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					                 ACE Table of Contents                                      April-2011
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                                                                                                                                                                                                                                Practical
                                                                                                                                                                                                             Theory
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  ACE-01         The Dissolved Acetylene Process
  ACE-01-01      What is Acetylene                               Group      Describes the properties and hazards                           1.0 Sept 08   Yes                   No           No                 N/A
                                                                            of acetylene
  ACE-01-02      Dissolved Acetylene Production Process          Global     Describes how acetylene is produced                            1.5 Jan 01    Yes                   No           No

  ACE-01-03      Producing Dissolved Acetylene from              Global     Describes how acetylene is produced                            1.0 Jan 98    Yes                   No           No
                 Petrochemical Processes                                    as a by-product of the pertochemical
                                                                            process
  ACE-01-04      Acetylene Operations - Hazards and Safety       Global     Summarises the hazards associated                              2.2 Aug 06    Yes                   No           No
                                                                            with operating and maintaining
                                                                            acetylene plants
  ACE-01-05      SPARE
  ACE-01-06      General Emergency Procedures                    Site       Explains the general emergency                                    Model         #                  Yes          No              1 year
                                                                            procedures (not specific to an area or                          Published
                                                                            equipment) used at an acetylene site

  ACE-01-07      Global Management Reporting and KPI's           Global     Details the management reporting                               1.0 Apr 06
                                                                            required at acetylene sites

  ACE-01-08      National Management Reporting and KPI's         National   Details the management reporting           Not yet available     Model
                                                                            requirements at a national level                                Required

  ACE-01-09      About this Site                                 Site       Describes how the acetylene area                                 Model          #                  No           No
                                                                            operates                                                       Published
  ACE-01-10      Acetylene Emergency Guidelines                  Group      Details the global guidelines that must                        1.0 Feb 08    Yes                   No           No              2 year                N/A
                                                                            be used for acetylene emergencies at
                                                                            all BOC sites
  ACE-01-11      Personal Protective Equipment in Acetylene      Group      Outlines the minimum mandatory PPE                                           No                    No           No                 N/A                N/A
                 Plants                                                     requirements for normal day-to-day
                                                                            operations on an acetylene plant
  ACE-01-12      Personal Protective Equipment at XXXXXX         Site       Outlines the site-specific PPE                                               Yes Yes                            No              1 year              1 year
                 Acetylene Plant                                            requirements (in addition to the global
                                                                            requirements) for this site


  ACE-02         Supplying Calcium Carbide to the Generator
  ACE-02-01      About Calcium Carbide                      Group           Describes the features and properties                          1.0 June 09   Yes                   No           No                 N/A
                                                                            of calcium carbide
  ACE-02-02      First Aid for Calcium Carbide Exposure          Global     Provides guidelines for administering                          1.2 Dec 99    Yes                   No           No
                                                                            first aid following exposure to calcium
                                                                            carbide
  ACE-02-03      Receiving and Storing Calcium Carbide           Global     Provides guidelines and procedures for                         1.4 July 01   Yes Yes                            No              3 year
                                                                            receiving and storing calcium carbide

  ACE-02-04      Calcium Carbide Emergencies                     Global     Provides links to ACE-01-10 for                                1.5 Sept 07   No                    Yes          No              1 year
                                                                            carbide emergencies
  ACE-02-05      SPARE
  ACE-02-06      Dealing with Defective Calcium Carbide          Site       Describes how to deal with defective                              Model         #                  Yes          No
                 Containers                                                 or damaged bulk calcium carbide                                 Published
                                                                            containers at a specific site

  ACE-02-07      About Transferring Calcium Carbide to the       Global     Contains guidelines for transferring                           1.5 June 06   Yes                   No           No
                 Generator from Drums                                       calcium carbide to the generator
                                                                            hopper using a skip
  ACE-02-08      About Transferring Calcium Carbide to the       Global     Contains guidelines for transferring                           1.5 June 06   Yes                   No           No
                 Generator from Bulk Containers                             calcium carbide to the generator
                                                                            hopper
  ACE-02-09      SPARE
  ACE-02-10      Purging Calcium Carbide Bulk Containers         Site       Describes how to purge calcium                                    Model         #                  Yes          No
                                                                            carbide bulk vessels                                            Published
  ACE-02-11      Transferring Calcium Carbide to the Generator   Site       Describes the procedures for loading                            Template        #                  Yes          No              3 year
                 from Drums                                                 the calcium carbide skip from drums                             Published

  ACE-02-12      Transferring Calcium Carbide to the Generator   Site       Describes guidelines and procedures                             Template        #                  Yes          No
                 from Bulk Containers                                       for transferring calcium carbide to the                         Required
                                                                            generator hopper from a bulk
                                                                            container
  ACE-02-13      About Handling Empty Calcium Carbide Drums      Global     Provides guidelines for dealing with                           1.4 Aug 06    Yes                   No           No
                                                                            empty calcium carbide drums

  ACE-02-14      About Handling Empty Calcium Carbide Bulk       Site       Provides guidelines for dealing with                              Model         #                  Yes          No
                 Containers                                                 empty calcium carbide bulk containers                           Published

  ACE-02-15      Disposing of Empty Calcium Carbide Drums        Site       Provides procedures for disposing of                              Model         #                  Yes          No              3 years
                                                                            empty calcium carbide drums                                     Published
  ACE-02-16      Disposing/Maintaining Empty Calcium Carbide   Site         Describes how to inspect bulk                                     Model         #                  Yes          No
                 Bulk Containers                                            containers after they are empty                                 Published
  ACE-02-17      Emergency Procedures for Transferring Calcium Site         Describes the emergency procedures                              Template        #                  No           No              1 year
                 Carbide                                                    when transferring calcium carbide to                            Required
                                                                            the generator
  ACE-02-18      Dalmec Manipulator Troubleshooting and          Site       Describes how to maintain the Dalmec                              Model      No                    Yes          No
                 Maintenance                                                manipulator                                                     Published
  ACE-02-19      Ozone Dust Collector Operation                  Site       Provides instruction on the safe                                  Model         #                  Yes          No
                                                                            operation of the Ozone Dust Collector                           Published

  ACE-02-20      Maintaining the Ozone Dust Collector            Site       Provides instruction on the                                       Model         #                  Yes          No
                                                                            maintenance of the Ozone Dust                                   Published
                                                                            Collector


  ACE-03         Generating Acetylene
  ACE-03-01      About the Acetylene Generator                   Global     Describes the general characteristics of                       3.1 June 06   Yes                   No           No
                                                                            the acetylene generating process and
                                                                            acetylene generators

  ACE-03-02      About ALDA Generators                           Global     Provides an overview of the ALDA low                           1.1 Aug 99    Yes                   No           No
                                                                            pressure acetylene generator

  ACE-03-03      About REXARC Generators                         Global     Provides an overview of the REXARC                             1.2 Mar 01    Yes                   No           No
                                                                            medium pressure acetylene generator

  ACE-03-04      About AGA Generators                            Global     Provides an overview of the AGA low        Not yet available
                                                                            pressure acetylene generator




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                                                                                                                                                                                                                           Practical
                                                                                                                                                                                                        Theory
                                                                    Scope
  ACE-03-05      About Air Liquide Generators                    Global     Provides an overview of the Air Liquide                    1.0 Nov 99    No                    No           No
                                                                            low pressure acetylene generator

  ACE-03-06      Operating the Acetylene Generator               Site       Describes procedures for day-to-day                         Template        #                  Yes          No              3 year
                                                                            acetylene generator operations                              Required

  ACE-03-07      Cleaning the Acetylene Generator                Site       Explains the procedures used to                             Template        #                  Yes          No              3 year
                                                                            complete regular generator cleaning                         Required

  ACE-03-08      Maintaining the Acetylene Generator             Site       Explains how to maintain the                                Template        #                  Yes          No
                                                                            generator                                                   Required
  ACE-03-09      Emergency Procedures when Operating the         Site       Provides the procedures that must be                        Template        #                  Yes          No
                 Generator                                                  used for a generator emergency                              Required

  ACE-03-10      Purging the Gasholders                          Site       Provides the procedures for purging       GROUP template     GROUP          #                  Yes          No
                                                                            the gasholders for maintenance            1.0 Feb 09        template
                                                                                                                                        available


  ACE-04         Carbide Lime Treatment
  ACE-04-01      About Carbide Lime                              Global     Describes the properties and                               1.5 July 03   Yes                   No           No
                                                                            precautions of carbide lime
  ACE-04-02      First Aid for Carbide Lime Exposure             Global     Describes the first aid treatment to                       1.2 Dec 99    Yes                   No           No
                                                                            administer if exposured to carbide lime

  ACE-04-03      Emergency Response to Carbide Lime Incidents Global        Describes the emergency response for                       1.2 Feb 00    Yes                   No           No
                                                                            carbide lime incidents

  ACE-04-04      About Carbide Lime Treatment Plants             Global     Describes the types of carbide lime                        1.2 Dec 99    Yes                   No           No
                                                                            treatment plants
  ACE-04-05      About Disposing of Carbide Lime                 Global     Describes how to dispose of carbide                        1.3 Sept 03   Yes                   No           No
                                                                            lime
  ACE-04-06      Operating the Carbide Lime Treatment Plant      Site       Provides guidelines for operating the                         Model         #                  Yes          No
                                                                            carbide lime sludge pits                                    Published
  ACE-04-07      Carbide Lime Spills                             Global     Describes the procedures for handling                      1.1 Dec 99    Yes Yes                            No              1 year
                                                                            a carbide lime spill
  ACE-04-08      Determine Acetylene Content in Carbide Slurry   Global     Describes the procedures for testing                       1.0 Sept 03   No                    Yes          No
                                                                            acetylene content in carbide lime




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                                                                                                                                                                                                     Theory
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  ACE-05         Purifying, Compressing and Drying
  ACE-05-01      About the Acetylene Purification Process       Global     Describes why acetylene gas is                          1.6 Mar 01     Yes                   No           No
                                                                           purified
  ACE-05-02      Operating a Scrubber/Purifier                  Site       Describes the operation of the                           Template         #                  Yes          No              3 year
                                                                           catalysol type purifier                                  Required
  ACE-05-03      Maintaining a Scrubber/Purifier                Site       Describes the maintenance of the                         Template         #                  Yes          No              3 year
                                                                           catalysol type purifier                                  Required
  ACE-05-04      Emergency Procedures when Operating the        Site       Details all emergency procedures that                    Template         #                  Yes          No              1 year
                 Scrubber/Purifier                                         must be followed when operating a                        Required
                                                                           purifier
  ACE-05-05      About Compression of Acetylene                 Global     Describes the operations and                           2.1 Sept 06     Yes                   No           No
                                                                           components of the acetylene
                                                                           compressor
  ACE-05-06      Operating an Acetylene Compressor              Site       Describes the operating procedures for                   Template         #                  Yes          No              3 year
                                                                           the acetylene compressor                                 Required

