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					Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services




MOVIDRIVE® MDX61B                                                                         FA362800

“Center Winder” Application


Edition 07/2005
11341114 / EN                                                                          Manual
SEW-EURODRIVE – Driving the world
                     1 Important Notes...................................................................................................... 4
                       1.1 Explanation of the icons ................................................................................. 4
                       1.2 Safety notes and general information ............................................................ 5

                     2 System Description................................................................................................ 6
                       2.1 Areas of application ....................................................................................... 6
                       2.2 Application example ....................................................................................... 7
                       2.3 Program identification .................................................................................... 8

                     3 Project Planning ..................................................................................................... 9
                       3.1 Prerequisites .................................................................................................. 9
                       3.2 Functional description .................................................................................... 9
                       3.3 Measuring the velocity ................................................................................. 11
                       3.4 Process data assignment............................................................................. 13
                       3.5 Safe stop ...................................................................................................... 15

                     4 Installation ............................................................................................................ 16
                       4.1 MOVITOOLS® software ............................................................................... 16
                       4.2 Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B ................. 17
                       4.3 Bus installation for MOVIDRIVE® MDX61B ................................................. 18
                       4.4 System bus connection (SBus 1) ................................................................. 25

                     5 Startup................................................................................................................... 26
                       5.1 General information ..................................................................................... 26
                       5.2 Preliminary work........................................................................................... 26
                       5.3 Starting the "Center winder" program .......................................................... 27
                       5.4 Parameters and IPOSplus® variables ........................................................... 42
                       5.5 Recording IPOSplus® variables .................................................................... 45

                     6 Operation and Service ......................................................................................... 46
                       6.1 Starting the drive .......................................................................................... 46
                       6.2 Jog mode ..................................................................................................... 47
                       6.3 Teach-in run, reading the friction curve........................................................ 48
                       6.4 Automatic mode with constant velocity ........................................................ 50
                       6.5 Automatic mode with constant tension......................................................... 51
                       6.6 Cycle diagrams ............................................................................................ 54
                       6.7 Fault information .......................................................................................... 58
                       6.8 Fault messages............................................................................................ 59

                     7 Compatibility between MOVIDRIVE® A / B / compact....................................... 61
                       7.1 Important Notes ........................................................................................... 61
                       7.2 Wiring diagrams ........................................................................................... 62

                     8 Index ...................................................................................................................... 65




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                                     3
                 Important Notes
1                Explanation of the icons



    1     Important Notes
                     Handbuch




                     Always follow the safety and warning instructions contained in this section!


    1.1   Explanation of the icons


                     Hazard
                     Indicates an imminently hazardous situation which, if not avoided, WILL result in death
                     or serious injury.


                     Warning
                     Indicates an imminently hazardous situation caused by the product which, if not
                     avoided, WILL result in death or serious injury. You will also find this signal to indicate
                     the potential for damage to property.


                     Caution
                     Indicates a potentially hazardous situation which, if not avoided, MAY result in minor
                     injury or damage to products.



                     Note
                     Indicates a reference to additional information, for example on startup, or other useful
                     data.



                     Documentation reference
                     Indicates a reference to a document, such as operating instructions, catalog, data sheet.




4                                                     Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                  Important Notes
                                               Safety notes and general information
                                                                                                                    1


1.2    Safety notes and general information
                     Risk of an electrical shock
                     Possible consequences: Death or serious injury.
                     Only electrical specialists are allowed to install and start up MOVIDRIVE® drive inverters
                     observing the applicable accident prevention regulations and the MOVIDRIVE®
                     operating instructions.


                     Potentially hazardous situation which, if not avoided, may result in damage to
                     products or the surrounding area.
                     Possible consequences: Damage to the product.
                     Read through this manual carefully before you commence installation and startup of
                     MOVIDRIVE® drive inverters with this application module. This manual does not replace
                     the detailed operating instructions!
                     A requirement of fault-free operation and the possibility of any rights to claim under guar-
                     antee is that you observe the information in the documentation.


