                 rents Eurovan CV campers.
Edmonton, AB T6H 4J7
     (403) 434-8511
fax (403) 437-7602

United States ---------------------------------------

Roamin' Holiday               Westfalia camper rentals
P.O. Box 40182
Albuquerque, NM 87196
(800) 969-8040
(505) 869-8040

         $210   3-day minimum/limited mileage (330 free miles*)
         $490   7-day/limited mileage (770 free miles*)
         $595   7-day/unlimited mileage option (one-week minimum)
          $70   each additional day (110 free miles*).
            *   additional miles at .20 cents per mile
          CDR   (Collision Deductible Reduction) - $10/day
          VIP   (Vacation Interruption Protection) - $10/day

         All Westfalias are water-cooled with complete camper package.
         Clean, non-smoking vehicles.
         Other types of motorhomes may be available (ask for info).
         Included at no extra charge for use during trip:
            Campground directory, maps, tour books, miscellaneous travel
            guides and novels from our lending library, first aid kit,
            flashlight, fire extinquisher, and a few other small items.
         Housekeeping kit: blankets, towels, sheets, pots & pans,
            dishware, etc. at $35/person per trip.
         Free shuttle service to and from Albuquerque International
            Airport between our office, or to motel/hotel
            (a fair number of folks stay over a night in Albuquerque,
            and rather than camp stay at a hotel/motel)
         Free luggage storage, advice on sights to see and things to
            avoid.
         Major credit cards accepted.
         All rental prices, policies, and conditions subject to change
            without notice.   Early booking discounts.
         VW Camper sales for extended trips (with buy-back agreement
            if desired). call for details.

VAC Group                               Westfalia Rentals
American Safari Rent-A-Camper (? same place)
21042 Laguna Canyon rd. (hwy 133)
Laguna Beach CA 92651
(714) 497-0626
         Prices:
         $62/day for Standard
         $72/day for Luxury * (I have to laugh; and I quote:
               'Luxury vehicles are newer models equipped w/
                water-cooled engines')
         Three days min.; 100 miles/day free w/ 1,000 free miles max.
         per trip. $0.19/mile over free miles.
         Additional camping set (includes sleeping bags, sheets,
         pillows, cases, hand towels, bath towels, cook set, utensils,
         cutlery, plastes, cups, can opener, matches, & first aid kit)
         $50/trip.

Sorin Bejenaru                        Westfalia Rentals
103164.3373@compuserve.com            86-90 models
(818) 240-0499 Los Angles area
(415) 665-1558 San Francisco area
         No other info available

Adventurewerks                         Westfalia rentals in Seattle, WA,
Bellingham, WA                         Phoenix, AZ, and Salt Lake City,
1-800-RENT-VWS (800-736-8897)          UT.
http://www.nas.com/^adwerks/           for rates and info.
Classic Westfalias (Bay window buses from the 70's) ...
  Weekly with 1000 miles: $350.
  Weekly w/unlimited miles: $450.
91 Vanagon GL Westfalias ...
  Weekly with 1000 miles: $500.
  Weekly with 1750 miles: $625.
  Weekly w/unlimited miles: $725.
Daily and Monthly rates are also available, as well as airport pickup.
======================================================================
ENGINE SWAPS (say you want a little more horsepower? ...)

MSDS                           (Martin Schneider Designed Systems)
2643 Rosemead BL.              Porsche engine kits for vanagons/buses,
South El Monte, CA 91733
(818) 448-8726
Fax: (818) 448-0706

Kennedy Engineered Products    Porsche engine adapter kits
38830 17th St. East
Palmdale, CA 93550
(805) 272-1147

RaceKraft                      High-Performance waterboxer engines
3915 Illini St.                (for off-road racing)
Phoenix, AZ 85040              John Isaacs
(602) 437-2382
======================================================================
SEATS. want a more comfortable cushion for your caboose??

Vendors:
Isringhausen
    http://www.tracnet.com/morgan/
    2741 Skeena St
    Vancouver, British Columbia
    Canada V5M 3Y6
    Phon 604-433-7139
    Fax 604-433-8531
Pilote
Sportscraft
Recaro
    Keiper Recaro GmbH & Co.
    Buechelstr. 54-58
    D-????? Remscheid
    Germany
    Management:
    Dr. Peter Paul Moll (Chief executive)
    SIC Codes:
    371   Motor Vehicles and Equipment

Reseller(?):
Flofit
    127 Business Center Drive #B
    Corona, CA 91720
    1-800-FLO-FITS
    Mr FLofit@aol.com, http://www.flofit.com
    Aftermarket seats. Note that FloFit changed ownership in 1995,
    and claim to have improved their quality, using the same mfging
    processes as Recaro at 1/3 the price. Seats carry a 30 day no faul   t
    return policy and a full TWO YEAR WARRANTY.
    I have no feedback from the web about these reengineered seats.
    (This is found on a FAQ list somewhere)

Redealers:
Reisemobile
  Reisemobile Lyding GmbH
  Westerweide 41
  D-????? Witten-Herbede
Reisemobil
  Reisemobil- und Caravanausstatter GmbH
  Josef-Baumann-Strasse 23
  D-????? Bochum-Gerthe
Berger
  Fritz Berger GmbH
  Regerstrasse 2
  Postfach 11 60
  D-????? Neumarkt / Opf.
Reimo
  Reimo GmbH
  Boschring 10
  D-????? Engelsbach
Westfalia
  Westfalia - Werke
  Franz Knoebel + Soehne KG
  Am Sandberg 45
  Postfach 26 40
  D-????? Rheda - Wiedenbr=FCck
                 <zeidler@ntcntg02du.ntc.nokia.com (Zeidler Helmut)>
======================================================================
OXYGEN SENSORS

1-wire Oxygen sensor replacement:
<from jwalker@ua1vm.ua.edu (Joel Walker)>
try your local auto parts dealer for a 'universal 1-wire'. it costs
about $40, but does not have any connectors on the wire. you'll have
to splice it to your original connector.

3-Wire Oxygen sensor replacements:
----------------------------------
<from macklow@sybase.com (Jim Macklow)>
Ford Parts Dept. oxygen sensor replacement
On the receipt: 0258-003-913 3-wire Oxy sensor $65.19
On the box were the numbers: 610328 021 13913. 13913 were also in big
numbers on the end of the box. This oxy sensor is for Ford/Mercury
cars, and does not have the correct plug, so you have to use the
connector from your old sensor.
======================================================================
HEAD GASKETS - Wassboxer 1983-1991 Vanagons

Hints for those D-I-Yers: get the whole Head gasket set, my FLAPS carry
"Victor Reinz" P/N# 025 198 012 B
this came with everything for one Head on either a 1.9 or 2.1 liter
engines,
including the VW OEM sealer for the head and the yellow OEM type lock-
tight
sealer for the Head cap nuts... even has the copper o-ring for the
coolant
drain plugs... Very complete! Jon Hathaway <JonR40@AOL.COM>
======================================================================
EXHAUST PARTS

Autocaravan sell stainless exhausts for all VWs. A silencer and tailpipe
for a
2-litre motor cost about 150 pounds. I don't know about the other bits.
They
have agents all over the place but the address of the main office is:
Autocavan                      Stainless steel exhausts for all VWs.
103 Lower Weybourne Lane       example:
Badshot Lea                    silencer & tailpipe for 2.0 liter bus
Farnham                        costs about 150 pounds.
Surrey
England                        telephone: 0252 333891
======================================================================
TRANSMISSION STUFF
Hard shifting? Try changing the transmission oil.
 BG Synchroshift    from BG Products
                          Wichita, KS
======================================================================
BRAS for Buses

Your Mama's Bra Company          74301.2203@Compuserve.com
(206) 783-1779                   Custom Bras for 1950-67 Type IIs

VW Dealer                        custom bras for 1980-1991 Vanagons.
                                 Eurovans? about $90.

Rocky Mountain Motorworks        1973-79 Buses - about $80
(800) 258-1996                   1969-72 Buses - about $80

West Coast Metric                 Covercraft bras for most years
(800) 247-3202                    except Eurovans.
======================================================================
FLOOR MATS
<From: "Norman Leong" (norman_leong@engtwomac.synoptics.com)>
  Someone last week asked about floormats, so here's my contribution
  to the search:
      Lloyd Design Group      (818) 768-6001
      8435 Telfair Ave.
      Sun Valley, CA 91352

  For the Vanagons they make a 1,2, or 3 piece floormat set
  (I hear the 1 piece is the one to get) for the front. Depending
  on whether you have the forward facing bench or the rear facing
  captains, there is a rear passenger floormat set that will fit.
  Lastly, they also make a mat to cover the rear cargo area.