  ACE-05-07      Maintaining an Acetylene Compressor            Site       Describes the maintenance procedures                     Template         #                  Yes          No              3 year
                                                                           for the acetylene compressor                             Required

  ACE-05-08      Emergency Procedures when Operating the        Site       Details the emergency procedures that                    Template         #                  Yes          No              1 year
                 Compressor                                                must be followed when operating a                        Required
                                                                           compressor
  ACE-05-09      About the Acetylene Drying Process             Global     Describes how acetylene is dried in                     1.5 Mar 01     Yes                   No           No
                                                                           both low and high pressure dryers

  ACE-05-10      Operating Low Pressure Acetylene Driers        Site       Describes the procedures to operate                      Template         #                  Yes          No              3 year
                                                                           the low pressure dryer                                   Required
  ACE-05-11      Maintining Low Pressure Acetylene Driers       Site       Describes the requirements for regular                   Template         #                  Yes          No              3 year
                                                                           maintenance of the low pressure dryer                    Required

  ACE-05-12      Emergency Procedures when Operating the Low Site          Details emergency procedures that                        Template         #                  Yes          No              1 year
                 Pressure Drier                                            must be followed when operating the                      Required
                                                                           low pressure dryer
  ACE-05-13      Operating High Pressure Acetylene Driers       Site       Describes the procedures to operate a                    Template         #                  Yes          No              3 year
                                                                           high pressure drier                                      Required
  ACE-05-14      Maintining High Pressure Acetylene Driers      Site       Describes the procedures to maintain a                   Template         #                  Yes          No              3 year
                                                                           high pressure drier                                      Required
  ACE-05-15      Emergency Procedures when Operating the        Site       Details emergency procedures that                        Template         #                  Yes          No              1 year
                 High Pressure Drier                                       must be followed when operating the                      Required
                                                                           high pressure drier
  ACE-05-16      Operating an Additional Acetylene Compressor   Site       Describes the operating procedures for                   Template         #                  Yes          No              3 year
                                                                           an additional acetylene compressor                       Required

  ACE-05-17      Maintaining an Additional Acetylene            Site       Describes the maintenance procedures                     Template         #                  Yes          No              3 year
                 Compressor                                                for an additional acetylene compressor                   Required

  ACE-05-18      Emergency Procedures when Operating an         Site       Details the emergency procedures that                    Template         #                  Yes          No              1 year
                 Additional Compressor                                     must be followed when operating an                       Required
                                                                           additional compressor



  ACE-06         Filling Cylinders with Acetylene
  ACE-06-01      About Acetylene Cylinder Filling               Global     Describes the process for filling                       1.6 May 02     Yes                   No           No
                                                                           acetylene cylinders
  ACE-06-02      About Acetoning Acetylene Cylinders            Global     Describes how to add acetone to used                   1.4 Sept 01     Yes                   No           No
                                                                           and new acetylene cylinders
  ACE-06-03      Acetoning New Acetylene Cylinders              Global     Describes the procedure for adding                      1.1 Aug 01     Yes Yes                            No              3 year
                                                                           acetone to new cylinders
  ACE-06-04      Quality Testing of Acetylene                   Group      Describes the requirements for                          1.3 Aug 06     Yes Yes                            No
                                                                           acetylene purity and other quality
                                                                           tests
  ACE-06-05      Hot Cylinders at Acetylene Site                Global     Details the procedures to handle hot                    2.0 Jan 01     Yes Yes                            No              1 year
                                                                           cylinders when found in the acetylene
                                                                           plant
  ACE-06-06      Operating the Auto Acetoning Machine           Site       Describes the procedures to operate                       Model           #                  Yes          No              3 year
                                                                           the Auto Acetoning Machine                              Published

  ACE-06-07      Manually Acetoning Acetylene Cylinders         Site       Describes how to manually add                             Model           #                  Yes          No              3 year
                                                                           acetone to acetylene cylinders                          Published
  ACE-06-08      Cooling and Chilled Water Operations           Site       Details procedures to operate the                         Model           #                  Yes          No
                                                                           cooling and chilled water systems                       Published
  ACE-06-09      Filling Acetylene Cylinders                    Site       Describes how to prepare and fill                       Template          #                  Yes          No              3 year
                                                                           acetylene cylinders                                     Required
  ACE-06-10      Weighing-Off Acetylene Cylinders - Manual      Site       Details procedures to weigh-off                           Model           #                  Yes          No              3 year
                 Acetone                                                   acetylene cylinders                                     Published
  ACE-06-11      About Blowing Down Acetylene Cylinders         Group      Describes the global guidelines that                   1.0 June 09     Yes                   No           No              3 year
                                                                           must be applied when blowing down
                                                                           acetylene cylinders
  ACE-06-12      Blowing Down Acetylene Cylinders               National   Describes local procedures for blowing                  Template          #                  Yes          No              3 year
                                                                           down acetylene cylinders                                Published
  ACE-06-13      Blowing-Down Acetylene Cylinders with Blocked National    Describes the procedures required to                    Template          #                  Yes          No              3 year
                 Valves                                                    blow-down cylinders that have a                         Published
                                                                           blocked valve
  ACE-06-14      Discharge Testing Acetylene Cylinders          National   Describes procedures to discharge test                    Model           #                  Yes          No
                                                                           acetylene cylinders                                     Published
  ACE-06-15      Manifold Cylinder Pack Handling                National   Describes how to dismantle, check and                     Model           #                  Yes          No
                                                                           reassess manifold packs for acetylene                   Published
                                                                           cylinders
  ACE-06-16      Filling Acetylene Cylinder Packs               Site       Describes how to fill local acetylene                    Template         #                  Yes          No
                                                                           cylinder packs                                           Required
  ACE-06-17      Filling Acetylene Trailers                     Site       Details the procedures that must be                      Template         #                  Yes          No
                                                                           followed when filling acetylene trailers                 Required

  ACE-06-18      Emergency Procedures when Filling Acetylene    Site       Describes the emergency procedures                       Template         #                  Yes          No              1 year
                 Cylinders                                                 to follow when filling acetylene                         Required
                                                                           cylinders
  ACE-06-19      Emergency Procedures when Filling Acetylene    Site       Describes the emergency procedures                       Template         #                  Yes          No              1 year
                 Trailers                                                  to follow when filling acetylene trailers                Required

  ACE-06-20      Cylinder Handling Systems                      Site       Decsribes the cylinder handing                            Model           #                  Yes          No
                                                                           systems used during acetylene filling                   Published

  ACE-06-21      About Acetylene Bundles and Packs              Group                                                             Not published




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                                                                                                                                                                            Practical
                                                                                                                                                         Theory
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  ACE-06-22      Acetylene Offshore Bundle   Regional                                                    #                  Yes          No
                 Assembly/Disassembly




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                                                                                                                                                                                                                                     Practical
                                                                                                                                                                                                                  Theory
                                                                     Scope
  ACE-07         Acetylene Cylinders
  ACE-07-01      About Acetylene Cylinders                        Global     Describes the construction and use of                               1.5 Apr 03    Yes                   No           No
                                                                             acetylene cylinders
  ACE-07-02      Private/Stranger/Vagrant Cylinders               Global     Details the guidelines for handling and Re-direct to IND-07-                      Yes                   No           No
                                                                             examining private and stranger          10
                                                                             acetylene cylinders
  ACE-07-03      About Examination of Acetylene Cylinders         Global     Describes the requirements for                                      3.0 July 06   Yes                   No           No
                                                                             periodical examination of acetylene
                                                                             cylinders
  ACE-07-04      Examination of Acetylene Cylinders               National   Describes the procedures to                                          Template        #                  Yes          No              3 year
                                                                             periodically examin/requalify                                        Published
                                                                             acetylene cylinders
  ACE-07-05      Examination Shop Procedures                      Site       Describes the procedures used in the                                 Template
                                                                             test shop                                                            Required
  ACE-07-06      Periodic Examination of Marine Acetylene         National   Describes all the requirements for                                   Template        #                  Yes          No              3 year
                 Cylinders                                                   examining Unitor or Drew Ameroid                                     Required
                                                                             marine cylinders
  ACE-07-07      Periodic Examination of Private Cylinders with   National   Describes examination requirements                                   Template        #                  Yes          No              3 year
                 Special Customer Requirements                               for cylinder types other than standard                               Required
                                                                             BOC filled cylinders

  ACE-07-08      Maintaining Acetylene Cylinder Valves            National   Describes the procedures to maintain                                 Template        #                  Yes          No              3 year
                                                                             cylinder valves                                                      Required
  ACE-07-09      Rejected Dissolved Acetylene Cylinders           Global     Covers the global requirements for                                  2.0 July 06   Yes                   No           No
                                                                             dealing with rejected acetylene
                                                                             cylinders
  ACE-07-10      About Scrapping Acetylene Cylinders              Global     Provides global guidelines for                                      2.0 July 06   Yes                   No           No
                                                                             scrapping acetylene cylinders
  ACE-07-11      Removing Acetone from Acetylene Cylinders        National   Describes the procedures required to                                   Model      No                    Yes          No
                                                                             remove acetone from acetylene                                        Required
  ACE-07-12      Scrapping Acetylene Cylinders                    National   Describes the procedures for scrapping                                 Model      No                    Yes          No
                                                                             and disposing of acetylene cylinders                                 Published
  ACE-07-13      De-Massing Acetylene Cylinders                   National   Describes how to remove the mass                                       Model      No                    Yes          No
                                                                             from an acetylene cylinder in                                        Required
  ACE-07-14      Emergency Procedures when Examining              Site       Describes the procedures that must be                                Template
                 Acetylene Cylinders                                         followed during an emergency when                                    Required
  ACE-07-15      Disposal of Acetylene Cylinder Waste Material    National   Describes how to dispose of waste                                    Template        #                  Yes          No
                 from Vacuum Cleaners                                        from vacuum cleaners used in cylinder                                Required
  ACE-07-16      Removal and Disposal of Sisal Asbestos Well      National   Describes how to dispose of waste                                      Model         #                  Yes          No
                 Packing                                                     from well packing removed during                                     Published
  ACE-07-17      National Acetylene Cylinder Requirements         National   Details national cylinder specifications                               Model         #                  No           No
                                                                             and requirements                                                     Published


