Narendra Mohan Majhi
For suitable vacancy in Energy Management
Implementation of steam management techniques could lead to fuel saving of 4500 MT
Key areas per year and financial benefit of 635 Lakhs per annum on sustained basis at Barauni and
independently Guwahati Refinery. The steam management systems implemented are:
worked for De-bottlenecking of steam trapping system in KTU wherein old bucket type traps were
steam replaced with float type traps, condensate return line was resized and flash steam
conservation recovery system was implemented successfully.
In PEU there was frequent steam leak problem in MP steam header. This could be
eliminated by providing suitable thermodynamic steam traps in the header for removal
Installation of MST 21 traps, BPT traps, glandless valves for conservation of steam in
two oil refineries.
Recovery of flash steam from condensate ex reboiler of stabilizer column in one of the
Resizing of LP extraction steam line from steam turbine to facilitate extraction of LP
steam from turbine and improvement in efficiency of TG.
Worked out modalities for steam trap survey and implementation of condensate
recovery system in one refinery.
Steam leak survey at five oil refineries (Barauni, Digboi, Guwahati, Gujarat, Kochin)
Competence The acquired qualification of Certified Energy Auditor / Energy Manager, Certified
and skill that by Bureau of Energy Efficiency, Ministry of Power, and Government of India shall
could be consolidate the competitiveness of Energy Audit Division. This could be
added to an advantageous for fulfilling statutory requirement of Government of India.
Vast experience in industry could result in integration of customer’s requirement and
supplier’s capability / competency in design of steam system.
Wide experience in energy audit of boilers and hydrocarbon loss control
could pave the way for diversifying activities of Energy Audit Division
Experience in application of SQC and SIX SIGMA can add value to the
Experience in About 24 years experience in Oil Refineries out of which last 17 years experience in
Thermal the field of Energy conservation. Vast experience in THERMAL ENERGY Audit with
Energy Audit specialization in steam system audit oil refineries (steam leak survey, steam trap
(Steam) survey, development of condensate recovery system etc.). The details of experience
are briefed as under.
Initiated trial of Universal Thermodynamic steam trap along with pipe
connector in February 2006 in co-ordination with M/s Spirax Marshall.
During the trial trouble shooting was done to make the trial a success.
Carried out steam leak survey of Barauni Refinery during May, August and
Lead the CHT team for carrying out steam leak survey of Barauni Refinery in
Carried out steam trap audit of units at Barauni Refinery and recommended
Installed glandless valves and MST 21 steam traps for steam conservation
at Barauni Refinery in the year 2004.
Installed glandless valves and MST 21 steam traps for steam conservation
at Guwahati Refinery in the year 2002.
Steam leak survey in Barauni, Guwahati, Gujarat, Digboi and Kochin
Refinery during 1987 to 2004 as a member of CHT team.
Experience in Energy Audit of boilers and furnaces including assessment of insulation
Energy Audit effectiveness and evaluation of furnace efficiency in oil refineries at Barauni,
(other than Guwahati, Kochin and Chennai.
steam) Lead the team of CHT members for Energy Audit of furnaces at Barauni,
Guwahati, Kochin and CPCL.
Acted as member of Joint Energy Audit team constituted by CHT in 2002 for
carrying out Energy Audit of Oil Refineries in India.
Performance evaluation / survey of burners in fired heaters
Energy Audit / performance assessment of Cooling Towers
Energy Audit of ID / FD fans of boilers and furnaces
Energy Audit of pumps
Energy Audit of Heat Exchanger preheat train (Crude Distillation Unit)
Performance evaluation of power plant (Co-generation system) & steam
Performance evaluation of steam turbines and Gas Turbines
Associated with Yield & Energy Optimization study of Gujarat Refinery
carried out by M/s KBC during 2005
Special Application of six sigma in steam trap management
Activities Application of why why analysis for identifying causes of steam leaks.
Developed techniques for online insulation of tanks for conserving
steam which has been applied successfully in 12 tanks in two refineries.