                     Documentation reference
                     This manual was written assuming that the user is familiar with the MOVIDRIVE®
                     documentation, in particular the MOVIDRIVE® system manual.
                     In this manual, cross references are marked with "→". For example, (→ Sec. X.X)
                     means: Further information can be found in section X.X of this manual.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                5
                 System Description
2                Areas of application



    2     System Description
    2.1   Areas of application
                     The "center winder" application module is particularly suited to applications in which
                     endless material has to be wound, unwound or rewound continuously.


                     The "center winder" application module is especially suitable for the following sectors:
                     •   Sheet metal
                     •   Wire
                     •   Plastic
                     •   Paper
                     •   Textile



                     The "center winder" offers the following advantages:
                     •   User-friendly user interface
                     •   Only the parameters required for the "center winder" (ratios, diameters, tensile force)
                         have to be entered
                     •   Guided parameter setting process instead of complicated programming
                     •   Monitor mode for optimum diagnostics
                     •   Users do not require any programming experience
                     •   It does not take long to get to know the system




6                                                       Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                     System Description
                                                                      Application example
                                                                                                                       2


2.2    Application example
Winder/unwinder      A winder or unwinder is a typical application example of the "center winder" application
                     module. The following illustration shows an unwinder with one drive each for the take-
                     up roller and the pull-off roller. Usually, the pull-off roller operates with speed control, in
                     which case the material is unwound at a constant web speed. The winder determines
                     the tensile force, while the speed signal from the pull-off roller functions as a control
                     signal.




                                                                                                           56341AXX
                     Figure 1: Application example: unwinder




Rewinder             A rewinder represents another area of application. The endless material is unwound for
                     processing and rewound immediately.




                                                                                                           56331AXX
                     Figure 2: Application example: rewinder




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                   7
                 System Description
2                Program identification



    2.3   Program identification
                     You can use the MOVITOOLS® software package to identify which application program
                     was last loaded into the MOVIDRIVE® MDX61B unit. Proceed as follows:
                     •   Connect MOVIDRIVE® to the PC via the serial port.
                     •   Start MOVITOOLS®.
                     •   In MOVITOOLS® start the program "Shell".
                     •   In the Shell program, choose [Display] / [IPOS Information...].




                                                                                                       06710AEN
                     Figure 3: IPOS information in Shell


                     •   The "IPOS-Status" window appears. The entries in this window tell you which
                         application software is stored in MOVIDRIVE® MDX61B.




                                                                                                       11087AEN
                     Figure 4: Display of the current IPOS program version




8                                                          Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                       Project Planning
                                                                           Prerequisites
                                                                                                                  3


3      Project Planning
3.1    Prerequisites
PC and software      The "center winder" application module is implemented as an IPOSplus® program and
                     forms part of the SEW MOVITOOLS® software from version 2.6; extended startup from
                     version 4.30. In order to use MOVITOOLS®, you must have a PC with one of the follow-
                     ing operating systems: Windows® 95, Windows® 98, Windows® NT 4.0, Windows® Me
                     or Windows® 2000.


Inverters, motors    •   Inverters
and encoders             The "center winder" can only be implemented with MOVIDRIVE® MDX61B units in
                         application version (...-0T). For control via bus, you need the option (DFP, DFI, DFC
                         or DFD) corresponding to the bus type you are going to be using. For control via
                         terminals, you must use the input/output card option DIO11B.
                         The "center winder" must have encoder feedback, which means it cannot be imple-
                         mented with MOVIDRIVE® MDX60B.


                     •   Motors and encoders
                         – For operation on MOVIDRIVE® MDX61B with DEH11B: CT/CV asynchronous
                           servomotors (encoder installed as standard) or DR/DT/DV AC motors with
                           encoder (Hiperface®, sin/cos or TTL).
                         – For operation on MOVIDRIVE® MDX61B with DER11B: CM/DS synchronous ser-
                           vomotors with resolver.



