Estimate
Labor Elapsed Labor M&S Total
(man-days) Days Cost Parts Cost
Development $104,760 $35,380 $179,540
Overall Total $142,300 $582,502 $764,202
DFEA Preproduction II $9,000.00 $14,680.00 $23,680.00
Schematic 5 $1,800.00 $1,800.00
Layout 10 $3,600.00 $3,600.00
PCB Fab 15 $0.00 $2,000.00 $2,000.00
Parts $0.00 $280.00 $280.00
FPGAs $0.00 $10,000.00 $10,000.00
PCB Assy $0.00 $1,200.00 $1,200.00
Smoke Test 5 $1,800.00 $1,800.00
Rework 5 $1,800.00 $1,200.00 $3,000.00
Motherboard Proto I $14,400.00 $9,450.00 $63,250.00
Schematic 10 $3,600.00 $3,600.00
Layout 20 $7,200.00 $7,200.00
PCB Fab 15 $0.00 $4,000.00 $4,000.00
Parts $0.00 $2,050.00 $2,050.00
PCB Assy 10 $0.00 $1,700.00 $1,700.00
Smoke Test 5 $1,800.00 $1,800.00
Rework 5 $1,800.00 $1,700.00 $3,500.00
Stand-Alone Tester $16,200.00 $3,500.00 $19,700.00
Spec, Schematic 15 $5,400.00 $5,400.00
Layout 15 $5,400.00 $5,400.00
PCB Fab 10 $0.00 $2,000.00 $2,000.00
Parts $0.00 $500.00 $500.00
PCB Assy 10 $0.00 $1,000.00 $1,000.00
Comissioning 15 $5,400.00 $5,400.00
Integration of DFEA $39,600.00 0 $39,600.00
Comission test setup 20 $7,200.00 $7,200.00
MB Firmware 20 $7,200.00 $7,200.00
DB Firmware (infrastructure) 10 $3,600.00 $3,600.00
Integrate DFEC + MB 10 $3,600.00 $3,600.00
Integrate MB + DB 10 $3,600.00 $3,600.00
System tests at BU 20 $7,200.00 $7,200.00
System tests at FNAL 20 $7,200.00 $7,200.00
Motherboard Proto II $3,960.00 $7,750.00 $11,710.00
Schematic 5 $1,800.00 $1,800.00
Layout 5 $1,800.00 $1,800.00
PCB Fab 15 $0.00 $4,000.00 $4,000.00
Parts $0.00 $2,050.00 $2,050.00
PCB Assy 10 $0.00 $1,700.00 $1,700.00
Smoke Test 1 $360.00 $360.00
Rework $0.00 $0.00
Preproduction Testing $0.00 0 $0.00
System tests at BU $0.00 $0.00
System tests at FNAL $0.00 $0.00
Construct production test setup $0.00 $0.00
Production Review $0.00 $0.00
Firmware Development 60 $21,600.00 $21,600.00
Unit cost times qty (col A)
Parts total Labor total
Qty Production $9,540.00 $547,122.40 $556,662.40 $547,122.40 $9,540.00
MB Production $252.00 $667.00 $37,850.00 $33,350.00 $4,500.00
50 PCB Fab 0.1 $36.00 $81.00 $5,850.00 4050 1800
50 Parts $0.00 $510.00 $25,500.00 25500 0
50 PCB Assy $0.00 $76.00 $3,800.00 3800 0
50 Program and Test 0.1 $36.00 $1,800.00 0 1800
5 Rework 0.5 $180.00 $900.00 0 900
DB Production $0.00 $5,137.72 $513,772.40 $513,772.40 $0.00
100 PCB Fab $0.00 $38.00 $3,800.00 3800 0
100 Parts $0.00 $55.22 $5,522.40 5522.4 0
100 FPGAs $0.00 $5,000.00 $500,000.00 500000 0
100 PCB Assy $0.00 $44.50 $4,450.00 4450 0
100 Program and Test $0.00 $0.00 0 0
10 Rework $0.00 $0.00 0 0
Integration $270.00 0 $5,040.00 0 $5,040.00
50 Mount DB on MB 0.1 $36.00 $1,800.00 0 1800
50 Test 0.05 $18.00 $900.00 0 900
3 Rework 0.5 $180.00 $540.00 0 540
50 Ship 0.1 $36.00 $1,800.00 0 1800
Support Personnel $28,000.00 $28,000.00
Technician Support 50 $10,000.00 $10,000.00
Project Management (Eric) 50 $18,000.00 $18,000.00
Page 1
CostSum
Labor M&S Total
Cost Parts Cost
Overall Total $142,300 $582,502 $764,202
DFEA Preproduction II $9,000 $14,680 $23,680
Motherboard Proto I $14,400 $9,450 $63,250
Integration of DFEA $39,600 $39,600
Motherboard Proto II $3,960 $7,750 $11,710
Firmware Development $21,600 $21,600