  ACE-08         Solvents in the Acetylene Process
  ACE-08-01      About Solvents                                   Global     Describes the properties and                                        1.2 Jan 01    Yes                   No           No
                                                                             precautions to take when working with
                                                                             solvents
  ACE-08-02      First Aid for Exposure to Solvents               Global     Describes the first aid treatment to                                1.2 Jan 01    Yes                   No           No
                                                                             administer following exposure to
                                                                             solvents
  ACE-08-03      Handling, Storage and Testing of Acetone         Site       Describes the procedures to handle                                   Template        #                  Yes          No
                                                                             and store acetone                                                    Required
  ACE-08-04      Handling, Storage and Testing of DMF             Site       Describes the procedures to handle    does not yet exist for         Template
                                                                             and store DMF received at a site and  any site                       Required
                                                                             keep an inventory of the acetone
                                                                             supply
  ACE-08-05      Emergency Procedures for Solvents                Site       Explains the procedures to follow                                    Template        #                  Yes          No              1 year
                                                                             during an emergency involving                                        Required
                                                                             solvents


  ACE-09         Engineering Guidelines
  ACE-09-01      Acetylene Cylinder Reference Tables              National   Provides reference tables used during                                Template     No                    No           No
                                                                             the dissolved acetylene production                                   Required
                                                                             process
  ACE-09-02      Acetylene Residual Gas Calculations              Global     Explains the method used to calculate                               1.2 Sept 04   Yes                   No           No
                                                                             residual gas in an acetylene cylinder

  ACE-09-03      Manifolded Cylinder Packs, Bundles, and          National   Describes design aspects of MCPs,          does not yet exist for     Model
                 Trailers                                                    bundles and trailers                       any site                  Required
  ACE-09-04      Fire Precautions at Acetylene Plants             Global     Describes the precautions to limit the                              1.3 Oct 06    Yes                   No           No              1 year
                                                                             risk, and action to take, of fire at
                                                                             acetylene plants
  ACE-09-05      SPARE
  ACE-09-06      Acetylene Plant Design                           Global     Describes the general design                                        1.8 Mar 06    No                    No           No
                                                                             guidelines and considerations for
                                                                             acetylene plants
  ACE-09-07      Examination Shop Design                          Global     Details the design requirements for                                 1.0 Apr 99    Yes                   No           No
                                                                             new examination shop facilities

  ACE-09-08      Carbide Storage Area Design                      Global     Explains the design guidelines for                                  1.2 Jan 98    Yes                   No           No
                                                                             calcium carbide storage areas
  ACE-09-09      Variable Speed Compressors                       Global     Describes guidelines for use of            No yet started
                                                                             variable acetylene compressors
  ACE-09-10      Cylinder Emergency at Customer Site              Global     Describes procedures for use when                                   1.7 July 04   Yes                    #           No
                                                                             dealing with emergencies at a
                                                                             customer's site
  ACE-09-11      Deluge Systems                                   Global     Explains the design guidelines for                                  1.0 June 08   No                    No           No
                                                                             deluge systems in acetylene plants




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                                                                                                                                                                                                                         Practical
                                                                                                                                                                                                      Theory
                                                                       Scope
  ACE-10         Environmental
  ACE-10-01      About Environmental Aspects of Acetylene           Global     Describes the Group policy for
                 Production                                                    environmental aspects of acetyelene
                                                                               production
  ACE-10-02      National Acetylene Environmental Policy            National   Describes the national policy for                       Template
                                                                               environmental aspects of acetyelene                     Required
                                                                               production
  ACE-10-03      Emissions to the Environment                       Global     Provides guidelines for handling
                                                                               emissions to the environment from
                                                                               acetylene production
  ACE-10-04      Handling Acetylene Emissions                       Site       Describes the procedures at each site                   Template
                                                                               to handle acetylene emissions                           Required

  ACE-10-05      Waste Treatment                                    Global     Provides environmental guidelines for
                                                                               dealing with acetylene waste products

  ACE-10-06      Handling Acetylene Waste Treatment                 Site       Describes the procedures at each site                   Template
                                                                               to handle acetylene waste treatment                     Required



  ACE-11         Specifications
  ACE-11-01      About Acetylene Specification                      Global     Describes the global guidelines for
                                                                               acetylene specifications
  ACE-11-02      Acetylene MSDS                                     Global     Provides access to all acetylene MSDS

  ACE-11-03      Calcium Carbide                                    National   Describes the national specifications                    Model
                                                                               for calcium carbide purchases                           Required

  ACE-11-04      Calcium Chloride                                   National   Describes the national specifications                    Model
                                                                               for calcium chloride purchases                          Required

  ACE-11-05      Acetone                                            National   Describes the national specifications                    Model
                                                                               for acetone purchases                                   Required

  ACE-11-06      DMF                                                National   Describes the national specifications                    Model
                                                                               for DMF purchases                                       Required
  ACE-11-07      Regenatal/Monkey Dust/Catalysol                    National   Describes the national specifications                    Model
                                                                               for regenatal/monkey dust/catalysol                     Required
                                                                               purchases



  ACE-12         Non-Operational Maintenance
  ACE-12-01      About Non-Operational Maintenance                  Global
  ACE-12-02      General Maintenance                                Site       pressure gauges, etc, housekeeping

  ACE-12-03      Carbide Area Maintenance                           Site
  ACE-12-04      Acetylene Generator Maintenance                    Site
  ACE-12-05      Acetylene Generator Cleaning                       Local      Describes the local procedures used by                    Model     No                    Yes          No
                                                                               maintenance staff to clean the                          Published
                                                                               generator.
  ACE-12-06      Carbide Lime Treatment Plant Maintenance           Site

  ACE-12-07      Acetylene Gasholder Inspection                     Local      Describes the local procedures used by GROUP template    GROUP      No                    Yes          No
                                                                               maintenance staff to inspect the       1.0 Feb 09       template
                                                                               gasholder.                                              available
  ACE-12-08      Scrubber/ Purifier/ Condenser Maintenance          Local      Describes the local procedures used by                    Model     No                    Yes          No
                                                                               maintenance staff to maintain the                       Published
                                                                               scrubber/ purifier/ condensor.

  ACE-12-09      Low Pressure Drier / Cooling Condensor             Site
                 Maintenance
  ACE-12-10      Compressor Maintenance                             Site
  ACE-12-11      High Pressure Drier Maintenance                    Site
  ACE-12-12      Filling Area Maintenance                           Site
  ACE-12-13      Acetone Equipment Maintenance                      Site
  ACE-12-14      Exam Shop Maintenance                              Site
  ACE-12-15      Cylinder Bundle Maintenance                        Local      Describes the local procedures used by                    Model     No                    Yes          No
                                                                               maintenance staff to maintain cylinder                  Published
                                                                               bundles.


  ACE-13         Porous Mass Plant
  ACE-13-01      About Acetylene Cylinder Massing                   Global     Provides an overview of the DA                                      Yes                   No           No
                                                                               cylinder massing process
  ACE-13-02      About Acetylene Cylinder Massing in the Porous     National                                                             Model        #                  No           No
                 Mass Plant                                                                                                            Published
  ACE-13-03      Operating Plant Equipment in the Porous Mass       National                                                             Model     No                    Yes          No
                 Plant                                                                                                                 Published
  ACE-13-04      Internal and External Shot Blasting of Dissolved   National                                                             Model     No                    Yes          No
                 Acetylene Cylinders                                                                                                   Published
  ACE-13-05      Porous Mass Plant Hydrostatic Pressure Testing     National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-06      Cylinder Drying, Weighing and Stamping             National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-07      Preparing New Cylinder Shells for Massing          National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-08      Preparing and Mixing Porous Mass Ingredients       National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-09      Filling Acetylene Cylinders with Fibre Porous      National                                                             Model     No                    Yes          No
                 Mass                                                                                                                  Published
  ACE-13-10      Curing and Drying Porous Mass                      National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-11      Re-working Cylinders with Porous Mass Defects National                                                                  Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-12      Fitting Plugs, Felts, Gauze, Valve and Guards      National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-13      Vacuuming, Gas Charging and Final Inspection       National                                                             Model     No                    Yes          No
                 of Newly Massed DA Cylinders                                                                                          Published
  ACE-13-14      Final Preparation of Massed Cylinders              National                                                             Model     No                    Yes          No
                                                                                                                                       Published
  ACE-13-15      Porous Mass Plant Slurry Effluent Management       National                                                             Model     No                    Yes          No
                 System                                                                                                                Published
  ACE-13-16      Decanting Slurry Effluent to Waste Tanker          National                                                             Model     No                    Yes          No
                                                                                                                                       Published




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  ACE-13-17      Porous Mass Plant Maintenance Guidelines         National                                                               Model      No                    Yes          No
                                                                                                                                       Published
  ACE-13-18      Operating Silica and Lime Bulk Off-Loaders       National                                                               Model      No                    Yes          No
                                                                                                                                       Published
  ACE-13-19      Testing of New Porous Mass                       National                                                               Model      No                    Yes          No
                                                                                                                                       Published
  ACE-13-20      Handling of Acetone Used in the Porous Mass      National                                                               Model      No                    Yes          No
                 Plant                                                                                                                 Published
  ACE-13-21      Technical Parameters for Remassing Acetylene     National                                                               Model      No                    Yes          No
                 Cylinders at Porous Mass Plant                                                                                        Required


  ACE-14         Other Reference
  ACE-14-01      Calcium Carbide                                  National   Contains information about calcium                          Model      No                    No           No
                                                                             carbide that should be transferred to                     Published
                                                                             an appropriate ACE location after ToE
                                                                             approval
  ACE-14-02      Acetylene Cylinders                              National   Contains information about acetylene                        Model      No                    No           No
                                                                             cylinders that should be transferred to                   Published
                                                                             an appropriate ACE location after ToE
                                                                             approval
  ACE-14-03      Calcium Carbide Specifications                   Global     Contains the purchasing specifications currently ace-11                No                    No           No
                                                                             for calcium carbide that should be
                                                                             transferred to an appropriate IMSS
                                                                             location after ToE approval

  ACE-14-04      Acetylene Plant Switch Room Pressurisation       Local    Describes the procedures required to                                     No                    Yes          No
                 System                                                    operate the switch room pressurisation
                                                                           system
  ACE-14-05      Regional Check Sheets/Forms                      Regional Contains a list of all acetylene check                                   No                    No           No
                                                                           sheets/forms used within the region