  Now for the bad news: They (Lloyd) only sell to VW dealers,
  repair shops, and independent parts/service dealers, so you may
  have to search around for these mats (or samples to look at).
======================================================================
** SILVER SOCKET ** if you have a strange-looking silver socket on your
                    bus/vanagon dash, it is a German accessory socket
                    (used pretty much as we use the cigarette lighter
                    socket). and here's some folks with other stuff
                    for it.
The Trim Shop                     (800) 966-7791
4112 North 25th Street            (602) 955-7791
Phoenix, AZ 85016                 (602) 381-0933 fax

    12 Volt Dash Panel Accessories
    Does your car have this jack?
    We are often asked about this part...what is it for? Do you
    have anything that plugs into it? Well, now you are in luck! The
    Trim Shop has a complete line of accessories that plug into the
    original (European-type) 12 volt accessory jack:
   *Trouble Lamp - a drop light with a cord. Enough to change a tire
       or check your engine. Also comes with universal plug that will
       work with any cigarette lighter plug. Intro Price: $35
   *Reading Lamp - For that extra light you sometimes need for a map,
       or just to find stuff in the front seat. $22
   *Plug Socket - If your car didn't have this connector, or you want
       to add an extra in the engine or luggage compartment. $17.50
   *Angle Plug - This plug will fit flat against your dash. Use with
       any 12 volt accessory such as a tire pump, cell phone, or
       spot light. $8
   *Straight Plug - Same as Angle Plug, except not with angle. $8
   *Universal Plug - This connector will fit the dash socket and it
       will also fit into a standard cigarette lighter socket $12
======================================================================
SPEEDOMETER - Trip Odometer/Odometer quit working.
--------------------------------------------
usually (?) caused by repeated resetting of the trip odometer while
the vehicle is in motion (even if it is just rolling). most places
want to replace the entire speedometer head or repair the whole thing
for about $100-250. if you want to try to fix it yourself, check this
place:

Pacific Parts and Instruments    VDO trip odometer gear replacements
North Hollywood, CA              for $2.00.
(818) 761-5139.                  also H-4 reflectors, bulbs,
                                 VDO, Cibie, Hella, etc. products

Overseas Speedometer               Rick Borth
100 Wallis Drive
Austin, TX 78746
(800) 444-0292                     overseas@speedometer.com
(512) 239-8200                     www.speedometer.com
(512) 306-0276
======================================================================
TIRES         check out   http://www.tirerack.com
--------------------------------------------
Microbuses, 1963-1967 (from Bentley book)
  3/4-Ton Payload
    4-1/2 K x 15 Rims
      6.40-15 Tires, 4 ply rating
  1-Ton Payload (including Firetruck)
    5 JK x 14 Rims
      7.00-14 Tubeless Tires, 6 ply rating
--------------------------------------------
(All Models, Buses and Vanagons, 1968-1991)
                         REGULAR TIRES
                                      Plies/Load Range/
                                      Max PSI/
 Tire                    Size         Max Weight    Comments
 ---------------------- ---------- ------------ ----------------------
BF Goodrich
  All-Terrain TA LT      27x8.50 14 5/C/50/1515     camper: loves them;
  Triguard Sidewall      (3+2 tread, 3 sidewall)    stiff, somewhat
noisey;
    radial   (also known as "Baja Commanders")      good handling; higher
                              Baja Champions?       ground clearance

Bridgestone
  RD-603 LT              185R14ST D 6/D/65/1850     Nice and stable;
                         (marked "8 ply")           Too early to know
                         (2+2 tread, 2 sidewall)    wearing qualities.
                                                    beautiful handling,
                                                    no wander.
Dunlop
  SP LT5 Tubeless        185R15       6/C/??/????   ???
  LT5                    185/75R14    ?/D/55/????   good handling

Goodyear Aquatread       P205/70R14   4/*/44/????   *Standard Load
                                                    Treadwear 340
                                                    Traction A / Temp B
                                                    Great hi/lo speed
                                                    handling esp when wet
Goodyear Interceptor     P215/70R14   4/*/44/????

Kelly
  Safari All-Terrain     850x27R14    ?/?/??/????   ???

Michelin
  XA4 M+S                215/70/14    ?/?/35/????
  XCH4 LT                195/75R14    6/C/50/1453   good handling
                                                    nice feel
  XZX Reinforced         185/70SR14   6/?/40/1540   Good (imho)
  MXL Reinforced         205/70R14    6/B/40/????   1 = Good
                                                    1 = Horrid (squirrely
  MXT Reinforced         205/70R14    7/?/50/1709   1=good grip,stable
Sears
  Trailhandler A-T       LT195-75R14 6/C/50/????    1 = horrid high speed
                                                    1 = good all round
  Trailhandler APT       195/75R14    6/C/50/????   Good+ (so far)
                                                      40k warranty

Summit
  Trail Climbers LT      205/75R14    ?/C/65/????    good traction, good
                                                     stability
                                                     good cornering.

Uniroyal
  Laredo                 195/75R14    6/C/50/????   open tread all-season
                                                    OK (lowish) noise
                                                    Handling ??, only 1
                                                    mounted, doesn't
wallow;
                                                    full set: quiet, good
                                                    handling, cheap price.
Yokohoma
  Radial 371 A-II        ?            6/?/??/????   long wearing
  Y370LT                 195/75R14    ?/D/53/1700   quiet, smooth, tough,
                                                    excellent
wear/handling
------------------------------------------------------------------------
                         SNOW TIRES
                                     Plies/Load Range/
                                     Max PSI/
 Tire                    Size        Max Weight    Comments
 ---------------------- ---------- ------------ ----------------------
Pirelli
  Winter190              195/70R14   4/?/??/????   stiff, don't squirm

Nokia
  Hakkapeliitta 10 M+S   195/70R14    5/B/44/1356  tires have a rotation
                                                   arrow, so they must
                                                   be mounted correctly
------------------------------------------------------------------------
this is all the owners manual/bentley book specifies for vanagons:
  185 R 14 C
  7.00-14 8 PR
  185 SR 14 Reinforced
  205/70 R 14
------------------------------------------------------------------------
For tires using the P-metric designation (e.g., P245/50ZR16)

Format:      [Code][Width]/[Aspect][Speed][Construction][Size]

Code:
   P   = Passenger             LT = Light truck
   T   = Temporary             LTP = Light truck, personal use
Width:
   Width at widest point, sidewall to sidewall, in millimeters
Aspect: the Aspect Ratio, ratio of tire sidewall height to tread width.
   Tire height in mm, measured tread to bead, divided by width above,
   multiplied by one hundred.
Speed: Speed Ratings, the maximum speed the tire can maintain
   at its maximum load rating.
     Q - 100 mph                  H - 130 mph
     R - 106 mph                  V - 149 mph
     S - 112 mph                  W - 168 mph
     T - 118 mph                  Z - more than 168 mph
     U - 124 mph
Construction:
     R - Radial ply
     B - Bias belted
     D - Diagonal bias
Size:
     The diameter of the wheel the tire is designed to be mounted on,
     in inches.

Other information:
  Maximum Air Pressure - This is the max pressure the tire is designed
                         to hold (note this is more than the recommended
                         inflation pressure)
  Maximum Load         - Weight the tire can support
  Load Index           - A code that indicates the maximum weight the
                         tire can carry at its speed indicated by its
                         speed rating
  Construction         - Tells the number and type of plies used in the
                         construction of the tread and sidewall
  DOT Serial Number    - Identifies the plant, manufacturer, and date of
                         production
  Tread Wear Index     - A rating of the tire's resistance to wear.
                         100 is the reference. A 250 rating indicates
                         2.5 times the wear resistance of the reference
                         tire. This number cannot be accurately
                         translated to mileage.
  Traction Index       - A rating of the tire's ability to stop on wet
                         pavement. There are three grades, A, B, and C,
                         with A being the best. This index does not
                         reflect the tire's traction performance on dry,
                         snowy, or icy pavement.
  Temperature Index    - A rating of the tire's ability to dissipate
                          and resist heat. There are three grades, A, B,
                          and C, with A being the best.
      Bren Smith <bren@ccnet.com>
========================================================================
Solar Equipment Suppliers

Alternative Solar Products       Backwoods Solar
27420 Jefferson Avenue,          8530 Rapid Lightning Creek Road
  Suite 104B                     Sandpoint, ID 83864
Temecula, CA 952590-26668        (208) 263-4290
(800) 229-SOLAR (229-7652)

Camping World                    Photocomm, Inc.
Three Springs Road               930 Idaho Maryland Road, D3
Bowling Green, KY 42102          Grass Valley, CA 95945
(800) 626-5944                   (800) 544-6466

Real Goods                       RV Solar Electric
966 Mazzoni Street               14415 N. 73rd Street
Ukiah, CA 95482-3471             Scottsdale, AZ 85260
(800) 762-7325                   (800) 999-8520

Siemens Solar Industries         Solar Electric Specialties
4650 Adohr Lane                  P.O. Box 537
Camarillo, CA 93010              Willits, CA 95490
(800) 233-1106                   (800) 344-2003

Star Power Energy Systems        Sunlight Energy Corporation
28121 Front Street               4411 W. Echo Lane
Temecula, CA 92590               Glendale, AZ 85302
(909) 699-1855                   (800) 338-1781

