Aircraft Availability Improvement Program (AAIP) by mq49C2d

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									   Air Force Materiel Command
        War-Winning Capabilities – On Time, On Cost




   Aircraft Availability
Improvement Program (AAIP)

                                  Briefing for
                   Logistics Officer Association
                              San Antonio, TX
                              11 October 2006

                               Briefer: Col Gary Melchor
                                 Deputy Director Logistics,
                                     AFMC
    Integrity - Service - Excellence
                              Overview
          Why AAIPs
          Background
          Development and Approval Process
          AAIP Templates
          Current Status
          Review and Looking Forward




HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference   Integrity - Service - Excellence   2
                We aren’t getting any younger…


      30

                                                                            u (27+)
      25
                                                             u
                                                            Up to 23   +
      20                                            u

                      Age in years            u
      15                              u                     2006

      10                   l          l
                      (9.2) u
                                              l             Down 40%
                         Aircraft in 1000s          l        l
         5                                                                  l


         0
                       1971         1991     1996   2001    2006           2011

Source: USAF Almanac
 HQ AFMC/A4
 USAF AAIP (eLog21)
 DOD MRO Conference             Integrity - Service - Excellence                      3
                             Our Vector


 “We will fund transformation
 through … organizational
 efficiencies, process efficiencies,
 reduction of legacy systems and
 manpower while sustaining GWOT
 and ongoing operations in support
 of the Joint Fight.”
        - Michael W. Wynne, SECAF



HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference   Integrity - Service - Excellence   4
                     Process Improvement – An AFMC
                                  View

                                                     Seamless Life-Cycle Management



                                               One
                                              Materiel
                                             Command


                                       Develop & Sustain
                                      Warfighting Systems
                                     (D&SWS) Core Process



                                  Air Force Smart Operations
                                 for the 21st Century (AFSO21)


HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference
                          Legacy t Previous AF e - E x Initiatives
                        I n t e g r iof y - S e r v i cProcess c e l l e n c e        5
                     AF Process Efficiencies

     Born of the CPI efforts in the ALCs
              Adopted for AF-wide use
              Enterprise-wide perspective

     Processes (personnel, logistics, comm, etc.)
      must be addressed end to end, not just locally
              Must produce substantial savings
              MAJCOM involvement & support is critical


HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference   Integrity - Service - Excellence     6
                     Process Improvement – An AFMC
                                  View

                                                     Seamless Life-Cycle Management



                                               One
                                              Materiel
                                             Command


                                       Develop & Sustain
                                      Warfighting Systems
                                     (D&SWS) Core Process



                                  Air Force Smart Operations
                                 for the 21st Century (AFSO21)


HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference
                          Legacy t Previous AF e - E x Initiatives
                        I n t e g r iof y - S e r v i cProcess c e l l e n c e        7
                     D&SWS Top-Level Targets

     Warfighter focused
               95% of programs “green” by 2010 (acq &
                sustainment)
               Improved availability by 20% by 2011
               O&S reduction by 10% by 2011




HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference    Integrity - Service - Excellence   8
                            Background
 Corona Top ’03: endorsed
eLog21 goal to improve aircraft
availability by 20% by FY11
  Apr 05: AF/A4/7 and AFMC/CV
joint-letter kicked-off campaign
          SPMs & MAJCOMs directed to
        develop AAIP’s with full array of
        transformation initiatives to improve
        availability