  ACE-15         Lessons From Incidents
  ACE-15-01      Major Acetylene Incidents - 2008                 Group                                                                2.0 Mar 09   Yes                   No           No              None                 N/A

  ACE-15-02      Past Acetylene Incidents - Carbide and           Group                                                                1.0 Mar 09   No                    No           No              None                 N/A
                 Generator
  ACE-15-03      Past Acetylene Incidents - Purification,         Group                                                                1.0 Mar 09   No                    No           No              None                 N/A
                 Compression and Drying
  ACE-15-04      Past Acetylene Incidents - Filling               Group                                                                1.0 Mar 09   No                    No           No              None                 N/A

  ACE-15-05      Past Acetylene Incidents - Cylinder Inspection   Group                                                                1.0 Mar 09   No                    No           No              None                 N/A
                 and Maintenance
  ACE-15-06      Past Acetylene Incidents - Cylinder Transport,   Group                                                                1.0 Mar 09   No                    No           No              None                 N/A
                 Handling and Use
  ACE-15-07      Past Acetylene Incidents - Other                 Group                                                                1.0 Mar 09   No                    No           No              None                 N/A




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ACE-01       The Dissolved Acetylene Process
ACE-01-01    What is Acetylene                                            Group      Yes         15        12       13        No                               No
ACE-01-02    Dissolved Acetylene Production Process                       Global     Yes         14        10       14        No                               No
ACE-01-03    Producing Dissolved Acetylene from Petrochemical Processes   Global     Yes         9         9        9         No                               No

ACE-01-04    Acetylene Operations - Hazards and Safety                    Global     Yes         10         9       10        No                               No
ACE-01-05    SPARE                                                                               1          1       1
ACE-01-06    General Emergency Procedures                                 Site        #                                       Yes                              No
ACE-01-07    Global Management Reporting and KPI's                        Global
ACE-01-08    National Management Reporting and KPI's                      National
ACE-01-09    About this Site                                              Site        #                                       No                               No
ACE-01-10    Acetylene Emergency Guidelines                               Group      Yes         28        22       23        No                               No
ACE-01-11    Personal Protective Equipment in Acetylene Plants            Group      No                                       No                               No
ACE-01-12    Personal Protective Equipment at XXXXXX Acetylene Plant      Site       Yes                                      Yes                              No




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ACE-02        Supplying Calcium Carbide to the Generator
ACE-02-01    About Calcium Carbide                                              Group      Yes         11         9       11        No                               No
ACE-02-02    First Aid for Calcium Carbide Exposure                             Global     Yes         4          3       4         No                               No
ACE-02-03    Receiving and Storing Calcium Carbide                              Global     Yes         14         9       14        Yes                              No
ACE-02-04    Calcium Carbide Emergencies                                        Global     No                                       Yes                              No
ACE-02-05    SPARE
ACE-02-06    Dealing with Defective Calcium Carbide Containers                  Site        #                                       Yes                              No
ACE-02-07    About Transferring Calcium Carbide to the Generator from Drums     Global     Yes         12         9       12        No                               No

ACE-02-08    About Transferring Calcium Carbide to the Generator from Bulk      Global     Yes          9         7        9        No                               No
             Containers
ACE-02-09    SPARE
ACE-02-10    Purging Calcium Carbide Bulk Containers                            Site        #                                       Yes                              No
ACE-02-11    Transferring Calcium Carbide to the Generator from Drums           Site        #                                       Yes                              No

ACE-02-12    Transferring Calcium Carbide to the Generator from Bulk Containers Site        #                                       Yes                              No

ACE-02-13    About Handling Empty Calcium Carbide Drums                         Global     Yes          4         3        4        No                               No
ACE-02-14    About Handling Empty Calcium Carbide Bulk Containers               Site        #                                       Yes                              No
ACE-02-15    Disposing of Empty Calcium Carbide Drums                           Site        #                                       Yes                              No
ACE-02-16    Disposing/Maintaining Empty Calcium Carbide Bulk Containers        Site        #                                       Yes                              No

ACE-02-17    Emergency Procedures for Transferring Calcium Carbide              Site       #                                        No                               No
ACE-02-18    Dalmec Manipulator Troubleshooting and Maintenance                 Site       No                                       Yes                              No
ACE-02-19    Ozone Dust Collector Operation                                     Site       #                                        Yes                              No
ACE-02-20    Maintaining the Ozone Dust Collector                               Site       #                                        Yes                              No




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ACE-03       Generating Acetylene
ACE-03-01    About the Acetylene Generator                       Global     Yes         19        15       17        No                               No
ACE-03-02    About ALDA Generators                               Global     Yes         6         4        6         No                               No
ACE-03-03    About REXARC Generators                             Global     Yes         21        16       21        No                               No
ACE-03-04    About AGA Generators                                Global
ACE-03-05    About Air Liquide Generators                        Global     No                                       No                               No
ACE-03-06    Operating the Acetylene Generator                   Site       #                                        Yes                              No
ACE-03-07    Cleaning the Acetylene Generator                    Site       #                                        Yes                              No
ACE-03-08    Maintaining the Acetylene Generator                 Site       #                                        Yes                              No
ACE-03-09    Emergency Procedures when Operating the Generator   Site       #                                        Yes                              No
ACE-03-10    Purging the Gasholders                              Site       #                                        Yes                              No




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ACE-04       Carbide Lime Treatment
ACE-04-01    About Carbide Lime                              Global     Yes         11         9       10        No                               No
ACE-04-02    First Aid for Carbide Lime Exposure             Global     Yes         4          2       4         No                               No
ACE-04-03    Emergency Response to Carbide Lime Incidents    Global     Yes         2          2       2         No                               No
ACE-04-04    About Carbide Lime Treatment Plants             Global     Yes         2          2       2         No                               No
ACE-04-05    About Disposing of Carbide Lime                 Global     Yes         5          3       5         No                               No
ACE-04-06    Operating the Carbide Lime Treatment Plant      Site        #                                       Yes                              No
ACE-04-07    Carbide Lime Spills                             Global     Yes          4         4        4        Yes                              No
ACE-04-08    Determine Acetylene Content in Carbide Slurry   Global     No                                       Yes                              No




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ACE-05       Purifying, Compressing and Drying
ACE-05-01    About the Acetylene Purification Process                       Global     Yes          5         3        5        No                               No
ACE-05-02    Operating a Scrubber/Purifier                                  Site        #                                       Yes                              No
ACE-05-03    Maintaining a Scrubber/Purifier                                Site        #                                       Yes                              No
ACE-05-04    Emergency Procedures when Operating the Scrubber/Purifier      Site        #                                       Yes                              No
ACE-05-05    About Compression of Acetylene                                 Global     Yes          9         7        9        No                               No
ACE-05-06    Operating an Acetylene Compressor                              Site        #                                       Yes                              No
ACE-05-07    Maintaining an Acetylene Compressor                            Site        #                                       Yes                              No
ACE-05-08    Emergency Procedures when Operating the Compressor             Site        #                                       Yes                              No
ACE-05-09    About the Acetylene Drying Process                             Global     Yes         11         9       11        No                               No
ACE-05-10    Operating Low Pressure Acetylene Driers                        Site        #                                       Yes                              No
ACE-05-11    Maintining Low Pressure Acetylene Driers                       Site        #                                       Yes                              No
ACE-05-12    Emergency Procedures when Operating the Low Pressure Drier     Site        #                                       Yes                              No

ACE-05-13    Operating High Pressure Acetylene Driers                       Site        #                                       Yes                              No
ACE-05-14    Maintining High Pressure Acetylene Driers                      Site        #                                       Yes                              No
ACE-05-15    Emergency Procedures when Operating the High Pressure Drier    Site        #                                       Yes                              No

ACE-05-16    Operating an Additional Acetylene Compressor                   Site        #                                       Yes                              No
ACE-05-17    Maintaining an Additional Acetylene Compressor                 Site        #                                       Yes                              No
ACE-05-18    Emergency Procedures when Operating an Additional Compressor   Site        #                                       Yes                              No




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ACE-06       Filling Cylinders with Acetylene
ACE-06-01    About Acetylene Cylinder Filling                        Global     Yes          9         7        9        No                               No
ACE-06-02    About Acetoning Acetylene Cylinders                     Global     Yes          4         4        4        No                               No
ACE-06-03    Acetoning New Acetylene Cylinders                       Global     Yes          4         4        4        Yes                              No
ACE-06-04    Quality Testing of Acetylene                            Group      Yes          7         5        7        Yes                              No
ACE-06-05    Hot Cylinders at Acetylene Site                         Global     Yes          9         6        8        Yes                              No
ACE-06-06    Operating the Auto Acetoning Machine                    Site        #                                       Yes                              No
ACE-06-07    Manually Acetoning Acetylene Cylinders                  Site        #                                       Yes                              No
ACE-06-08    Cooling and Chilled Water Operations                    Site        #                                       Yes                              No
ACE-06-09    Filling Acetylene Cylinders                             Site        #                                       Yes                              No
ACE-06-10    Weighing-Off Acetylene Cylinders - Manual Acetone       Site        #                                       Yes                              No
ACE-06-11    About Blowing Down Acetylene Cylinders                  Group      Yes         13        11       12        No                               No
ACE-06-12    Blowing Down Acetylene Cylinders                        National    #                                       Yes                              No
ACE-06-13    Blowing-Down Acetylene Cylinders with Blocked Valves    National    #                                       Yes                              No
ACE-06-14    Discharge Testing Acetylene Cylinders                   National    #                                       Yes                              No
ACE-06-15    Manifold Cylinder Pack Handling                         National    #                                       Yes                              No
ACE-06-16    Filling Acetylene Cylinder Packs                        Site        #                                       Yes                              No
ACE-06-17    Filling Acetylene Trailers                              Site        #                                       Yes                              No
ACE-06-18    Emergency Procedures when Filling Acetylene Cylinders   Site        #                                       Yes                              No
ACE-06-19    Emergency Procedures when Filling Acetylene Trailers    Site        #                                       Yes                              No
ACE-06-20    Cylinder Handling Systems                               Site        #                                       Yes                              No
ACE-06-21    About Acetylene Bundles and Packs                       Group
ACE-06-22    Acetylene Offshore Bundle Assembly/Disassembly          Regional    #                                       Yes                              No