United Solar Systems
1100 W. Maple Road
Troy, MI 48084
(313) 362-4170

Solar Electric   1-800-842-5678
======================================================================
DUAL/AUX BATTERY Installation     Electrical
42

Wrangler Power Products           <derekdrew@aol.com>
P O Box 12109                     really good catalog, information for
Prescott, AZ 86304                this project.
(800) 962-2616
(602) 717-1771
======================================================================
(All Models, Buses and Vanagons, 1968-1991)
SPARK PLUGS:
   Air-cooled engine, codes B, AE (1968-1971)
                    Bentley Book            FLAPS
        Beru        145/14
     Bosch      W145T1
     Champion   L88A
     NGK                                 B5HS
                                         BR5HS (resistor)
Air-cooled engine, codes CB, CD, AW (1972-1974)
                 Bentley Book            FLAPS
     Beru        145/14/3
     Bosch       W145T2
     Champion    N88
     NGK                                 B5ES
                                         BR5ES (resistor)
Air-cooled engine, codes ED, GD, GE (1975-1979)
                 Bentley Book            FLAPS
     Beru        145/14/3L
     Bosch       W145M2                  W8CC
                 W8CO                    W7DTC <3-pronged>
     Champion    N288                    N11YC
                 N5C <replaced N288>
     NGK                                 B5ES
                                         BR5ES (resistor)

Air-cooled engine, code CV (1980-1983, California models included)
                 Bentley Book           FLAPS
     Autolite                           394 or 404
     Beru        145/14/3L
     Bosch       W145M2                 W8CC
                 W8CO                   W7DTC <3-pronged>
     Champion    N288                   N11YC
                 N5C <replaced N288>
     NGK                                BR5ES
                                        BP6ET <3-pronged>

Water-cooled engine, code DH (1983-1985 Digijet models)
                 Bentley Book            FLAPS
     Autolite                            403
     Beru        14L-7C
     Bosch       W7CO                    W7CCO
                                         W7DTC <3-pronged>
     Champion    N288                    N11YC
                 N5C <replaced N288>
     NGK                                 BR6ES
                                         BP6ET <3-pronged>

Water-cooled engine, code MV (1986-1991 Digifant models)
                 Bentley Book            FLAPS
     Autolite                            403
     Beru        14L-7CU
                 14L-7C
     Bosch       W7CCO                   W7CCO
                                         W7DTC <3-pronged>
     Champion    N288                    N11YC
                 N5C <replaced N288>
     NGK                                 BR6ES
                                         BP6ET <3-pronged>
GLOW PLUGS:
   Water-cooled engine, code CS (1982-1983 Diesel models) **Glow Plugs**
                    Bentley Book            FLAPS
        AC                                  31G
        Autolite                            1104
        Bosch                               0250-201-021
                                            0250-201-032
        Champion                            CH69
        NGK                                 Y901R
======================================================================
REKEYING VW DOOR LOCKS
<William Warburton, w.warburton@edinburgh.ac.uk>    2 May 1994

Each lock has a cylinder with eight sprung brass inserts. If the
correct key is inserted they are moved into the cylinder so that the
edges are flush and the cylinder can then be rotated, unlocking the
door. To set up the lock you will need a collection of these inserts
so that you can match them up against the key you want to use. Get a
few locks from a scrapyard by removing the whole handle/catch & take
them apart at home to get the inserts and to get a handle on how they
come to bits.

 The front door handles can be removed by undoing a pair of allen bolts
which are accessible after removing the interior door trim. The lock
cylinder has a tab at the end which performs the locking and can be
removed by undoing a philips screw. To remove the cylinder undo the very
small grub screw (which protrudes (inside) into a track in the cylinder,
limiting the movement of the cylinder). this screw is at the inboard end
of the cylinder (and may have fallen out!). When you put the tab back
on the cylinder remember which way round it goes (mine point forward).

 The back hatch catch is held by a single phillips screw at the bottom
(again, under the trim). It has a similar grub screw to locate the lock
cylinder.

 The sliding door mechanism varies with year, on mine ('71) the lock
cylinder is in the handle and the whole thing comes apart be removing
the philips screw in the middle of the inside handle (with grub screw
retaining the cylinder) later models have a seperate lock below the
handle which works in the same manner as the other locks. I can't
remember how you get it out but I think it is quite clear once the
trim is off.

 Once you have dismantled a lock & have the cylinder in front of you
you can slide a key in & see the way that the brass inserts move (four
from each side). To match a key you find an insert which has the slot
in the correct place for the key you want to use and place it in the
appropriate slot. If it is too deep (or shallow) then compare it to
your spare inserts until you find one that looks right & try it instead.
If you are short a couple of pieces then you can miss out an insert
(which means that the location is wildcarded, any key will fit it so it
is less secure). In the extreme you could have a cylinder with no
inserts & open it with a coin. You may need to replace some of the
springs (or stretch them slightly) to get the inserts to move properly.

 The cylinders are *NOT* all the same! If you need to replace any of
the cylinders you'll need to be a bit picky about where the replacement
comes from (ie you can't replace a door lock cylinder with a tailgate
cylinder).

 I didn't touch my ignition lock, I used it as the master & matched all
the other locks to it. If you have an odd ignition key but everything
else matches, what a Bummer! I don't know anything about changing the
ignition switch :-(
======================================================================
ELECTRICAL POWER CONSUMPTION (how much does it take to run my ... )
Consumer                     Average Watts Consumed
----------------------------------------------------------------------
  Continuous Usage               B1              B2             B3
    Ignition                     20W             20W            40W
    Electric Fuel Pump           50-70W          -              -
    Electronic Fuel Injection    70-100W         -              -
  Prolonged Usage
    Car Radio (not custom)       10-15W          10-15W         10W
    Instrument Panel Lamps       2W each         2W each        -
    License-plate Lamp(s)        10W each        10W each       10W
    Tail Lamps                   5W each         5W each        -
    License-Plate & Tail Lamps   -               -              25W
    Side Marker Lamps            4W each         4W each        7W
    Parking Lamp                 3-5W each       3-5W each      -
    Headlights, lower beam       55W each        55W each       90W
    Headlights, upper beam       60W each        60W each       -
    Vehicle heater               20-60W          20-60W         50W
  Brief Usage
    Turn-Signal Lamps            21W each        21W each       6W
    Stop Lamps                   18-21W each     18W each       11W
    Interior Lamps               5W              5W each        5W
    Power Windows                150W            -              -
    Electric Radiator Fan        200W            -              25W
    Blower Fan Heat/Cool         80W             80W            -
    Heated Rear Window           120W            120W           34W
    Rear Window Wiper            30-65W          -              -
    Horns and Fanfares           25-40W each     25-40W each    -
    Electric Antenna             60W             -              -
    Fog Lamps                    35-55W each     35W each       20W
    Fog Warning Lamp (rear)      -               35W            2W
    Backup Lamp                  21-25W          -              -
    Windshield Wipers            60-90W          90W            5W
    Starter Motor for            800-3000W       800-3000W      -
      Passenger cars
    Wash-Wipe system for         60W             -              -
      Headlamps
    Cigarette Lighter            100W            100W           -
    Auxiliary Driving Lamps      55W each        -              -
    Supplementary Brake Lights   21W each        -              -
    Glow Plugs for Starting      100W each       100W each      -
      (for Diesel cars only)
    --------------------------
sources:
B1 - Automotive Electric/Electronic Systems
     Robert Bosch GmbH, 1988
     available from Robert Bentley Publishers

B2 - Automotive Handbook (1st English Edition)
     Robert Bosch GmbH, 1976
     available from ?? (used to be from Classic Motorbooks)

B3 - Automotive Handbook (3st English Edition)
     Robert Bosch GmbH, 1993
     available from Robert Bentley Publishers
=====================================================================
OIL NOTES

Summary and Data Synthetic Oils
===============================

Note from editor of this article:
---------------------------------
I collected several articles on synthetic oil which seem to contain
more fact than opinions.
I went through the trouble to verify some of these facts, and also
added the data for the new Castrol Syntec.

The conclusion is that synthetic engine oils are indeed better than
regular oils, though you may not use your car in such a way to get
full benefit of the oil.
Even a good quality mineral oil changed at regular intervals (around
3000 miles or 5000 km seems to be the norm) for average use will allow
most car engines to last well beyond other components' useful lives.

The first article is an excellent detailed technical description on oils,
followed by a couple additional notes derived from another posting.
Jan Vandenbrande jan@ug.eds.com
-----------------------------------------------------------------------
From: behanna@syl.nj.nec.com (Chris BeHanna)
Subject: REPOST: Comprehensive Oil Article (Was: Re: Synthetic oils:
         better than, say, Castrol GTX?
Date: Sat, 13 Feb 93 06:40:32 GMT

dylan@cs.washington.edu (Dylan McNamee) writes:
>Addressing the original question, which is better, Castrol GTX changed
>every 3,000 miles, or a synthetic oil changed at 3,000 or 5,000, or
>7,000? When it comes down to it, the extra cost (about $7/4 quarts
>vs $16/4 quarts) would be worth it, if there was a difference.