Production $9,540 $547,122 $556,662
Page 2
Rates
BU Engineering $45.00 per hour
BU Technician $25.00 per hour
Page 3
DB
Part Type quantity Footprint Description basis qty each basis cost/bd
0.1uF 40 603 CERAMIC CAPACITOR 4000 $0.03 DK $1.20
1.0uF 15 603 CERAMIC CAPACITOR X7R 1500 $0.06 DK $0.90
1nF 84 402 CERAMIC CAPACITOR 8400 $0.01 DK (10k) $1.00
5.1K 4 603 FILM RESISTOR 400 $0.10 WAG $0.40
10nF 42 402 CERAMIC CAPACITOR 4200 $0.01 DK $0.50
10uF 8 1206 CERAMIC CAPACITOR X5R 800 $1.00 WAG $8.00
100pF 14 402 CERAMIC CAPACITOR 1400 $0.06 DK (10k) $0.90
EEF-UE0E331R 2 7343 ELECTROLYTIC CAPS 200 $3.99 DK $7.98
84-pin CMC plug 6 AMP 600 $3.60 Prior $21.60
Estimate contingency 30% 12.744
Parts $55.22
XC2V6000-4BF957C 2 BF957 Xilinx FPGA 200 $2,500.00 FPGAs $5,000.00
PCB board 1 100 $38.00 PCB Fab $38.00
Assembly 1 100 $44.50 PCB Assy $44.50
Boards: 100
Page 4
MB
component name part number Quantity unit price basis qty manufacturer basis per brd pkg qty
ceramic capacitor 0.1uF 20 $0.06 1000 DK (4000) 1.12 RC0603 20
ceramic capacitor 1.0uF 1 $0.10 50 WAG 0.1 RC0603 1
chip resistor 100 10 $0.03 500 DK (5000) 0.33 RC0603 10
ceramic capacitor 10nF 57 $0.01 2850 DK (4000) 0.56 RC0603 57
ceramic capacitor 1nF 92 $0.06 4600 DK 5.152 RC0603 92
chip resistor 2.5K 1 $0.10 50 WAG 0.1 RC0603 1
chip resistor 2.7K 1 $0.10 50 WAG 0.1 RC0603 1
Tantalum capacitor 47uF 3 $1.00 150 DK 3 EIA 3
FPGA XC2V80-4FG256C 1 $38.67 50 Xilinx Wu 38.67 FG456 1
FLASH memory XCF01SV020C 1 $3.30 50 Xilinx Wu 3.3 QFP20 1
quad buffer SN74LVT125PWR 1 $0.37 50 Texas Instruments DK 0.37 TSSOP14 1
oct-transceiver SN74LVT245PM 3 $0.40 150 Texas Instruments DK 1.2 TSSOP14 3
CMC 84-pin receptacle 146893-2 12 $3.60 600 AMP Prior 43.2 CMC84 12
channel link transmitter SN65LVDS93DGG 4 $5.06 200 Texas Instruments DK 20.24 TSSOP16 4
channel link receiver SN65LVDS94DGG 8 $4.88 400 Texas Instruments DK 39.04 TSSOP14 8
quad LVDS driver DS90LV031BTMTC 1 $3.59 50 National Semiconductor DK 3.59 TSSOP16 1
quad LVDS receiver DS90LV032BTMTC 2 $2.74 100 National Semiconductor DK 5.48 TSSOP16 2
Specialty Capacitor EEF-UE0E331R 1 $4.61 50 Panasonic DK 4.61 RC 1
Specialty Capacitor EEF-UE0G221R 1 $4.61 50 Panasonic DK 4.61 RC 1
Specialty Capacitor EEJ-L0JD227R 2 $1.65 100 Panasonic DK 3.3 RC 2
HM2mm125pin connector Erni-064558 1 $8.00 50 ERNI WAG 8 2MM125 1
HM2mm95pin connector Erni-064784 2 $8.00 100 ERNI WAG 16 2MM95 2
multi-Coax connector Erni-044579 1 $5.00 50 ERNI WAG 5 1
Coax pigtail 1 $10.00 50 WAG 10 1
LDO voltage regulator MIC39301-2.5BU 1 $4.59 50 Micrel FA 4.59 VREG 1
VME ejector 2 $11.25 100 Triple-E Prior 22.5 2
front panel 1 $25.00 50 WAG 25 1
SLDB connector 2 $5.00 100 WAG 10 2
48V DC-DC converter 1 $102.00 50 WAG 102 VREG 1
48V input filter 1 $10.00 50 WAG 10 VREG 1
fuse 2A 1 $1.00 50 WAG 1 FUSE 1
2X5 header 1 $1.50 50 WAG 1.5 HDR2x5 1
Estimate contingency 30% 118.0986
PCB Parts Only $511.76
PCB Fabrication 1 $81.00 50 PCB Fab PDCirc $81.00
PCB Assembly 1 $76.00 50 PCB Assy $76.00
Number of Boards: 50
Page 5
Revisions
04/01/04 02:00:00 PM V0.9 posted on web for review
04/01/04 04:30:00 PM V1.0 posted on web for review
04/02/04 10:40:00 AM V1.1 – add tester task
Page 6