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ACE-07       Acetylene Cylinders
ACE-07-01    About Acetylene Cylinders                                         Global     Yes          8         6        8        No                               No
ACE-07-02    Private/Stranger/Vagrant Cylinders                                Global     Yes                                      No                               No
ACE-07-03    About Examination of Acetylene Cylinders                          Global     Yes         41        35       38        No                               No
ACE-07-04    Examination of Acetylene Cylinders                                National    #                                       Yes                              No
ACE-07-05    Examination Shop Procedures                                       Site
ACE-07-06    Periodic Examination of Marine Acetylene Cylinders                National    #                                       Yes                              No
ACE-07-07    Periodic Examination of Private Cylinders with Special Customer   National    #                                       Yes                              No
             Requirements
ACE-07-08    Maintaining Acetylene Cylinder Valves                             National    #                                       Yes                              No
ACE-07-09    Rejected Dissolved Acetylene Cylinders                            Global     Yes                                      No                               No
ACE-07-10    About Scrapping Acetylene Cylinders                               Global     Yes                                      No                               No
ACE-07-11    Removing Acetone from Acetylene Cylinders                         National   No                                       Yes                              No
ACE-07-12    Scrapping Acetylene Cylinders                                     National   No                                       Yes                              No
ACE-07-13    De-Massing Acetylene Cylinders                                    National   No                                       Yes                              No
ACE-07-14    Emergency Procedures when Examining Acetylene Cylinders           Site

ACE-07-15    Disposal of Acetylene Cylinder Waste Material from Vacuum         National    #                                       Yes                              No
             Cleaners
ACE-07-16    Removal and Disposal of Sisal Asbestos Well Packing               National    #                                       Yes                              No
ACE-07-17    National Acetylene Cylinder Requirements                          National    #                                       No                               No




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ACE-08       Solvents in the Acetylene Process
ACE-08-01    About Solvents                             Global     Yes          5         3        5        No                               No
ACE-08-02    First Aid for Exposure to Solvents         Global     Yes          3         2        3        No                               No
ACE-08-03    Handling, Storage and Testing of Acetone   Site        #                                       Yes                              No
ACE-08-04    Handling, Storage and Testing of DMF       Site
ACE-08-05    Emergency Procedures for Solvents          Site        #                                       Yes                              No




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ACE-09       Engineering Guidelines
ACE-09-01    Acetylene Cylinder Reference Tables                   National   No                                       No                               No
ACE-09-02    Acetylene Residual Gas Calculations                   Global     Yes          1         1        1        No                               No
ACE-09-03    Manifolded Cylinder Packs, Bundles, and Trailers      National
ACE-09-04    Fire Precautions at Acetylene Plants                  Global     Yes          8         6        8        No                               No
ACE-09-05    SPARE
ACE-09-06    Acetylene Plant Design                                Global     No           1         1        1        No                               No
ACE-09-07    Examination Shop Design                               Global     Yes          4         3        4        No                               No
ACE-09-08    Carbide Storage Area Design                           Global     Yes          5         4        5        No                               No
ACE-09-09    Variable Speed Compressors                            Global
ACE-09-10    Cylinder Emergency at Customer Site                   Global     Yes          2         2        2        #                                No
ACE-09-11    Deluge Systems                                        Global     No                                       No                               No


ACE-10       Environmental
ACE-10-01    About Environmental Aspects of Acetylene Production   Global
ACE-10-02    National Acetylene Environmental Policy               National
ACE-10-03    Emissions to the Environment                          Global
ACE-10-04    Handling Acetylene Emissions                          Site
ACE-10-05    Waste Treatment                                       Global
ACE-10-06    Handling Acetylene Waste Treatment                    Site


ACE-11       Specifications
ACE-11-01    About Acetylene Specification                         Global
ACE-11-02    Acetylene MSDS                                        Global
ACE-11-03    Calcium Carbide                                       National
ACE-11-04    Calcium Chloride                                      National
ACE-11-05    Acetone                                               National
ACE-11-06    DMF                                                   National
ACE-11-07    Regenatal/Monkey Dust/Catalysol                       National


ACE-12       Non-Operational Maintenance
ACE-12-01    About Non-Operational Maintenance                     Global
ACE-12-02    General Maintenance                                   Site
ACE-12-03    Carbide Area Maintenance                              Site
ACE-12-04    Acetylene Generator Maintenance                       Site
ACE-12-05    Acetylene Generator Cleaning                          Local      No                                       Yes                              No
ACE-12-06    Carbide Lime Treatment Plant Maintenance              Site
ACE-12-07    Acetylene Gasholder Inspection                        Local      No                                       Yes                              No
ACE-12-08    Scrubber/ Purifier/ Condenser Maintenance             Local      No                                       Yes                              No
ACE-12-09    Low Pressure Drier / Cooling Condensor Maintenance    Site
ACE-12-10    Compressor Maintenance                                Site




     Printed 11/29/2011                                                                                                                                                            Page 29 of 39
             ACE Assessment Matrix                                                  April-2011
                                                                                                            Traccess                                Practical                        Other Theory




                                                                                               Required?




                                                                                                                                        Required?




                                                                                                                                                                         Required?
                                                                                                                                                    Questions




                                                                                                                                                                                       Questions
                                                                                                           Total #




                                                                                                                                                                Format




                                                                                                                                                                                                   Format
                                                                                                                              Final #
 Number                                     Title




                                                                                                                     Self #
                                                                                       Scope




                                                                                                                                                                Doc




                                                                                                                                                                                                   Doc
ACE-12-11    High Pressure Drier Maintenance                                        Site
ACE-12-12    Filling Area Maintenance                                               Site
ACE-12-13    Acetone Equipment Maintenance                                          Site
ACE-12-14    Exam Shop Maintenance                                                  Site
ACE-12-15    Cylinder Bundle Maintenance                                            Local      No                                       Yes                              No


ACE-13       Porous Mass Plant
ACE-13-01    About Acetylene Cylinder Massing                                       Global     Yes                                      No                               No
ACE-13-02    About Acetylene Cylinder Massing in the Porous Mass Plant              National    #                                       No                               No
ACE-13-03    Operating Plant Equipment in the Porous Mass Plant                     National   No                                       Yes                              No
ACE-13-04    Internal and External Shot Blasting of Dissolved Acetylene Cylinders   National   No                                       Yes                              No

ACE-13-05    Porous Mass Plant Hydrostatic Pressure Testing                         National   No                                       Yes                              No
ACE-13-06    Cylinder Drying, Weighing and Stamping                                 National   No                                       Yes                              No
ACE-13-07    Preparing New Cylinder Shells for Massing                              National   No                                       Yes                              No
ACE-13-08    Preparing and Mixing Porous Mass Ingredients                           National   No                                       Yes                              No
ACE-13-09    Filling Acetylene Cylinders with Fibre Porous Mass                     National   No                                       Yes                              No
ACE-13-10    Curing and Drying Porous Mass                                          National   No                                       Yes                              No
ACE-13-11    Re-working Cylinders with Porous Mass Defects                          National   No                                       Yes                              No
ACE-13-12    Fitting Plugs, Felts, Gauze, Valve and Guards                          National   No                                       Yes                              No
ACE-13-13    Vacuuming, Gas Charging and Final Inspection of Newly Massed DA        National   No                                       Yes                              No
             Cylinders
ACE-13-14    Final Preparation of Massed Cylinders                                  National   No                                       Yes                              No
ACE-13-15    Porous Mass Plant Slurry Effluent Management System                    National   No                                       Yes                              No
ACE-13-16    Decanting Slurry Effluent to Waste Tanker                              National   No                                       Yes                              No
ACE-13-17    Porous Mass Plant Maintenance Guidelines                               National   No                                       Yes                              No
ACE-13-18    Operating Silica and Lime Bulk Off-Loaders                             National   No                                       Yes                              No
ACE-13-19    Testing of New Porous Mass                                             National   No                                       Yes                              No
ACE-13-20    Handling of Acetone Used in the Porous Mass Plant                      National   No                                       Yes                              No
ACE-13-21    Technical Parameters for Remassing Acetylene Cylinders at Porous       National   No                                       Yes                              No
             Mass Plant


ACE-14       Other Reference
ACE-14-01    Calcium Carbide                                                        National   No                                       No                               No
ACE-14-02    Acetylene Cylinders                                                    National   No                                       No                               No
ACE-14-03    Calcium Carbide Specifications                                         Global     No                                       No                               No
ACE-14-04    Acetylene Plant Switch Room Pressurisation System                      Local      No                                       Yes                              No
ACE-14-05    Regional Check Sheets/Forms                                            Regional   No                                       No                               No


ACE-15       Lessons From Incidents
ACE-15-01    Major Acetylene Incidents - 2008                                       Group      Yes                                      No                               No
ACE-15-02    Past Acetylene Incidents - Carbide and Generator                       Group      No                                       No                               No




     Printed 11/29/2011                                                                                                                                                                             Page 30 of 39
             ACE Assessment Matrix                                             April-2011
                                                                                                       Traccess                                Practical                        Other Theory




                                                                                          Required?




                                                                                                                                   Required?