 If you're operating under *severe* conditions, e.g., racing, then
it might be worth it. All that I have heard from people who have torn
down motors beyond 80K is that if you change the oil and filter every 3K,
then the crosshatch from the original factory cylinder honing will still
be visible in the cylinder bores. Sounds like dead dinosaurs do the job
just fine.
>I must have missed the "conclusive" report posted earlier, so maybe it's
>time for a repost, or at least a followup discussion.

 It is included at the end of this article.

>One more question; has anyone tried Kendall Oils? My father swears by
>them, claiming the other brands spend their money (and hence your cost)
>on advertising, whereas Kendall oil is just higher quality.

 From what I understand, Castrol uses the best additive package
of all dead dinosaur oils, so that's what I use. Kendall is commonly
used by dealership service departments, which I don't trust to do
anything
except maximize their profit, so I don't respect their choice of oil.
That, of course, is nothing but my own personal bias and should be
taken or discarded as such.

----------------------------------------------------------------------
Some additional notes
=====================
The following notes are derived from a posting by
mvs@mink.att.com (michael.a.van stolk).

SWITCH OVER:
============
By the way when you add synthetics to an "old" engine, it will spend the
1st 5-15K removing the old gunk. This is why YOU MUST change the oil
filter regularly at first, it gunks up with your engine dirt. (80K miles
on a car, change oil filter at 83K, 86k, 90K, etc...). Also your engine
may start dripping on the floor. Don't blame the synthetic.
It will do this because the wax is being removed from the inside of
the engine and the seals are dry from not having been exposed to oil
to keep them fresh for a long time. As the new oil reaches the gaskets
and seals, they will expand to fill the cracks.

COST:
=====
It is cheaper than regular oil. I used to change my car oil every
2000 miles incl filter (5*$1.25 + $3.00 = 9.25 every 2000 miles.
Now I change it every 6000 miles (5*$3.25(kmart price) + $3.00) = 19.25
for 6000 miles. 19.25 for synthetic for 6Kmiles versus $27.50 regular.
You may not like my numbers, but the oil costs are K-mart retail.
Please use a QUALITY 2-STAGE filter which will bypass the oil should it
gunk up in the future(shame on you).

[NOTE: Castrol recommends retaining the original manufacturers
interval, even with synthetic oils. jhv]

OIL PRESSURE:
=============
Your oil presure may drop once you add it. This is ok since oil pressure
measures how much oil IS NOT GETTING TO YOUR ENGINE PARTS. What you want
is the oil to flow between the mating surfaces and lubricate properly.
A typical drop in 5-10lbs is ok with no negative effects.
(This one will take a while to accept, I know)

[NOTE: That may be part of the cause, personally I contribute it to the
lower viscosity or better pourability of synthetic oils.   jhv]
----------------------------------------------------------------------
Subject: Re: [W] G60 30k service Qs

christos@wucs1.wustl.edu (Christos Papadopoulos) writes:
>jtong73@ursa.calvin.edu (Peter Tong) writes:
>>I just want to second what Jan says about 5w50 syntech. It definitely
is
>>the best oil I have run. I have had it in my 2.0 for over 2500 miles
and
>>it is still not dark but looks just like how it looked when I poured
>>it in - with the exception that it is a slight bit browner.
>>There has been no consumption at all on my car either - mileage has
>>been good, and I bet part of it has been due to this oil.
>
>     Ok, Peter (and Jan, and anyone else using Syntec) can you be a
little
>more specific on why you liked the Syntec so much? Any opinions are
>welcome, subjective or otherwise.

It's probably more than subjective because it was quite noticable in my
G60: When you start in the morning with a cold engine, the engine
"feels" warmed up, less "sluggish" when you accelerate.
In fact, there is little difference between a warm or a cold engine
in the way it responds, except which can be contributed to a cold fuel
system (5th inj, air cold ==> inefficient air fuel mix/freezing).

When warm, the car feels peppier as well, easier to get up to speed.

Some have reported that the car slows down less when you take your
foot off the gas. I did not notice anything like that though.

>I mean the fact that it doesn't get black would also be a minus (less
>effective detergent package), and little or no oil consumption could
>mean that it's too thick to pass through valves and rings (thus less
>lubrication?)

It will turn rather dark after a while, but it seems to take longer.
Also the reduced consumption may have been purely coincidental with
my engine finally being worn in after 30k miles....
However, others have reported similar effects with (other) synthetics
in older engines.

I am not sure what all this means, less break down, better sealing for
the rings, less detergents? And I don't think this stuff is too thick,
it's about as fluid as water (vs thick maple sirup for regular oils),
which did make me a bit worried. I am most worried about the G60
bearing... the G60 spins really fast and it uses engine oil pressure
for lubrication. Whether it is really protecting the engine better,
naturally I cannot tell you, I have not done an analysis of the oil.
However, my friend in Europe who races his very expensive 944 Turbo "S"
only uses Castrol Syntec (called "RS" over there), same as the other
members of his Porsche club. So I figured, it can't be too bad.
With Synthetics, I almost feel comfortable changing the oil at the
recommended interval of 7500 miles (which is what Castrol themselves
recommended for "normal" duty!)
---------------------------------------------------------------------

From: cac@mtmis1.mis.semi.harris.com (Clint Chamberlin)
Subject: Re: Make Best of Synthetic Oil?
Date: Sat, 18 Sep 1993 13:27:09 GMT

JIE YUAN, CHEMISTRY, U. CINCINNATI (yuanj@ucbeh.san.uc.edu) wrote:
: Just some thoughts about the synthetic oil:
: Almost all the products in the marcket are possibly silicone type,
: very resistant to oxidation, and would last very long. How do one
: filter out the junk in the oil circulation system to take full
: advantage of the synthetic oil? Synthetic oil is very expensive.
: It does not make sense to change it often. But the engine will
: generate some sediments no matter what oil is used. Too much of the
: junk will degrade the lubricating function of the oil.
: Redesign the lubrication system?
: Can't all the cars, at least all the newly designed cars, utilize
: synthetic oil?   It must save a lot of oil and do tne environment a
: lot of good!

You are right on all counts. Try AMSOIL spin on filters that remove 1
micron particles as opposed to std FRAM and AC that remove 25 micron.
AMSOIL also has a bypass filter that essentially elminates the need to
change oil. Many truckers never change their oil with this. It costs
around $109 retail(you can get it for $89 as a dealer. Call
715-393-7101 for a dealer near you or more info.
======================================================================
OIL ...        by Ed Hackett            The Desert Research Institute
               edh@wheeler.wrc.unr.edu Reno, NV (702) 673-7380

First, I will answer a couple of questions asked by another. Yes,
it is OK to mix mineral and syntetic oils.   One of the early
synthetics used was a Polyalkylene Glycol.   This was totally
incompatable and would gel when mixed. This has not been used for
years for automotive lubrication. All common syntetics used for
engine lubrication now days are a Polyalphaolefin (Mobil 1) or a
Dibasic Organic Ester type (AMSOIL).   These are fully compatable
with conventional oils. In fact Golden Spectro and AGIP Sint 2000
are mixtures of mineral and synthetic oils.   It is always best to
mix oils with the same rating (SG). This insures that the
additive packages are compatable and will maintain their
effectiveness.

All engine oils use an organic Zinc compound as an extreme
pressure/anti wear additive. Spectro adds more to their Motorcycle
oil than to the car oil because Zinc is a poison to catalytic
converters. You will also see that some "car" oil contains more
than their motorcycle oil.   The difference in Zinc content between
.11% and .16% is insignificant to the converter. The little data I
saw on the oils packaged by the motorcycle manufacturers indicated
that they were no better than the top automotive oils. While most
were good, they didn't offer anything the cheaper oils do. (They
are in reality just repackaged and in some cases slightly
reformulated top grade auto oils).

The following is a slightly modified repost of my original article.
I have added a few bits that address some FAQs. (long)
____________________________________________________________________

Choosing the best motor oil is a topic that comes up frequently
in discussions between motoheads, whether they are talking about
motorcycles or cars. The following article is intended to help
you make a choice based on more than the advertizing hype.

Oil companies provide data on their oils most often refered to
as "typical inspection data". This is an average of the actual
physical and a few common chemical properties of their oils. This
information is available to the public through their
distributors or by writing or calling the company directly. I
have compiled a list of the most popular, premium oils so that a ready
comparison can be made. If your favorite oil is not on the list
get the data from the distributor and use what I have as a data
base.

This article is going to look at six of the most important
properties of a motor oil readily availiable to the public: viscosity,
viscosity index (VI), flash point, pour point, % sulfated ash,
and % zinc.

Viscosity is the measure of how thick an oil is. This is
the most important property for an engine. An oil with too
low a viscosity can shear and loose film strength at high
temperatures. An oil with too high a viscosity may not pump to
the proper parts at low temperatures and the film may tear at
high rpm.