Application of SIX SIGMA in unit operation of oil refinery and furnace
Benchmarking of performance parameters like operating cost, energy,
environment, maintenance, plant utilization, yield and human resource in
refinery after training at SHELL, The Netherlands.
Presented papers in various forums like CHT Activity Committee meetings
and Energy Conservation Workshops held by Petroleum Conservation &
Research association (PCRA).
Awards Received Young Managers Award at Indian Congress on Quality Energy
Environment and Safety Management system (ICQESMS 2005) conducted
by Jadavpur University and Central Board of Workers Education at Deli in
December 2005 for application of six sigma in energy management
Awarded 1 prize by BEE on writing technical papers on energy
performance reporting by industry in December 2005.
Received award for the presentation and papers submitted at Quality Energy
Environment and Safety Management System (ICQESMS 2004) conducted
by Jadavpur University at Kolkata in February 2004.
Bagged BEST SUGGESTOR awards twice at corporate level of Indian Oil
and Refineries Division as well for the year 2000 & 2001. The suggestions
were based on energy conservation and environment protection and yield
Experience in About 24 years experience in three Oil Refineries of Indian Oil Corporation out of
Oil Industry which last 17 years experience in the field of Energy conservation. Various positions
held are as under.
2005 onwards : Chief Technical Services manager
Shouldered the responsibility of Energy Conservation activities of refinery
which includes target setting, development of plan, development of energy
conservation schemes and its implementation.
Co-ordination with BEE, Government of India, Centre for High Technology
and other agencies for Energy Management activities in refinery.
Preparation of proposals or Energy Conservation and Operational
improvement and development of process schemes and trouble shooting
Experience in operation of process units, Technical Services, Process
Planning, Cost Economic Cell in oil refinery.
2001 - 2005 Senior Technical Services manager
1997 – 2001 Process / Production Manager
1992 – 1997 Deputy Manager Process
1987 – 1992 Senior Process Engineer
1981 – 1986 Production Engineer
Education 1976–1980 The Institution of Engineers (India) Calcutta, India
A.M.I.E. in Chemical Engineering
International Center for Public Enterprise Ljubljana, Slovenia
University of Ljubljana, Slovenia
Indianoil Institute of Petroleum management
Master of Business Administration with specialisation in Quality management and
Passed Modern Safety Management and Accredited Safety Auditor Course offered by
M/s DNV in the year 2005.
Certified Energy Auditor / Energy Manager, Certified by Bureau of Energy
Efficiency, Ministry of Power, Government of India in the year 2005.
Interests Reading, computers, Health Management (Yoga and exercises)
1. THE PERSON : NARENDRA MOHAN MAJHI
2. DATE OF BIRTH : 10.06.1955 (TENTH JUNE 1955)
3. PASSPORT NO : A 1405188 VALID TILL 13.08.2006
4. QUALIFICATION (FROM SCHOOL LEAVING EXAM ONWARDS)
Sl Examination Name of the Institution Class / % of Year of
No passed marks passing
1 HSC Board of Secondary 54 1970
education, Orissa, India
Sl Examination Name of the Class / % of Year of
No passed Institution marks passing
1 Studentship The Institution of 61 % 1976
2 A.M.I.E., SEC-A -do- 57 % 1978
3 A.M.I.E., SEC-B -do- 59 % 1980
C: Master of Business Administration ( MBA)
Master of Business International Center for Public September
Administration Enterprises, Ljubljana, Slovenia 1996
Diploma Univerza, Ljubljana
International MBA with Indianoil Institution of petroleum
specialisation in Petroleum management
D: OTHER TECHNICAL PROFESSIONAL QUALIFICATION
1 Second Class Boiler Government of Orissa, under the July 1979
Attendant Certificate of Indian Boilers Act, 1923 (V of
2 Certified Energy Certified by Bureau of Energy Efficiency, May / October
Auditor / Energy Ministry of Power, Government of India. 2005
E: Passed Modern Safety Management and Accredited Safety Auditor course offered by M/s DNV
in the year 2005.