                                                                                                                                                                    Required?
                                                                                                                                               Questions




                                                                                                                                                                                  Questions
                                                                                                      Total #




                                                                                                                                                           Format




                                                                                                                                                                                              Format
                                                                                                                         Final #
 Number                                     Title




                                                                                                                Self #
                                                                                  Scope




                                                                                                                                                           Doc




                                                                                                                                                                                              Doc
ACE-15-03    Past Acetylene Incidents - Purification, Compression and Drying   Group      No                                       No                               No

ACE-15-04    Past Acetylene Incidents - Filling                                Group      No                                       No                               No
ACE-15-05    Past Acetylene Incidents - Cylinder Inspection and Maintenance    Group      No                                       No                               No

ACE-15-06    Past Acetylene Incidents - Cylinder Transport, Handling and Use   Group      No                                       No                               No

ACE-15-07    Past Acetylene Incidents - Other                                  Group      No                                       No                               No




     Printed 11/29/2011                                                                                                                                                                        Page 31 of 39
             ACE Training Needs Analysis                                                                                April-2011
                                                                                                                                                                 Target Audience




                                                                                                                                                                           Supervisor/


                                                                                                                                                                                         Maintenanc
                                                                                                                        Filling Area


                                                                                                                                       Generating


                                                                                                                                                    Inspection




                                                                                                                                                                                                                  Plant Staff
                                                                                                                                                                           Manager




                                                                                                                                                                                                      First Aid


                                                                                                                                                                                                                  Massing
 Number                          Title                                             Chapter description




                                                                                                                                                                  Leader
                                                              Scope




                                                                                                                                                                  Team
                                                                                                                                       Area


                                                                                                                                                    Area




                                                                                                                                                                                         e
ACE-01       The Dissolved Acetylene Process
ACE-01-01    What is Acetylene                             Group      Describes the properties and hazards of           •                •            •            •          •            •
ACE-01-02    Dissolved Acetylene Production Process        Global     acetylene
                                                                      Describes how acetylene is produced               •                •            •            •          •            •
ACE-01-03    Producing Dissolved Acetylene from            Global     Describes how acetylene is produced as a by-
             Petrochemical Processes                                  product of the pertochemical process              •                •            •            •          •            •
ACE-01-04    Acetylene Operations - Hazards and Safety     Global     Summarises the hazards associated with
                                                                      operating and maintaining acetylene plants        •                •            •            •          •            •          •
ACE-01-05    SPARE
ACE-01-06    General Emergency Procedures                  Site       Explains the general emergency procedures         •                •            •            •          •            •
ACE-01-07    Global Management Reporting and KPI's         Global     (not specific to an area or equipment) used at
                                                                      Details the management reporting required at                                                 •          •
ACE-01-08    National Management Reporting and KPI's       National   acetylene sites
                                                                      Details the management reporting
                                                                      requirements at a national level
ACE-01-09    About this Site                               Site       Describes how the acetylene area operates         •                •            •            •          •            •
ACE-01-10    Acetylene Emergency Guidelines                Group      Details the global guidelines that must be used   •                •            •            •          •            •
ACE-01-11    Personal Protective Equipment in Acetylene    Group      for acetylene emergencies at all BOC sites
                                                                      Outlines the minimum mandatory PPE                •                •            •            •          •            •
ACE-01-12    Plants
             Personal Protective Equipment at XXXXXX       Site       requirements for normal day-to-day operations
                                                                      Outlines the site-specific PPE requirements (in
             Acetylene Plant                                          addition to the global requirements) for this     •                •            •            •          •            •          •
                                                                      site

ACE-02        Supplying Calcium Carbide to the Generator
ACE-02-01    About Calcium Carbide                    Group           Describes the features and properties of                           •                         •          •            •
ACE-02-02    First Aid for Calcium Carbide Exposure        Global     calcium carbide
                                                                      Provides guidelines for administering first aid                    •                         •          •                       •
ACE-02-03    Receiving and Storing Calcium Carbide         Global     following guidelines to calcium carbide
                                                                      Provides exposure and procedures for                               •                         •          •
ACE-02-04    Calcium Carbide Emergencies                   Global     receiving links storing calcium carbide
                                                                      Provides and to ACE-01-10 for carbide                              •                         •          •
ACE-02-05    SPARE                                                    emergencies
ACE-02-06    Dealing with Defective Calcium Carbide        Site       Describes how to deal with defective or
             Containers                                               damaged bulk calcium carbide containers at a                       •                         •
ACE-02-07    About Transferring Calcium Carbide to the     Global     Contains guidelines for transferring calcium
             Generator from Drums                                     carbide to the generator hopper using a skip                       •                         •          •
ACE-02-08    About Transferring Calcium Carbide to the     Global     Contains guidelines for transferring calcium
             Generator from Bulk Containers                           carbide to the generator hopper                                    •                         •
ACE-02-09    SPARE
ACE-02-10    Purging Calcium Carbide Bulk Containers       Site       Describes how to purge calcium carbide bulk                        •                         •
ACE-02-11    Transferring Calcium Carbide to the Generator Site       vessels
                                                                      Describes the procedures for loading the
             from Drums                                               calcium carbide skip from drums                                    •                         •
ACE-02-12    Transferring Calcium Carbide to the Generator Site       Describes guidelines and procedures for
             from Bulk Containers                                     transferring calcium carbide to the generator                      •                         •




     Printed 11/29/2011                                                                                                                                                                                             Page 32 of 39
             ACE Training Needs Analysis                                                                               April-2011
                                                                                                                                                                Target Audience




                                                                                                                                                                          Supervisor/


                                                                                                                                                                                        Maintenanc
                                                                                                                       Filling Area


                                                                                                                                      Generating


                                                                                                                                                   Inspection




                                                                                                                                                                                                                 Plant Staff
                                                                                                                                                                          Manager




                                                                                                                                                                                                     First Aid


                                                                                                                                                                                                                 Massing
 Number                            Title                                          Chapter description




                                                                                                                                                                 Leader
                                                              Scope




                                                                                                                                                                 Team
                                                                                                                                      Area


                                                                                                                                                   Area




                                                                                                                                                                                        e
ACE-02-13    About Handling Empty Calcium Carbide          Global     Provides guidelines for dealing with empty
             Drums                                                    calcium carbide drums                                             •                         •          •
ACE-02-14    About Handling Empty Calcium Carbide Bulk     Site       Provides guidelines for dealing with empty
             Containers                                               calcium carbide bulk containers                                   •                         •
ACE-02-15    Disposing of Empty Calcium Carbide Drums      Site       Provides procedures for disposing of empty
                                                                      calcium carbide drums                                             •                         •          •
ACE-02-16    Disposing/Maintaining Empty Calcium Carbide   Site       Describes how to inspect bulk containers after
             Bulk Containers                                          they are empty                                                    •                         •
ACE-02-17    Emergency Procedures for Transferring         Site       Describes the emergency procedures when
             Calcium Carbide                                          transferring calcium carbide to the generator                     •                         •          •
ACE-02-18    Dalmec Manipulator Troubleshooting and        Site       Describes how to maintain the Dalmec
             Maintenance                                              manipulator                                                       •                         •          •
ACE-02-19    Ozone Dust Collector Operation                Site       Provides instruction on the safe operation of                     •                         •          •
ACE-02-20    Maintaining the Ozone Dust Collector          Site       the Ozone Dust Collector maintenance of the
                                                                      Provides instruction on the                                       •                         •          •            •
                                                                      Ozone Dust Collector

ACE-03       Generating Acetylene
ACE-03-01    About the Acetylene Generator                 Global     Describes the general characteristics of the                      •                         •          •            •
ACE-03-02    About ALDA Generators                         Global     acetylene generating process and acetylene
                                                                      Provides an overview of the ALDA low pressure                     •                         •          •            •
ACE-03-03    About REXARC Generators                       Global     acetylene generator of the REXARC medium
                                                                      Provides an overview                                              •                         •          •            •
ACE-03-04    About AGA Generators                          Global     pressure an overview of the AGA low pressure
                                                                      Provides acetylene generator
ACE-03-05    About Air Liquide Generators                  Global     acetylene generator of the Air Liquide low
                                                                      Provides an overview
ACE-03-06    Operating the Acetylene Generator             Site       pressure acetylene generator
                                                                      Describes procedures for day-to-day acetylene                     •                         •
ACE-03-07    Cleaning the Acetylene Generator              Site       generator operations
                                                                      Explains the procedures used to complete                          •                         •                       •
ACE-03-08    Maintaining the Acetylene Generator           Site       regular generator cleaning
                                                                      Explains how to maintain the generator                            •                         •                       •
ACE-03-09    Emergency Procedures when Operating the       Site       Provides the procedures that must be used for
             Generator                                                a generator emergency                                             •                         •          •            •
ACE-03-10    Purging the Gasholders                        Site       Provides the procedures for purging the                           •                         •
                                                                      gasholders for maintenance

ACE-04       Carbide Lime Treatment
ACE-04-01    About Carbide Lime                            Global     Describes the properties and precautions of                       •                         •                       •
ACE-04-02    First Aid for Carbide Lime Exposure           Global     carbide lime first aid treatment to administer
                                                                      Describes the                                                                                                                  •
ACE-04-03    Emergency Response to Carbide Lime            Global     if exposured to carbide lime
                                                                      Describes the emergency response for carbide
             Incidents                                                lime incidents                                                    •                         •          •
ACE-04-04    About Carbide Lime Treatment Plants           Global     Describes the types of carbide lime treatment                     •                         •          •
ACE-04-05    About Disposing of Carbide Lime               Global     plants
                                                                      Describes how to dispose of carbide lime                          •                         •          •
ACE-04-06    Operating the Carbide Lime Treatment Plant    Site       Provides guidelines for operating the carbide
                                                                      lime sludge pits                                                  •                         •
ACE-04-07    Carbide Lime Spills                           Global     Describes the procedures for handling a                           •                         •          •
                                                                      carbide lime spill




     Printed 11/29/2011                                                                                                                                                                                            Page 33 of 39
             ACE Training Needs Analysis                                                                             April-2011
                                                                                                                                                              Target Audience




                                                                                                                                                                        Supervisor/


                                                                                                                                                                                      Maintenanc
                                                                                                                     Filling Area


                                                                                                                                    Generating


                                                                                                                                                 Inspection




                                                                                                                                                                                                               Plant Staff
                                                                                                                                                                        Manager




                                                                                                                                                                                                   First Aid


                                                                                                                                                                                                               Massing
 Number                          Title                                          Chapter description




                                                                                                                                                               Leader
                                                            Scope




                                                                                                                                                               Team
                                                                                                                                    Area


                                                                                                                                                 Area




                                                                                                                                                                                      e
ACE-04-08    Determine Acetylene Content in Carbide      Global     Describes the procedures for testing acetylene
             Slurry                                                 content in carbide lime                                                                     •          •