The weights given on oils are arbitrary numbers assigned by the
S.A.E. (Society of Automotive Engineers). These numbers correspond
to "real" viscosity, as measured by several accepted techniques.
These measurements are taken at specific temperatures. Oils that
fall into a certain range are designated 5, 10, 20, 30, 40, 50 by
the S.A.E. The W means the oil meets specifications for viscosity
at 0 F and is therefore suitable for Winter use.

The following chart shows the relationship of "real" viscosity to
their S.A.E. assigned numbers. The relationship of gear oils to
engine oils is also shown.

_______________________________________________________________
|                                                             |
|      SAE Gear Viscosity Number                              |
| ________________________________________________________    |
| |75W |80W |85W|      90        |        140             |   |
| |____|_____|___|______________|________________________|    |
|                                                             |
|     SAE Crank Case Viscosity Number                         |
| ____________________________                                |
| |10| 20 | 30 | 40 | 50 |                                    |
| |__|_____|____|_____|______|                                |
______________________________________________________________
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
                 viscosity cSt @ 100 degrees C


Multi viscosity oils work like this: Polymers are added to a light
base(5W, 10W, 20W), which prevent the oil from thinning as much as
it warms up. At cold temperatures the polymers are coiled up and
allow the oil to flow as their low numbers indicate. As the oil
warms up the polymers begin to unwind into long chains that prevent
the oil from thinning as much as it normally would. The result is
that at 100 degrees C the oil has thinned only as much as the higher
viscosity number indicates.
Another way of looking at multi-vis oils is to think of a 20W-50 as
a 20 weight oil that will not thin more than a 50 weight would when hot.

Multi viscosity oils are one of the great
improvements in oils, but they should be chosen wisely. Always
use a multi grade with the narrowest span of viscosity that is
appropriate for the temperatures you are going to encounter.
The polymers can shear and burn forming deposits that can
cause ring sticking and other problems. 10W-40 and 5W-30 require a lot
of polymers(synthetics excluded) to achieve that range. This has
caused problems in diesel engines, but fewer polymers are better
for all engines. The wide viscosity range oils, in general, are
more prone to viscosity and thermal breakdown due to the high
polymer content.
Very few manufactures recommend 10W-40 any more, and some
threaten to void warranties if it is used. It was not included
in this article for that reason. 20W-50 is the same 30 point
spread, but because it starts with a heavier base it requires
less viscosity index improvers (polymers) to do the job. AMSOIL
can formulate their 10W-30 and 15W-40 with no viscosity index
improvers but uses some in the 10W-40 and 5W-30. Mobil 1 uses no
viscosity improvers in their 5W-30, and I assume the new 10W-30.
Follow your manufacturer's recommendations as to which weights are
appropriate for your vehicle.

Viscosity Index is an empirical number indicating the rate of
change in viscosity of an oil within a given temperature range.
Higher numbers indicate a low change, lower numbers indicate a
relatively large change. The higher the number the better. This
is one major property of an oil that keeps your bearings happy.
These numbers can only be compared within a viscosity range. It is
not an indication of how well the oil resists thermal breakdown.
Flash point is the temperature at which an oil gives off vapors
that can be ignited with a flame held over the oil. The lower
the flash point the greater tendancy for the oil to suffer
vaporization loss at high temperatures and to burn off on hot
cylinder walls and pistons.
The flash point can be an indicator of the quality
of the base stock used. The higher the flash point the better.
400 F is the minimum to prevent possible high consumption.
Flash point is in degrees F.

Pour point is 5 degrees F above the point at which a chilled oil
shows no movement at the surface for 5 seconds when inclined.
This measurement is especially important for oils used in the
winter. A borderline pumping temperature is given by some
manufacturers. This is the temperature at which the oil will
pump and maintain adequate oil pressure. This was not given by
a lot of the manufacturers, but seems to be about 20 degrees F above
the pour point. The lower the pour point the better. Pour point
is in degrees F.

% sulfated ash is how much solid material is left when the oil
burns. A high ash content will tend to form more sludge and
deposits in the engine. Low ash content also seems to promote
long valve life. Look for oils with a low ash content.

% zinc is the amount of zinc used as an extreme pressure, anti-
wear additive. The zinc is only used when there is actual
metal to metal contact in the engine. Hopefully the oil will do
its job and this will rarely occur, but if it does, the zinc
compounds react with the metal to prevent scuffing and wear. A
level of .11% is enough to protect an automobile engine for the
extended oil drain interval, under normal use.
Those of you with high reving, air cooled
motorcycles or turbo charged cars or bikes might want to look
at the oils with the higher zinc content. More doesn't give you
better protection, it gives you longer protection if the rate of
metal to metal contact is abnormally high. High zinc content
can lead to deposit formation and plug fouling.

The Data:
Listed alphabetically     --- indicates the data was not avaliable

Brand                     VI   Flash    Pour    %ash   %zinc

20W-50
AMSOIL                   136    482      -38     <.5    ---
Castrol GTX              122    440      -15     .85    .12
Exxon High Performance   119    419      -13     .70    .11
Havoline Formula 3       125    465      -30     1.0    ---
Kendall GT-1             129    390      -25     1.0    .16
Pennzoil GT Perf.        120    460      -10     .9     ---
Quaker State Dlx.        155    430      -25     .9     ---
Shell Truck Guard        130    450      -15     1.0    .15
Spectro Golden 4         174    440      -35     ---    .15
Spectro Golden M.G.      174    440   -35   ---   .13
Unocal                   121    432   -11   .74   .12
Valvoline All Climate    125    430   -10   1.0   .11
Valvoline Turbo          140    440   -10   .99   .13
Valvoline Race           140    425   -10   1.2   .20

20W-40
Castrol Multi-Grade      110    440   -15   .85   .12
Quaker State             121    415   -15   .9    ---

15W-50
Chevron                  204    415   -18   .96   .11
Mobil 1                  180    430   -55   ---   ---
Mystic JT8               144    420   -20   1.7   .15

15W-40
AMSOIL                   135    460   -38   <.5   ---
Castrol                  134    415   -15   1.3   .14
Chevron Delo 400         136    421   -27   1.0   ---
Exxon XD3                ---    417   -11   .9    .14
Exxon XD3 Extra          135    399   -11   .95   .13
Kendall GT-1             135    410   -25   1.0   .16
Mystic JT8               142    440   -20   1.7   .15
Shell Rotella w/XLA      146    410   -25   1.0   .13
Valvoline All Fleet      140    ---   -10   1.0   .15
Valvoline Turbo          140    420   -10   .99   .13

10W-30
AMSOIL                   142    480   -70   <.5   ---
Castrol GTX              140    415   -33   .85   .12
Chevron Supreme          150    401   -26   .96   .11
Exxon Superflo Hi Perf   135    392   -22   .70   .11
Exxon Superflo Supreme   133    400   -31   .85   .13
Havoline Formula 3       139    430   -30   1.0   ---
Kendall GT-1             139    390   -25   1.0   .16
Mobil 1                  ---    430   -60   ---   ---
Pennzoil PLZ Turbo       140    410   -27   1.0   ---
Quaker State             156    410   -30   .9    ---
Shell Fire and Ice       155    410   -35   .9    .12
Shell Super 2000         155    410   -35   1.0   .13
Shell Truck Guard        155    405   -35   1.0   .15
Spectro Golden M.G.      175    405   -40   ---   ---
Unocal Super             153    428   -33   .92   .12
Valvoline All Climate    130    410   -26   1.0   .11
Valvoline Turbo          135    410   -26   .99   .13
Valvoline Race           130    410   -26   1.2   .20

5W-30
AMSOIL                   168    480   -76   <.5   ---
Castrol GTX              156    400   -35   .80   .12
Chevron Supreme          202?   354   -46   .96   .11
Exxon Superflow HP       148    392   -22   .70   .11
Havoline Formula 3       158    420   -40   1.0   ---
Mobil 1                  150    430   -65   ---   ---
Mystic JT8              161    390      -25     .95     .1
Quaker State            165    405      -35     .9      ---
Shell Fire and Ice      167    405      -35     .9      .12
Unocal                  151    414      -33     .81     .12
Valvoline All Climate   135    405      -40     1.0     .11
Valvoline Turbo         158    405      -40     .99     .13

All of the oils above meet current SG/CD ratings and all
vehicle manufacture's warranty requirements in the proper viscosity.
All are "good enough", but those with the better numbers are icing on
the cake.
The more expensive synthetics; AMSOIL, Mobil 1,
and Spectro offer the only truly significant differences, due
to their superior high temperature oxidation resistance, high film
strength, very low tendancy to form deposits,
stable viscosity base, and low temperature flow characteristics.
Synthetics are superior lubricants compared to
traditional petroleum oils. You will have to decide if their high
cost is justifed in your application.

