Proforma T-1
Installed Capacity, Production & Capacity Utlisation
Name of Company :
Technology Employed :
S.No. Item Unit 2006-07 2007-08 2008-09
1 Installed Capacity (declared by the company) MT/annum
a) clinker MT/annum
b) cement MT/annum
2 Type wise Production MT/annum
a) clinker MT/annum
b) cement MT/annum
i) Ordinary portland cement (OPC) MT/annum
ii) Portland pozlana cement (PPC) MT/annum
iii) Portlant blast furnace slag cement (PBFSC) MT/annum
iv) others
v) Total
3 Capacity Utilisation %
4 Reasons for under utilisation of Capacity
a. Schedule maintenance %
b. Equipment breakdown / process problem %
c. Raw material shortage %
d. Power failure %
e. Demand constraints %
f. Others ( please specify) %
* MT - Million Tonnes
Proforma T-2
Clinker Production and Consumption
Name of Company :
Technology Employed :
S.No. Item Unit 2006-07 2007-08 2008-09
1 Clinker Production MT
2 Clinker consumption in the MT
production of cement MT
a) OPC MT
b) PPC MT
c) PBFSC MT
d) Other MT
e) Total MT
3 Clinker Sales MT
4 Interunit Clinker transfer, if any, MT
(pl. specify name of plant)
MT - Million tonnes
Proforma T-3
Section wise major equipments used in the production of Cement
Name of Company :
Technology Employed :
S.No. Name of Section Nos. Size Rated output Rated output Total annual
of each machine of each machine capacity
(TPH) (TPD) (MT)
1 Raw mills
2 Rotary kilns
3 Cement mills
4 Other sections
TPH - Tonnes per hour
TPD - Tonnes per day
MT - Million tonnes
Proforma T-4
Production performance of major Sections
Name of Company :
Technology Employed :
S.No. Name of Section/Equipment Unit Production Performance
2006-07 2007-08 2008-09
1 Raw mill
a. No. of m/c Nos.
b. Available days/machine/annum Nos.
c. Total No. of Available days/annum(all machines) Nos.
d No of days worked/annum/machine Nos.
e. Total No of days worked/annum (all machines) Nos.
f. No. of hrs. worked/annum/machine Hrs.
g Total No. of hrs. worked/annum (all machines) Hrs.
h Production/machine/annum Million Ton.
i Total Production (all machines together) raw meal Million Ton.
2 Rotary Kiln
a. No. of m/c Nos.
b. Available days/machine/annum Nos.
c. Total No. of Available days/annum(all machines) Nos.
d No of days worked/annum/machine Nos.
e. Total No of days worked/annum (all machines) Nos.
f. No. of hrs. worked/annum/machine Hrs.
g Total No. of hrs. worked/annum (all machines) Hrs.
h Production/machine/annum Million Ton.
i Total Production (all machines together) clinker Million Ton.
3 Cement mill
a. No. of m/c Nos.
b. Available days/machine/annum Nos.
c. Total No. of Available days/annum(all machines) Nos.
d No of days worked/annum/machine Nos.
e. Total No of days worked/annum (all machines) Nos.
f. No. of hrs. worked/annum/machine Hrs.
g Total No. of hrs. worked/annum (all machines) Hrs.
h Production/machine/annum Million Ton.
i Total Production (all machines together) cement Million Ton.
4 Packing
a. No. of m/c Nos.
b. Available days/machine/annum Nos.
c. Total No. of Available days/annum(all machines) Nos.
d No of days worked/annum/machine Nos.
e. Total No of days worked/annum (all machines) Nos.
f. No. of hrs. worked/annum/machine Hrs.
g Total No. of hrs. worked/annum (all machines) Hrs.
h Production/machine/annum Million Ton.
i Total Production (all machines together) cement Million Ton.
Proforma T-5
Monthwise production of major Sections
Name of Company :
Technology Employed :
S.No. Product/item/Year Unit April May June July Aug. Sept Oct. Nov. Dec. Jan. Feb. March
1 Raw meal
a) actual production MT
2006-07 MT
2007-08 MT
2008-09 MT
b) Onstream hours
2006-07 Hrs
2007-08 Hrs
2008-09 Hrs
2 Clinker
a) actual production MT
2006-07 MT
2007-08 MT
2008-09 MT
b) Onstream days
2006-07 Nos.
2007-08 Nos.
2008-09 Nos.
3 Cement
a) actual production MT
2006-07 MT
2007-08 MT
2008-09 MT
b) Onstrteam hours
2006-07 Hrs
2007-08 Hrs
2008-09 Hrs
MT - Million Tonnes
Proforma T-6
Annual hours lost due to downtime (for the past three years)
Name of company :
Technology Employed :
S.No. Items Unit 2006-07 2007-08 2008-09
1 No. of available days No.
2 National holidays/holidays * No.
3 No. of days worked in a week No.
4 Total available hours Hrs.
5 Actual hours worked Hrs.
6 Downtime hours lost due to
i) schedule maintenance Hrs.
ii) procoess problem/equipmnet breakdown Hrs.
iii) power failutre Hrs.
iv) raw material shortage Hrs.
v) demand constraints Hrs.
vi) others (pl. specify total downtime hrs) Hrs.
Proforma T-7
Section wise material balance & Process /Wastage/Rejection
Name of Company :
Technology Employed :
S.No. Year Unit Raw mill (raw meal) Rotary kiln (clinker) Cement mill (cement) Packaging (cement)
Material balance % Wastage Material balance % Wastage Material balance % Wastage Material balance % Wastage
Input Output /Rejection Input Output /Rejection Input Output /Rejection Input Output /Rejection
1 2006-07 MT
2 2007-08 MT
3 2008-09 MT
unit MT : Million Tonnes
Proforma T-8
Raw material and Utilitiy Consumption
Name of company :
Technology employed :
S.No. Raw material / Year Actual Specific Consumption Specific Consumption/tonne of Cement
Consumption per tonne of clinker OPC PPC PBFSC Others Total
(t) (t/t) (t/t) (t/t) (t/t) (t/t) (t/t)
2006-07
1 Raw material
a) limestone
b) iron ore
c) laterite & clay
d) clinker
e) Gypsum
f) Pozolana
g) slag
h) fly ash
i) coal
j) others, if any
2 Utility consumption
a) Power
i) SEB
ii) Captive
iii) Total
2007-08
1 Raw material
a) limestone
b) iron ore
c) laterite & clay
d) clinker
e) Gypsum
f) Pozolana
g) slag
h) fly ash
i) coal
j) others, if any
2 Utility consumption
a) Power
i) SEB
ii) Captive
iii) Total
2008-09
1 Raw material
a) limestone
b) iron ore
c) laterite & clay
d) clinker
e) Gypsum
f) Pozolana
g) slag
h) fly ash
i) coal
j) others, if any
2 Utility consumption
a) Power
i) SEB
ii) Captive
iii) Total
SEB - State Electricity Board