ACE-05       Purifying, Compressing and Drying
ACE-05-01    About the Acetylene Purification Process    Global     Describes why acetylene gas is purified          •                                          •          •            •
ACE-05-02    Operating a Scrubber/Purifier               Site       Describes the operation of the catalysol type    •                                          •
ACE-05-03    Maintaining a Scrubber/Purifier             Site       purifier
                                                                    Describes the maintenance of the catalysol       •                                          •
ACE-05-04    Emergency Procedures when Operating the     Site       type purifier
                                                                    Details all emergency procedures that must be
             Scrubber/Purifier                                      followed when operating a purifier               •                                          •          •
ACE-05-05    About Compression of Acetylene              Global     Describes the operations and components of       •                                          •          •
ACE-05-06    Operating an Acetylene Compressor           Site       the acetylene operating procedures for the
                                                                    Describes the compressor                         •                                          •
ACE-05-07    Maintaining an Acetylene Compressor         Site       acetylene compressor
                                                                    Describes the maintenance procedures for the     •                                          •
ACE-05-08    Emergency Procedures when Operating the     Site       acetylene compressor
                                                                    Details the emergency procedures that must
             Compressor                                             be followed when operating a compressor          •                                          •          •
ACE-05-09    About the Acetylene Drying Process          Global     Describes how acetylene is dried in both low     •                                          •          •
ACE-05-10    Operating Low Pressure Acetylene Driers     Site       Describespressure dryers to operate the low
                                                                    and high the procedures
ACE-05-11    Maintining Low Pressure Acetylene Driers    Site       pressure dryerrequirements for regular
                                                                    Describes the
ACE-05-12    Emergency Procedures when Operating the     Site       maintenance of the low pressure dryer
                                                                    Details emergency procedures that must be
             Low Pressure Drier                                     followed when operating the low pressure
ACE-05-13    Operating High Pressure Acetylene Driers    Site       Describes the procedures to operate a high
                                                                    pressure drier                                   •                                          •
ACE-05-14    Maintining High Pressure Acetylene Driers   Site       Describes the procedures to maintain a high
                                                                    pressure drier                                   •                                          •
ACE-05-15    Emergency Procedures when Operating the     Site       Details emergency procedures that must be
             High Pressure Drier                                    followed when operating the high pressure        •                                          •          •
ACE-05-16    Operating an Additional Acetylene           Site       Describes the operating procedures for an
             Compressor                                             additional acetylene compressor                  •                                          •
ACE-05-17    Maintaining an Additional Acetylene         Site       Describes the maintenance procedures for an
             Compressor                                             additional acetylene compressor                  •                                          •
ACE-05-18    Emergency Procedures when Operating an      Site       Details the emergency procedures that must
             Additional Compressor                                  be followed when operating an additional         •                                          •          •

ACE-06       Filling Cylinders with Acetylene
ACE-06-01    About Acetylene Cylinder Filling            Global     Describes the process for filling acetylene      •                                          •          •            •
ACE-06-02    About Acetoning Acetylene Cylinders         Global     cylinders how to add acetone to used and new
                                                                    Describes                                        •                                          •          •            •
ACE-06-03    Acetoning New Acetylene Cylinders           Global     acetylene cylinders
                                                                    Describes the procedure for adding acetone to    •                                          •
ACE-06-04    Quality Testing of Acetylene                Group      new cylinders requirements for acetylene
                                                                    Describes the                                    •                                          •
ACE-06-05    Hot Cylinders at Acetylene Site             Global     purity and other quality tests
                                                                    Details the procedures to handle hot cylinders   •                •            •            •          •            •
ACE-06-06    Operating the Auto Acetoning Machine        Site       when found inprocedures to operate the Auto
                                                                    Describes the the acetylene plant                •                                          •
                                                                    Acetoning Machine




     Printed 11/29/2011                                                                                                                                                                                          Page 34 of 39
             ACE Training Needs Analysis                                                                                April-2011
                                                                                                                                                                 Target Audience




                                                                                                                                                                           Supervisor/


                                                                                                                                                                                         Maintenanc
                                                                                                                        Filling Area


                                                                                                                                       Generating


                                                                                                                                                    Inspection




                                                                                                                                                                                                                  Plant Staff
                                                                                                                                                                           Manager




                                                                                                                                                                                                      First Aid


                                                                                                                                                                                                                  Massing
 Number                            Title                                            Chapter description




                                                                                                                                                                  Leader
                                                               Scope




                                                                                                                                                                  Team
                                                                                                                                       Area


                                                                                                                                                    Area




                                                                                                                                                                                         e
ACE-06-07    Manually Acetoning Acetylene Cylinders        Site        Describes how to manually add acetone to         •                                          •
ACE-06-08    Cooling and Chilled Water Operations          Site        acetylene cylinders to operate the cooling and
                                                                       Details procedures                               •                                          •
ACE-06-09    Filling Acetylene Cylinders                   Site        chilled water systems
                                                                       Describes how to prepare and fill acetylene      •                                          •
ACE-06-10    Weighing-Off Acetylene Cylinders - Manual     Site        cylinders
                                                                       Details procedures to weigh-off acetylene
             Acetone                                                   cylinders                                        •                                          •
ACE-06-11    About Blowing Down Acetylene Cylinders        Group       Describes the global guidelines that must be     •                             •            •          •
ACE-06-12    Blowing Down Acetylene Cylinders              National    applied when blowing downfor blowing down
                                                                       Describes local procedures acetylene             •                             •            •          •
ACE-06-13    Blowing-Down Acetylene Cylinders with         National    acetylene cylinders
                                                                       Describes the procedures required to blow-
             Blocked Valves                                            down cylinders that have a blocked valve         •                             •            •
ACE-06-14    Discharge Testing Acetylene Cylinders         National    Describes procedures to discharge test           •                                          •
ACE-06-15    Manifold Cylinder Pack Handling               National    Describes cylinders
                                                                       acetylene how to dismantle, check and
                                                                                                                        •                                          •
ACE-06-16    Filling Acetylene Cylinder Packs              Site        reassess manifoldfill local acetylene cylinder
                                                                       Describes how to packs for acetylene             •                                          •
ACE-06-17    Filling Acetylene Trailers                    Site        packs
                                                                       Details the procedures that must be followed
ACE-06-18    Emergency Procedures when Filling Acetylene Site          when filling acetylene trailers
                                                                       Describes the emergency procedures to follow
             Cylinders                                                 when filling acetylene cylinders                 •                •            •            •          •            •
ACE-06-19    Emergency Procedures when Filling Acetylene Site          Describes the emergency procedures to follow
             Trailers                                                  when filling acetylene trailers
ACE-06-20    Cylinder Handling Systems                   Site          Decsribes the cylinder handing systems used
                                                                       during acetylene filling                         •                                          •
ACE-06-21    About Acetylene Bundles and Packs             Group
                                                                                                                        •                                          •
ACE-06-22    Acetylene Offshore Bundle                     Regional
             Assembly/Disassembly                                                                                       •                                          •

ACE-07       Acetylene Cylinders
ACE-07-01    About Acetylene Cylinders                     Global      Describes the construction and use of            •                •            •            •          •
ACE-07-02    Private/Stranger/Vagrant Cylinders            Global      acetylene cylinders
                                                                       Details the guidelines for handling and          •                             •            •          •
ACE-07-03    About Examination of Acetylene Cylinders      Global      Describes private and stranger acetylene
                                                                       examiningthe requirements for periodical
                                                                       examination of acetylene cylinders               •                             •            •
ACE-07-04    Examination of Acetylene Cylinders            National    Describes the procedures to periodically
ACE-07-05    Examination Shop Procedures                   Site        examin/requalify acetylene cylinders
                                                                       Describes the procedures used in the test shop                                 •            •
ACE-07-06    Periodic Examination of Marine Acetylene       National   Describes all the requirements for examining
             Cylinders                                                 Unitor or Drew Ameroid marine cylinders                                        •            •
ACE-07-07    Periodic Examination of Private Cylinders with National   Describes examination requirements for
             Special Customer Requirements                             cylinder types other than standard BOC filled                                  •            •
ACE-07-08    Maintaining Acetylene Cylinder Valves          National   Describes the procedures to maintain cylinder                                  •            •
ACE-07-09    Rejected Dissolved Acetylene Cylinders        Global      valves the global requirements for dealing
                                                                       Covers                                                                         •            •
ACE-07-10    About Scrapping Acetylene Cylinders           Global      with rejected acetylene cylinders
                                                                       Provides global guidelines for scrapping                                       •            •
                                                                       acetylene cylinders




     Printed 11/29/2011                                                                                                                                                                                             Page 35 of 39
             ACE Training Needs Analysis                                                                                   April-2011
                                                                                                                                                                    Target Audience




                                                                                                                                                                              Supervisor/


                                                                                                                                                                                            Maintenanc
                                                                                                                           Filling Area


                                                                                                                                          Generating


                                                                                                                                                       Inspection




                                                                                                                                                                                                                     Plant Staff
                                                                                                                                                                              Manager




                                                                                                                                                                                                         First Aid


                                                                                                                                                                                                                     Massing
 Number                           Title                                              Chapter description




                                                                                                                                                                     Leader
                                                                Scope




                                                                                                                                                                     Team
                                                                                                                                          Area


                                                                                                                                                       Area




                                                                                                                                                                                            e
ACE-07-11    Removing Acetone from Acetylene Cylinders       National   Describes the procedures required to remove
                                                                        acetone from acetylene cylinders for either re-                                  •            •
ACE-07-12    Scrapping Acetylene Cylinders                   National   Describes the procedures for scrapping and
                                                                        disposing of acetylene cylinders that have                                       •            •
ACE-07-13    De-Massing Acetylene Cylinders                  National   Describes how to remove the mass from an
                                                                        acetylene cylinder in preparation for re-                                        •            •
ACE-07-14    Emergency Procedures when Examining             Site       Describes the procedures that must be
             Acetylene Cylinders                                        followed during an emergency when examining        •                •            •            •          •            •
ACE-07-15    Disposal of Acetylene Cylinder Waste Material   National   Describes how to dispose of waste from
             from Vacuum Cleaners                                       vacuum cleaners used in cylinder examination                                     •            •                       •
ACE-07-16    Removal and Disposal of Sisal Asbestos Well     National   Describes how to dispose of waste from well
             Packing                                                    packing removed during cylinder examination                                      •            •                       •
ACE-07-17    National Acetylene Cylinder Requirements        National   Details national cylinder specifications and
                                                                        requirements                                       •                •            •            •          •

ACE-08       Solvents in the Acetylene Process
ACE-08-01    About Solvents                                  Global     Describes the properties and precautions to        •                             •            •          •
ACE-08-02    First Aid for Exposure to Solvents              Global     Describes working with solvents
                                                                        take whenthe first aid treatment to administer
                                                                                                                                                         •            •          •                       •
ACE-08-03    Handling, Storage and Testing of Acetone        Site       following exposure to solvents
                                                                        Describes the procedures to handle and store       •                             •            •          •
ACE-08-04    Handling, Storage and Testing of DMF            Site       acetone the procedures to handle and store
                                                                        Describes
ACE-08-05    Emergency Procedures for Solvents               Site       DMF received at a site and keep an inventory
                                                                        Explains the procedures to follow during an        •                •            •            •          •            •
                                                                        emergency involving solvents