The extended oil drain intervals given by the vehicle
manufacturers(typically 7500 miles) and synthetic oil companies(up
to 25,000 miles)
are for what is called normal service. Normal service is
defined as the engine at normal operating temperature, at
highway speeds, and in a dust free environment. Stop and go,
city driving, trips of less than 10 miles, or exterme heat or cold puts
the oil change interval into the severe service category, which is
3000 miles for most vehicles. Synthetics can be run two to three
times the mileage of petroleum oils with no problems. They do not
react to combustion and combustion by-products to the extent that
the dead dinosaur juice does. The longer drain intervals possible
help take the bite out of the higher cost of the synthetics.
If your car or bike is still under warranty you will have
to stick to the recommended drain intervals. These are set for
petroleum oils and the manufacturers make no official allowance for
the use of synthetics.

Oil additives should not be used. The oil companies have gone
to great lengths to develop an additive package that meets the
vehicle's requirements. Some of these additives are synergistic,
that is the effect of two additives together is greater than the effect
of each acting separately. If you add anything to the oil you may
upset this balance and prevent the oil from performing to
specification.

The numbers above are not, by any means, all there is to determining
what makes a top quality oil.
The exact base stock used, the type, quality, and
quantity of additives used are very important.
The given data combined with the manufacturer's
claims, your personal experience, and the reputation of the oil
among others who use it should help you make an informed choice.
----------------------------------------------------------------------
I just recieved this data from our local oil distributor. It is
the update on the new Mobil 1 formulation and that for the new
Castrol Syntec. They did not have the numbers for the new
Valvoline synthetics yet. The data on the new Mobil 1 is pretty
impressive. Based on these numbers, price, and availiability,
there is little need to look further for a synthetic oil.

The Syntec seems to be compromised by it's wide viscosity range.
Notice that the pour point is for all practical purposes, no
better than the Mobil 1 15W-50. (actually, it's not as good)
While, meeting the viscosity parmeters, the wide range is
probably for marketing purposes. The Mobil 1 15W-50 will pump at
-35 degrees F, which is as good as some conventinal 5W-30 oils.

Any of the ester based synthetics (AMSOIL, Mobil 1, and   Syntec),
will give you the benefits that Castrol is making a big   deal of in
their advertising. The ability to cling to metal walls    is due to
the polar nature of the ester base stock, not something   unique to
Castrol's formulation.

The Data: (add to your current article)

Brand and Weight     VI    Flash     Pour     %ash    %zinc

Syntec 5W-50        180     437      -49      1.2      0.10

Mobil 1 5W-30       165     445      -65      ---      ---
      10W-30      160     450      -65      ---      ---
      15W-50      170     470      -55      ---      ---
========================================================================
Number Crunching - the lowdown on Volkswagen's part numbering system.
by Timothy N. Gavern, with special thanks to John Ludwig
(VW TRENDS, March 1992)

If you've been around Volkswagens a while, you have probably caught on
to the fact that there is a system to their parts numbers. A good VW
parts man can usually go to the shelf and get the part you came in for
without even looking it up in the book. Of course, he probably double-
checks to be sure that he has the right one ... But, the reason that he
can pull parts this way is because Volkswagen had the foresight in it's
infancy to develop an extremely efficient nine digit system of numbering
(with letters of the alphabet sometimes appearing as suffixes).

This system makes it easy for him (or her) to come up with the correct
part because of how the part number identifies what the part is. The
nine digit number starts off with three digits indicating what type,
model, or version of car (or truck) the part is for. The following
digit is the main group that the part is from. The following two digits
are the sub-group identifiers and the last three digits are the part's
actual number within the group and sub-group. If there are any letters
following the number, they are the modification code. Sound difficult?
Look at this example and you will see how simple it really is.
Part number 176 867 009 C MT3 is a blue left door trim panel for a
Golf 2-door. The breakdown to identify the part goes like this:
The first three digts, "176", distinguish the Type, Model, or Version
   of the vehicle (Golf, 2-door).
The following number, "8", is the main group number from which the part
   is from (Body). <sic>
Next, the two digits, "67", indicate the sub-group number (Door trim
   panels, side trim panels, trunk linings, roof and pillar linings,
   and grab handles)
followed by "009 C" which is the part's number (Left side, front door
   panel).
Following the part number is the "MT3" modification code (Blue).

A further breakdown of the part number is in order here. It is
important to remember that the first three digits indicate the type,
model, or version only for which the part was originally designed.
This could confuse people sometimes, but realize that parts can also be
used on other vehicles and because of this fact the first three digits
do not etch in stone that the part is for only one particular vehicle.
Think about the case of an oil dipstick. Why should Volkswagen make
five different ones when one could suffice for several vehicles. Hence,
your dipstick part number could have a different first three digits
than the digits that indicate your model. In this case, the first three
digits would indicate which car model or type the dipstick was originally
designed for ... not the model you have. Simple.

Next digit in the part number are the group number, the groups are
broken down into ten categories (or groups). <sic> The one digit
indicates which group the part is from.

     1.   Engine
     2.   Fuel tank, exhaust system, heating and air conditioning
     3.   Transmission
     4.   Front axle, steering, differential
     5.   Rear axle
     6.   Road wheels, brakes
     7.   Hand-lever system, pedal cluster (frame)
     8.   Body
     9.   Electrical
    10.   Factory accessories such as jacks, tools, and stickers

In the case of the part number that we identified above, Group 8
indicates that it was a body part.

The subgroup is the next identification; which follows the group number
and is indicated by a two digit code. In our case, "67", which means
section 67 of the main group 8 in the Golf microfiche. This makes
finding the part in the microfiche much easier and faster.

Following the subgroup is the actual part number or "actual" numerical
designation. "009" is the actual part number. Actually, the ninth
digit in the part number is the part's real number. In our example,
it is an odd number (9). Odd numbers usually indicate a left side part
and even numbers usually indicate a right side part. Those parts which
could be used on either side usually have an odd ninth number. Our part
is a left side door panel, so the number is odd. Note: It is very
important to remember that left, right, front, rear are determined from
the driver's seat in driving position.

Last, but not least, is the modification code at the end of our number.
These are added to the part number if the part has been modified or
changed. This means if the part has been changed to different
materials, construction of the part has changed, or even if the supplier
has changed. The "C" indicated in our part number could be a
manufacturing plant code, a change in materials, or whatever. These
parts with modification codes may or may not interchange with parts
having the same part number and no modification code. These letters
also very importantly can tell you what color the part in question is.
As in our case, where "MT3" signifies the color blue.

One last important thing to remember is not to confuse the chassis
numbers (VIN numbers) with part numbers. The part numbers only indicate
the parts that make up a vehicle, but the chassis number simply
distinguishes one vehicle from another. We hope this article will make
it a little easier for you to understand Volkswagen's part numbering
system and that you are a little more appreciative of the fact that
their system works so well.
........................................................................

i'm not sure when vw put this system into effect, so i don't know if
it applies to the oldest generation of buses. as i recall, the 2nd
generation of buses had part numbers usually beginning with 211.
vanagon part numbers usually begin with 251. eurovan part numbers
(i think) begin with 700.

this does NOT apply to electrical parts, or tranmission parts. electric
parts seem to start mostly with 025 (which seems to be a designation for
Bosch). transmission parts seem to start with the type of transmission
... that is, an air-cooled vanagon 4-speed has a 091 transmission, and
parts for that transmission would start with 091. a vanagon syncro
transmission is an 094, and its parts (but only those SPECIFIC to the
Syncro) would start with 094. any 094 parts that are common to the 091
would start with 091.

it's kinda neat to notice that the Oh-my-God-straps in the campers,
those grab-and-hang-on straps for the rear seat passengers, start with
113 ... the old faithful Beetle. :)
=========================================================================
From: derekdrew@aol.com
Date: Thu, 17 Mar 94 12:01:34 EST
Subject: Alignment For Vanagon Syncro

The following material is being shipped to Joel Walker and to the people
who own Syncro Vanagons on Internet.

Dear Friends,

The VW service manual for the Vanagon was updated in 1990 to include a
different method for calculating the proper alignment specs for the
Syncro
Vanagon. Owners of the earlier service manuals for the vanagon will miss
these new specs. The specs are contained on page 44.3a of the service
manual. If your manual does not contain this page and these specs, you
will
not have the updated information on how to correctly align your syncro.

If you rely on someone else to select the proper specs for the Vanagon
Syncro, you have a problem as well. This is because the company that
makes
almost all alignment machines in the country, the Hunter company, put in
the wrong specs for the front of the Vanagon Syncro. I actually located
the clerk in Hunter who misinterpreted a symbol in the Vanagon repair
microfiche and who admitted he made a mistake. Over time--a very long
time-- he said he would try to get the specs on the Hunter machines
corrected, but he admitted that in the mean time repair mechanics around
the country would be setting the Vanagon Syncros in their shop to the
improper alignment specs.

I recalculated all values and came up with the following specs, which are
proper for the Camper model. If you don't have the camper model, you
should
obtain page 44.3a of the service manual and perform your own calculation
as your specs will be slightly less aggressive than these due to the
lighter weight of your vehicle.