 Feb 06: 1st AAIPs reviewed and
approved
  Aug 06: AF/A4M and AFMC/A4
added 10% cost reduction effort
to AAIPs
 HQ AFMC/A4
 USAF AAIP (eLog21)
 DOD MRO Conference   Integrity - Service - Excellence   9
                     AAIP Development & Approval
                                Process
     SPMs & Lead MAJCOMs jointly develop plans
              Include improvements/initiatives at base, MAJCOM, depot and
               contractor
              Plans should have milestones by year (FY06-FY11)
              Take credit for existing and planned efforts
              Capture expected impact on cost and fleet availability
     Use AAIP Template developed by AFMC/A4
              Availability improvement and cost reduction
     Approved by ALC/Product Ctr CCs
     Vetted through AFMC/A4 & AF/A4M
     Final approval during AF/A4/7 and AFMC/CV VTC
              MAJCOM, ALCs, SPMs participate
     CSAF visibility through Qtrly CSAF Health of Weapon
      System Briefing
HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference     Integrity - Service - Excellence                      10
                        Availability Improvement
                               Initiatives
                                                             Phase - 47 A/C
                           TNMCM                             Fuels - 27 A/C
                      Reduce by  74 A/C                        - (Tukloc and Forcetec) & new Parker panel seals
                                                                - 370 Gallon External Fuel Tanks probes
                                                                - External Vent and Pressure Valve redesign
                                                             Diagnostic Electronic Start System Controller (DESSC)
                                                             ANG Phase inspection lean event
                                                             Other inspections reviews
                                                             Spider Harness Replacement
                                                             Airborne Video Tape Recorder Harness Replacement
     Improve                                                 Commercial Central Interface Unit
 availability to the                 TNMCS                   Digital Video Recorder replacement
                                Reduce by  14 A/C
    Warfighter                                               Color Multi-Function Display System (CMFDS)
                                                             Field level initiatives/best practices
  82.1% by FY11
                                                              Proactive Demand Leveling (PDL) – 14A/C
                                                              Radar Antenna – 24 Flow Day reduction
                                                              Maintenance Scheduling Application Tool (MSAT)
                                                              CWT and MICAP Reduction efforts
                                                              PSCM Initiatives
                      Depot (AFMC)                            Depot Level Continuous Process Improvements
                      Possessed by
                                                                 - Wing – 3 to 6 Flow Day reduction
                       3 A/C (FY07)
                                                                 - Flaps – 4 Flow Day reduction
                                                                 - Jet Fuel Starter - TBD
        LEGEND                                       CCIP Cellular Flow – 20 Flow Day reduction
Ongoing Initiatives                                  CCIP/STAR – 19 to 33 Flow Day reduction
Future Initiatives                                   Falcon Star – 49 Flow Day reduction
                                                     Flight Test – TBD
                                                     Acceptance Inspection – Reduction from 5 days to 1 day

 HQ AFMC/A4
 USAF AAIP (eLog21)
 DOD MRO Conference          Integrity - Service - Excellence                                                        11
               Aircraft Availability Glide Slope

                        400                                                                            80%


                                                                                                       70%
                        300

                                                                                                       60%
                        200
                                                                                                       50%

                        100
                                                                                                       40%


                          0                                                                            30%
                               2003    2004    2005    2006    2007    2008    2009    2010    2011
              TAI              356     356     356     356     356     356     356     356     356
              Planned          217.0   223.0   224.0   214.0   224.0   232.0   233.0   235.0   242.0
              AAIP Plan        61.0%   62.6%   62.9%   60.0%   62.9%   65.1%   65.4%   66.0%   68.0%
              % Actual Avail   61.0%   62.6%   62.5%
              Standard Ops                             60.0%   54.0%   55.0%   58.0%   63.0%   66.0%



HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference               Integrity - Service - Excellence                                            12
                     Cost Reduction Initiatives
                                       - Sample
                                       -          NOTE: All O&S categories
                        MILPER
                                       -           will be listed

                                                     Sample
                            DLRs                     -
                                                     -
            O&S
                                       - sample
            Cost              Civ      -
                                       -

                                                     - Sample
                            Depot                    -
                                                     -

                                        Sample
                       Consumables      -
                                        -
HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference    Integrity - Service - Excellence                 13
                     Current AAIP Status

 Group I (13 Feb 06)            Group II           Group III
      B-1                         B-52                  C-21
      F-16                        A-10                  E-4
                                                        E-8
      C-130/HC/AC/MC              HH-60
                                                        RQ/MQ-1
      C-5                         KC-10                 C-17
      F-15C/D                     KC-135
      F-15E                       RC-135
      EC-130**                    E-3
                                                       Approved (w/o cost)
      B-2**
                                                        Not approved

                                                       Sent back for rework
                                                  **
HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference   Integrity - Service - Excellence                   14
                          Review & Looking
                              Forward
          AAIP’s are dynamic…Identifying best practices and
           sharing ideas across weapon systems
                    Added focus on cost reduction and Total Ownership Cost
                    Senior level review: plans approved by AF/A4/7 and
                     AFMC/CV with status updates to CSAF
                    Unifying efforts across all the Centers and standardizing
                     AAIP reporting and metrics

  Next:
          Series of meetings culminating in Flag Level AAIP
           Summit @ WR-ALC in Dec
          Approve “Way Ahead” for AAIP including:
                    Establishing Governance
                    Codifying AAIP in AFI or formal guidance
                    Metrics, measures and reporting process
                    Review enterprise process to manage using AAIPs
HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference         Integrity - Service - Excellence                      15
HQ AFMC/A4
USAF AAIP (eLog21)
DOD MRO Conference   Integrity - Service - Excellence   16

								
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