ACE-09       Engineering Guidelines
ACE-09-01    Acetylene Cylinder Reference Tables             National   Provides reference tables used during the
ACE-09-02    Acetylene Residual Gas Calculations             Global     dissolvedthe methodproduction processresidual
                                                                        Explains acetylene used to calculate
ACE-09-03    Manifolded Cylinder Packs, Bundles, and         National   gas in an acetylene cylinder MCPs, bundles and
                                                                        Describes design aspects of
             Trailers                                                   trailers
ACE-09-04    Fire Precautions at Acetylene Plants            Global     Describes the precautions to limit the risk, and
ACE-09-05    SPARE                                                      action to take, of fire at acetylene plants
ACE-09-06    Acetylene Plant Design                          Global     Describes the general design guidelines and
ACE-09-07    Examination Shop Design                         Global     considerations for acetylene plants new
                                                                        Details the design requirements for
ACE-09-08    Carbide Storage Area Design                     Global     Explains the shop facilities
                                                                        examination design guidelines for calcium
ACE-09-09    Variable Speed Compressors                      Global     carbide storage areas use of variable
                                                                        Describes guidelines for
ACE-09-10    Cylinder Emergency at Customer Site             Global     acetylene compressors use when dealing
                                                                        Describes procedures for
ACE-09-11    Deluge Systems                                  Global     with emergencies atguidelines for site
                                                                        Explains the design a customer's deluge
                                                                        systems in acetylene plants

ACE-10       Environmental




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             ACE Training Needs Analysis                                                                              April-2011
                                                                                                                                                               Target Audience




                                                                                                                                                                         Supervisor/


                                                                                                                                                                                       Maintenanc
                                                                                                                      Filling Area


                                                                                                                                     Generating


                                                                                                                                                  Inspection




                                                                                                                                                                                                                Plant Staff
                                                                                                                                                                         Manager




                                                                                                                                                                                                    First Aid


                                                                                                                                                                                                                Massing
 Number                          Title                                           Chapter description




                                                                                                                                                                Leader
                                                            Scope




                                                                                                                                                                Team
                                                                                                                                     Area


                                                                                                                                                  Area




                                                                                                                                                                                       e
ACE-10-01    About Environmental Aspects of Acetylene    Global     Describes the Group policy for environmental
             Production                                             aspects of acetyelene production                                                                        •
ACE-10-02    National Acetylene Environmental Policy     National   Describes the national policy for environmental                                                         •
ACE-10-03    Emissions to the Environment                Global     aspects of acetyelene productionemissions to
                                                                    Provides guidelines for handling                                                                        •
ACE-10-04    Handling Acetylene Emissions                Site       the environment from acetylene production
                                                                    Describes the procedures at each site to                                                                •
ACE-10-05    Waste Treatment                             Global     handle acetylene emissions
                                                                    Provides environmental guidelines for dealing                                                           •
ACE-10-06    Handling Acetylene Waste Treatment          Site       Describes the waste products
                                                                    with acetyleneprocedures at each site to
                                                                                                                                                                            •
                                                                    handle acetylene waste treatment

ACE-11       Specifications
ACE-11-01    About Acetylene Specification               Global     Describes the global guidelines for acetylene                                                           •
ACE-11-02    Acetylene MSDS                              Global     specifications to all acetylene MSDS
                                                                    Provides access
ACE-11-03    Calcium Carbide                             National   Describes the national specifications for
ACE-11-04    Calcium Chloride                            National   calcium carbide purchases
                                                                    Describes the national specifications for
ACE-11-05    Acetone                                     National   calcium chloride purchases
                                                                    Describes the national specifications for
ACE-11-06    DMF                                         National   acetone purchases
                                                                    Describes the national specifications for DMF
ACE-11-07    Regenatal/Monkey Dust/Catalysol             National   purchases the national specifications for
                                                                    Describes
                                                                    regenatal/monkey dust/catalysol purchases

ACE-12       Non-Operational Maintenance
ACE-12-01    About Non-Operational Maintenance           Global                                                                                                                          •
ACE-12-02    General Maintenance                         Site       pressure gauges, etc, housekeeping                                                                                   •
ACE-12-03    Carbide Area Maintenance                    Site                                                                                                                            •
ACE-12-04    Acetylene Generator Maintenance             Site                                                                                                                            •
ACE-12-05    Acetylene Generator Cleaning                Local      Describes the local procedures used by                                                                               •
ACE-12-06    Carbide Lime Treatment Plant Maintenance    Site       maintenance staff to clean the generator.
                                                                                                                                                                                         •
ACE-12-07    Acetylene Gasholder Inspection              Local      Describes the local procedures used by                                                                               •
ACE-12-08    Scrubber/ Purifier/ Condenser Maintenance   Local      maintenance staff to inspect the gasholder.
                                                                    Describes the local procedures used by                                                                               •
ACE-12-09    Low Pressure Drier / Cooling Condensor      Site       maintenance staff to maintain the scrubber/
                                                                                                                                                                                         •
ACE-12-10    MaintenanceMaintenance
             Compressor                                  Site                                                                                                                            •
ACE-12-11    High Pressure Drier Maintenance             Site                                                                                                                            •
ACE-12-12    Filling Area Maintenance                    Site                                                                                                                            •
ACE-12-13    Acetone Equipment Maintenance               Site                                                                                                                            •
ACE-12-14    Exam Shop Maintenance                       Site                                                                                                                            •
ACE-12-15    Cylinder Bundle Maintenance                 Local      Describes the local procedures used by                                                                               •
                                                                    maintenance staff to maintain cylinder

ACE-13       Porous Mass Plant




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             ACE Training Needs Analysis                                                                                 April-2011
                                                                                                                                                                  Target Audience




                                                                                                                                                                            Supervisor/


                                                                                                                                                                                          Maintenanc
                                                                                                                         Filling Area


                                                                                                                                        Generating


                                                                                                                                                     Inspection




                                                                                                                                                                                                                   Plant Staff
                                                                                                                                                                            Manager




                                                                                                                                                                                                       First Aid


                                                                                                                                                                                                                   Massing
 Number                            Title                                            Chapter description




                                                                                                                                                                   Leader
                                                                Scope




                                                                                                                                                                   Team
                                                                                                                                        Area


                                                                                                                                                     Area




                                                                                                                                                                                          e
ACE-13-01    About Acetylene Cylinder Massing                Global     Provides an overview of the DA cylinder                                                                                                       •
ACE-13-02    About Acetylene Cylinder Massing in the      National      massing process
             Porous Mass Plant                                                                                                                                                                                        •
ACE-13-03    Operating Plant Equipment in the Porous Mass National
             Plant                                                                                                                                                                                                    •
ACE-13-04    Internal and External Shot Blasting of       National
             Dissolved Acetylene Cylinders                                                                                                                                                                            •
ACE-13-05    Porous Mass Plant Hydrostatic Pressure       National
             Testing                                                                                                                                                                                                  •
ACE-13-06    Cylinder Drying, Weighing and Stamping       National                                                                                                                                                    •
ACE-13-07    Preparing New Cylinder Shells for Massing       National
                                                                                                                                                                                                                      •
ACE-13-08    Preparing and Mixing Porous Mass Ingredients National
                                                                                                                                                                                                                      •
ACE-13-09    Filling Acetylene Cylinders with Fibre Porous   National
             Mass                                                                                                                                                                                                     •
ACE-13-10    Curing and Drying Porous Mass                   National                                                                                                                                                 •
ACE-13-11    Re-working Cylinders with Porous Mass           National
             Defects                                                                                                                                                                                                  •
ACE-13-12    Fitting Plugs, Felts, Gauze, Valve and Guards   National
                                                                                                                                                                                                                      •
ACE-13-13    Vacuuming, Gas Charging and Final               National
             Inspection of Newly Massed DA Cylinders                                                                                                                                                                  •
ACE-13-14    Final Preparation of Massed Cylinders           National                                                                                                                                                 •
ACE-13-15    Porous Mass Plant Slurry Effluent               National
             Management System                                                                                                                                                                                        •
ACE-13-16    Decanting Slurry Effluent to Waste Tanker       National
                                                                                                                                                                                                                      •
ACE-13-17    Porous Mass Plant Maintenance Guidelines        National
                                                                                                                                                                                                                      •
ACE-13-18    Operating Silica and Lime Bulk Off-Loaders      National
                                                                                                                                                                                                                      •
ACE-13-19    Testing of New Porous Mass                      National                                                                                                                                                 •
ACE-13-20    Handling of Acetone Used in the Porous Mass     National
             Plant                                                                                                                                                                                                    •
ACE-13-21    Technical Parameters for Remassing              National
             Acetylene Cylinders at Porous Mass Plant                                                                                                                                                                 •

ACE-14       Other Reference
ACE-14-01    Calcium Carbide                                 National   Contains information about calcium carbide
ACE-14-02    Acetylene Cylinders                             National   that should be transferred to an appropriate
                                                                        Contains information about acetylene cylinders
                                                                        that should be transferred to an appropriate




     Printed 11/29/2011                                                                                                                                                                                              Page 38 of 39
             ACE Training Needs Analysis                                                                              April-2011
                                                                                                                                                               Target Audience




                                                                                                                                                                         Supervisor/


                                                                                                                                                                                       Maintenanc
                                                                                                                      Filling Area


                                                                                                                                     Generating


                                                                                                                                                  Inspection




                                                                                                                                                                                                                Plant Staff
                                                                                                                                                                         Manager




                                                                                                                                                                                                    First Aid


                                                                                                                                                                                                                Massing
 Number                           Title                                           Chapter description




                                                                                                                                                                Leader
                                                              Scope




                                                                                                                                                                Team
                                                                                                                                     Area


                                                                                                                                                  Area




                                                                                                                                                                                       e
ACE-14-03    Calcium Carbide Specifications                Global     Contains the purchasing specifications for
ACE-14-04    Acetylene Plant Switch Room Pressurisation    Local      calcium carbide that should be transferred to
                                                                      Describes the procedures required to operate
             System                                                 the switch room pressurisation system
ACE-14-05    Regional Check Sheets/Forms                   Regional Contains a list of all acetylene check
                                                                    sheets/forms used within the region


ACE-15       Lessons From Incidents
ACE-15-01    Major Acetylene Incidents - 2008              Group                                                      •                •            •            •          •            •          •              •
ACE-15-02    Past Acetylene Incidents - Carbide and        Group
ACE-15-03    Generator
             Past Acetylene Incidents - Purification,      Group
ACE-15-04    Compression and Drying - Filling
             Past Acetylene Incidents                      Group
ACE-15-05    Past Acetylene Incidents - Cylinder Inspection Group
ACE-15-06    and Maintenance
             Past Acetylene Incidents - Cylinder Transport, Group
ACE-15-07    Handling and Use
             Past Acetylene Incidents - Other               Group




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