If you take your Vanagon Syncro into an alignment shop and say, "give me
an
alignment," there is a 5% chance you will get a proper alignment, and a
95%
chance the mechanic will use either: a) the faulty specs in many Hunter
alignment machines or b) the earlier, easier to figure, alignment specs
used before page 44.3a was issued. As a matter of fact, the guy at the
Hunter alignment company told me that the methodology in page 44.3a was
too difficult to input into the standard format of the Hunter alignment
machine computer systems, and so the proper procedure would never appear
on those machines. The proper procedure involves measuring the ride
height of the vehicle and calculating the proper alignment spec based on
that. The measurement is taken by measuring the distance between the
wheelwell and the center of the wheel.

Once you are able to obtain the proper specs, there is another problem in
forcing your mechanic to follow your specs and not those in the Hunter
machines. You have to tell the mechanic that the vehicle has been
modified or make up some story or he will simply ignore your specs and
use those in the machine. One way to force the mechanic to be honest is
to insist on a print-out from the Hunter machine showing your actual
alignment specs after the operation. You can then compare these specs
to those you provide him to check whether he has done the job right.

The alignment is difficult enought on a Vanagon Syncro that there is a
strong possibility the mechanic will use either, a) the hunter specs,
or b) your specs, whichever he is able to achieve first, unless you
beat him up to not do so.

The following specs should be read with a proportional font text reader
in
order for the columns to line up correctly. Again, the following is for
the
camper model, or other very heavy model vanagons. The rest of you will
have
to make up your own chart after consultiing page 44.3a.

The material in this document is copywrite 1994 by Derek Drew, 487
Columbus
Ave. #3R, New York, NY 10024 (212)-580-4459. It may be reproduced and
redistributed for any non-commercial purpose provided proper credit is
given to the author. Contact the author for permission to reproduce in a
commercial work.

=========================================================================
Before giving you the specs, a disussion of how to lift the van is in
order. Since I regularly drive my Vanagon Syncro Camper on rough terrible
roads and bash the underside, I have undertaken to lift it a bit. I
lifted
it about 1" by buying BF Goodrich Radial All-Terrain tires, in light
truck
size 27 x 8.50 for the 14" alloy rims. (I love these bigger tires, and
they provide excellent handling because the sidewalls are relatively
stiff, but they kill the performance of the motor due to their effect on
the gearing. You will feel like you are in a 1970s era bus again, but I
feel the tradeoff is well worth it for my application).

Another method I used to raise the van is to raise the rear end. I did
this
as follows: in between the rear springs and the body of the vehicle
there is a small doughnut sized wedge of about 3/4 inch thickness. I went
to the dealer and bought a pile of these little wedges and put 2 or 3
more on each side of the rear of the vehicle. I am still puzzling over
how
to lift the front of the vehicle so right now it tilts down at the front
a bit. Any ideas on how to easily lift the front of a Syncro Vanagon?

------------BELOW IS WHAT YOU GIVE THE ALIGNMENT MECHANIC----------------
=========================================================================
                     VANAGON SYNCRO --'86-'91
ALIGNMENT SPECS FOR CAMPER MODEL WITH DUAL BATTERIES UP FRONT
   ^Proper specifications for camper are NOT INCLUDED on Hunter
    machines. Use the following.^

                  ORDER OF WORK
Alignments MUST be performed in the following order to avoid
one adjustment from changing other adjustments:
    1st Castor
    2nd Camber
    3rd Toe
            SPECIFICATIONS -- 30-40% laden
----- Left Front ---               -- Right Front --------
Min         Max.                    Min.          Max.
--------------------               -----------------------
-0.27      +0.40        Camber     -0.27         +0.40

+3.8        +4.4         Caster     +3.8         +4.4

-0.033     +0.033         Toe        -0.033       +0.033
(-0.017") (+0.017")    Toe (inches) (-0.017")    (+0.017")

                          ---- Front ------
                           Min.      Max.
                          -----------------
  Cross Camber             0         0.3
  Cross Caster             0         0.5
  Total Toe               -0.07     +0.07
      Toe in inches:   (-0.033") (+0.033")
  Setback                  0         0.5

---- Left Rear -----                 --- Right Rear --------
Min.        Max.                     Min.          Max.
--------------------                 -----------------------
-0.67       0.00        Camber        -0.67         0.00

-0.08      +0.26       Toe (each)    -0.08"       +0.26
(-0.04") +(0.13")      (in inches) (-0.04")      +(0.13")
-----------------------------------------------------------

                         ---- Rear -------
                          Min.      Max.
                         -----------------       FINAL
  Cross Camber            0         0.3          This page
  Total Toe              -0.16     +0.52         based on
   total toe in inches: (-0.08") +(0.26")        measurement
  Thrust angle           -0.10     +0.10         page 44.3a

=========================================================================
Notes on calculations (for your own use/reference)

1. Calculating front camber spec:

   Notes:   The front camber spec for the regular Vanagon
            peaks in the middle and then comes back down.
            However, for the Syncro the spec seems to drop
            directly. My figure should probably be centered
            around zero.   Thus:

            +5' +- 20' is a good compromise
            Range in degrees is 0.7*.

            This translates into:

            +0.0825* +/-0.334
            This translates into:

            +0.4165           -0.2515

2.    Calculating the front castor spec:

            Set arbitrarily at halfway between published spec
            and halfway point.

3. Calculating the rear camber spec:

            Empty                     Full
            +0.25         Max        -0.50
            -0.25         Nominal    -1.17*
            -0.42         Min.       -1.84

     Has a 0.67* spread.

     So, set this at -0.00 max.
                     -0.67 min.

4. Calculating the rear toe spec:

         Empty            Full
        +0.125"
        -0.041"

=========================================================================
WEIGHT INFORMATION:

Premise: The empty non-camper syncro weighs in at between
3,641 and 4,000 lbs. depending on the model. The max weight
is 5512. The halfway point is therefore between 4577 and
4894 lbs.

My vehicle weighs in at about the halfway point, since I
weigh 4680 empty. Being conservative, I will produce a set
of alignment specs for a vehicle 33% laden.

RANDOM WEIGHT STATISTICS:

                  TOTAL      Front Axel   Rear Axel

              Syncro Camper

GVWR              5512           2866         3042
Empty             3950
Actual            4620?          2310?        2310?
Pub. curb R&T     4000           1972         2028
Pub. curb C&D     4000
Extrapo camper    4350

              Non-Syncro Camper
Empty              3960
Full               5280
Cargo weight       1320

               Non-Camper Syncro 2.1 litre

Empty              3661 (3689) 1793       1867
Observed empty     4045 (4109) 1982       2063
Cargo weight       1929
Implied GVWR*      5590
                        (*meaning empty + cargo)

               Non-Syncro, Non-Camper

Empty              3670

Road and Track states that Syncro adds 330 lbs to the 3670
non syncro Vanagon and the camper adds 350 lbs as well.

=========================================================================
TRANSLATING DEGREES, MINUTES, AND INCHES:

   Degrees         Minutes       Inches
    0.01*      =     0.6'    =    0.005"
    0.0165*    =     1'      =    0.00825"
    0.025*     =     1.5'    =    0.0125"
    0.05*      =     3'      =    0.025"
    0.10*      =     6'      =    0.05"
    0.167*     =     10'     =    0.0825"
    0.25*      =     15'     =    0.125"
    0.5*       =     30'     =    0.25"
    0.75*      =     45'     =    0.375"
    1*         =     60'     =    0.50"

Degrees devided by 2 = inches
    2* = 1.00"
    3* = 1.50"
    4* = 2.00"
    5* = 2.50"

Inches to Minutes
    1.00" = 15'


Derek Drew
487 Columbus Ave. #3R
New York, NY 10024
212-580-4459
Internet: derekdrew@aol.com
========================================================================
Car Care
by Rik Paul
(Motor Trend magazine, October 1994. page 148.)
Navigating the Maze of Friction-Reducing Formulas

One of the biggest phenomenons to hit the engine-care scene over the
last few years has been the wave of friction-reducint, anti-wear engine
treatments. Over the years, we've received more reader questions about
these products than any other car-care subject. It also seems as though
we receive notices of new entries in this category almost weekly. The
main claim of these products is the ability to reduce internal engine
wear ... particularly during the critical cold-start period ...
resulting in longer service life. Some also make additional claims
regarding increased performance and fuel economy resulting from the
reduced friction.

To the average consumer, all of the hype, claims, and counter-claims
can seems as confusing to navigate as a bayou. Part of the prolem is
due to the fact that objectively evaluating these products in order to
substantiate their anti-wear claims is almost impossible without
prohibitively expensive lab tests. Which, of course, provides fertile
ground for exaggerated assertions and inflated statistics. Meanwhile,
public perception of these friction-reducers ranges from miracle
treatments to modern-day snake oils. The truth, however, probably
rests somewhere in between.

One of the common additives found in many formulas is a polymer called
polytetrafluoroethylene, or PTFE. Origianlly discovered by DuPont in
the late '30s, it's commonly known by that manufacturer's trade name,
Teflon, and is considered to be the most slippery solid substance
known to man. As an engine treatment, it's added to engine oil as
microscopic particles. The particles purportedly bond to internal
engine surfaces, reducing the friction of moving parts, such as
bearings and rings, thereby decreasing wear and improving efficiency.

PTFE's history as an engine oil additive, though, is spotty, due largely
to the fact that not all formulas are created equal. It was first used
for this application in the '70s, but by 1980, Du Pont had decided to
discontinue Teflon sales to oil-additive manufacturers, a ban that
remained in place for about a decade. One problem was that anyone could
... and still can ... buy the polymer in bulk, add it to carrier oil,
and package it as their own formula, without sufficient technical
expertise to make it work. In some products, the PTFE reportedly
separated from the oil and settled in the oil pan. Plus, there was
concern over particle build-up clogging oil filters and passages. Such
problems with these early versions has left a stigma that still lingers.

Petrolon got the current bandwaon rolling about five years ago when it
introduced a reformulated Slick 50 Engine Treatment. The product has
been heavily marketed and is currently the category's undisputed sales
leader. In fact, in '92, it held a 90-percent share of the engine-
treatment market. Petrolon claims that Slick 50 reduces engine wear
at start-up and during operation for over 50,000 miles.

A few years ago, the company also made claims regarding improvements in
performance and fuel economy, but in 1992, the National Advertising
Division of the Council of Better Business Bureaus asked Petrolon to
discontinue such assertions due to lack of substantiating evidence.
Although Petrolon was targeted for this review largely because of its
size, the same scrutiny should be applied to any of the products in this
category.

As in most current products, the PTFE particles in Slick 50 are
maintained in a colloidal suspension, in which they are electrically
charged to repel each other. This keeps them from bonding or
coagulating, which not only keeps the PTFE from setting out of the oil,
but also prevents the clogging of oil filters.

This charge is gradually lost, and sources vary on how long PTFE remains
effective. Although Slick 50 claims it reduces wear over 50,000 miles,
others say the real value of PTFE is more short-term, with its
effectiveness possibly beginning to erode after 10,000 to 20,000 miles.
Hilton Oil Corporation, the company that markets T-Plus, another
compound containing PTFE, says that "over a period of time and mileage,
PTFE levels in the engine are gradually reduced." Subsequently, the
company offers a T-Plus Booster to replenish the PTFE.

Until recently, DuPont has maintained a neutral stance on the use of
Teflon as an oil additive, neither confirming nor promoting any claimed
benefits. Last year, however, Petrolon and DuPont signed a technology-
sharing agreement to cooperate in development of new lubricant formulas
and other products incorporating PTFE, as well as the possible
development of new polymers and co-polymers for this purpose.

What about the problem of clogged oil filters? The Fram Filter Division
of Allied-Signal Aftermarket Group conducted a study in 1992 to
determine just this point, specifically targeting Slick 50 and a
competitor named Tufoil. The study found that the PTFE particles in
those formulas freely flow through typical oil filters used on
passenger-car engines, with no danger of clogging. The average size of
a PTFE particle is about 0.2 to 0.3 microns, which is well below the
35-micron pore size of typical passenger-car oil filters. Petrolon,
however, advises that use of Slick 50 isn't recommened with systems that
filter particles 5 microns or smaller.

Slick 50 shares the scene with numerous other products, each with its
own formula and claims. T-Plus, for instance, claims it has 50 percent
more PTFE, while QMI claims 10 times more PTFE than its "nearest
competitor." Petrolon counters that an engine can only use so much
PTFE, just as a human body can only absorb so much vitamin C.

Products such as Tufoil and OEM combine PTFE with molybdenum, a soluble
heavy-metal compound, which their manufacturers claim provides increased
anti-wear characteristics. Meanwhile, a company called Engine-slick
advertises that it uses a unique interface bonding technique instead of
the more common collodial suspension, which "interlocks Teflon particles
together" to provide "99 to 100 percent" coverage on internal engine
surfaces.

Other companies take non-PTFE approaches to the problem.   For instance,
First Brands' STP Engine Treatment uses a formula it calls XEP2,
composed of various agents, which is also claimed to bond to internal
engine surfaces. Castrol's Syntec FSX contains a negatively charged
chemical ester that is said to bond molecularly with positively charged
engine parts and uses a 5W-50 synthetic carrior oil. Power Up employs
NNL-690, a lubricant that reportedly changes from a liquid to a solid
(in the form of minute particles) as the conditions change from light
to heavy loads.

So how can you tell what works and what doesn't? In most cases buyers
need to sift through the literature and try to read between the lines;
not exactly a reliable method. So it was with interest that we met
with representatives from Petrolon, who brough stacks of hard numbers
from an extensive series of tests conducted last year. Here are the
details in a nutshell.

The tests were done by Southwest Research Institute, in San Antonio,
Texas, an independent facility monitored by the American Society for
Testing and Materials (ASTM). Two different tests were conducted at
a cost of about $1 million: a start/stop test and a continuous operation
test, each designed to simulate 50,000 miles worth of operation.

The tests were extended versions of a Sequence IIIE test, a widely
accepted automotive and petroleum procedure for motor oils that
simulates stressful highway driving. Six industry-standard Buick V-6
engines were used for each phase; three were treated with Slick 50, and
three were not, to serve as controls. A 5W-30 SG premium-quality oil
was used in all engines.

The parts to be examined, including piston rings, rocker arms, and
connecting rod and main bearings, were weighed both before and after
the tests to determine the amount of wear.

In the start/stop test, the engines were started, idled for one minute,
accelerated to the equivalent of 50 mph for 10 minutes to simulate a
short trip, and then turned off. A total of 330 such repetitions were
performed. Then the oil and filter were changed (no new Slick 50 was
added), and the engines run for four hours at the equivalent of 70 mph
to flush them. The oil was drained and the filter removed. Then a
series of 500 start/stop sequences were conducted without oil to
simulate dry starts, in which the engine was started, revved to 1000
rpm, and shut off.

In the continuous-operation test, the engines were run for 480 hours at
3000 rpm, which is estimated to simlulate 50,000 miles. The oil and
filter were changed every 3000 miles with Slick 50 added to the
appropriate engines during only the first oil change.

After both test were completed, all engines were disassembled and
measured for wear. The following results show the average reduction of
wear in the parts used in the Slick 50-treated engines:

      Start/Stop
Rod bearings .................... 55 percent
Main bearings ...................   34   percent
Piston rings ....................   43   percent
Rocker arms .....................   22   percent
Average of all parts ............   39   percent

      Continuous Operation
Rod bearings ....................   44   percent
Main bearings ...................    8   percent
Piston rings ....................   25   percent
Rocker arms .....................   18   percent
Average of all parts ............   24   percent

Petrolon noted that anti-wear protection was best between 10,000 and
50,000 miles, though there was no way to project within this testing
format whether more frequent PTFE treatments would've given better
results.

According to these tests, Slick 50 provides significant anti-wear
benefits. Many other companies, however, lack the funds to verify
their products' claims to conclusively. Therefore, common sense should
be used when shopping.

* Approach claims of "life-time treatments" and specific percentage
  increases in mileage or performance with a healthy skepticism. Even
  if better gas mileage or performance is technically true, the
  improvements will likely be subtle.

* PTFE is inert, won't melt at engine temperatures, and has virtually
  no expansion rate. Beware of claims that contradict these properties.

* If a PTFE product requires you to shake the can, the particles likely
  will separate and settle into your oil pan. Avoid these compounds.

* Remember that the anti-wear benefits of these engine treatments won't
  provide a payoff until many miles down the road. If you're the type
  that gets a new car every five years, then it likely will be future
  owners who'll thank you for using an anti-wear product. However, if
  you keep vehicles for a long time, then a friction-reducing formula
  may be worth the investment.

------------------------------------------------------------------------
Joel's commentary:
1. If it is so great, which departments of the government and/or
   industry use it? seems like the army/air force/navy would be very
   interested in something like this, especially for helicopter or
   aircraft engines, or ship engines. what about diesel locomotives,
   that basically run ALL the time?

   Remember now, we are talking about the same government that spent
   several millions of dollars to test if Bovine Flatulence was
   affection the ozone layer. surely they wouldn't be 'cowed' by
   a little oil test. ;)

2. "Petrolon noted that anti-wear protection was best between 10,000
   and 50,000 miles ..." how did they come up with this, based on the
   tests that were described? it didn't say that they disassembled the
   engine at 10,000 miles. so how do they know the protection was
   'best' at that mileage?

3. If PTFE treatment WAS of any value, do you really think that DuPont
   would miss out on such an opportunity to market their own product,
   especially since they own the patent rights to PTFE (Teflon)?
   Something about this doesn't quite fit the standard practices of
   large american corporations, does it? :)

4. I remain unconvinced.

						
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