3.2    Functional description
Functional           The "center winder" application has the following functional characteristics:
characteristics      •   Calculating the winding diameter: To keep the tensile force constant, independent
                         of the winding diameter, the winding diameter has to be calculated continuously.
                         The speed n1 of the take-up roller, the speed n2 of the pull-off roller (or the master
                         encoder) and the diameter of the pull-off roller d0 are known. The winding diameter
                         d is then calculated as follows: d = n2/n1 × d0


                     •   Measuring the winding diameter: Instead of calculating the winding diameter, it
                         can be measured using a distance sensor. The measuring value is scaled during
                         startup.


                     •   Adjustable winding curve: With many materials, the tensile force must be reduced
                         as the winding diameter increases. This prevents, for example, the material from
                         becoming loose. You can specify how the tensile force is to be reduced by using
                         either a table or a hyperbolic function.


                     •   Determining friction coefficients: The speed-dependent friction coefficients of the
                         mechanism and the gear unit are ascertained during a teach-in run. This procedure
                         reduces the influence of the mechanical losses on the tensile force.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                              9
                  Project Planning
3                 Functional description



                       •   Calculating tensile force: The following parameters are taken into account when
                           calculating the tensile force setpoint value:
                           – Current winding diameter
                           – Winding characteristics
                           – Friction coefficients of the mechanical components


                       Note the following points when calculating the tensile force:
                       – The ratio of minimum torque to maximum torque must be less than 30.
                       – Do not select a motor or inverter that is too large.
                       – The torque required for acceleration or deceleration and the changes these process-
                         es cause to the tensile force are not compensated.
                       – If the center winder is operated as an unwinder, the minimum tensile force depends
                         primarily on the restoring gear unit torque.


                       •   Extensive diagnostics: During operation, the monitor displays all the important
                           data required, for example current diameter, path speed, current tensile force avail-
                           able and material length.


                       •   Simple connection to the machine control (PLC).



     Operating modes   The functions are implemented with four operating modes:
                       •   Jog mode
                           The direction of the drive is specified as clockwise or counterclockwise via two binary
                           inputs.


                       •   Read friction curve
                           The speed-dependent friction coefficients of the mechanism and the gear unit are
                           determined during a teach-in run.


                       •   Automatic mode with constant tension
                           To keep the tension constant, the torque is set depending on the winding diameter,
                           the friction table and the winding characteristics.


                       •   Automatic mode with constant velocity
                           To keep the path velocity constant, the speed is set depending on the winding diam-
                           eter.




10                                                       Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                      Project Planning
                                                                   Measuring the velocity
                                                                                                                      3


3.3    Measuring the velocity
                     The path speed has to be measured in order for the current diameter of the winding roller
                     to be calculated. Three options are available to measure the velocity:
                     •   With a master encoder
                     •   With a second MOVIDRIVE® drive with encoder feedback on the pull-off roller
                     •   Via analog input AI11 on MOVIDRIVE®


Master encoder       The illustration below shows the principle configuration with a master encoder on the
                     reversing roller:




                                                                                                           56327AXX
                     Figure 5: Configuration with master encoder


                     Comply with the following points to ensure trouble-free operation:
                     •   Place the master encoder as close to the take-up roller as possible because changes
                         to the length of the material can distort the winding diameter calculation.
                     •   There must not be any slip between the material and the reversing roller.
                     •   The diameter of the reversing roller must not change.
                     •   Use an incremental encoder for DC 24 V voltage supply as the master encoder, with
                         signals according to RS422 (DC 5 V TTL).
                     •   Connect the master encoder signal to input X14 of the MOVIDRIVE® option DEH11B
                         or DER11B of the winding drive.
                     •   Measuring errors during speed detection ( path speed) using a measuring wheel
                         or master encoder affect the accuracy of the diameter caclulation and, therefore, the
                         tensile force considerably.
                         To ensure that the information on the path speed is sufficiently accurate, the resolu-
                         tion of the master encoder must be at least 1024 inc/revolution.
                         Take the following relationship into account to ensure that the measuring error
                         remains low even at a minimum constant path speed:
                                                 Measuring wheel diameter [mm] x 157
                         Maximum Error [%] =
                                                 Master encoder resolution [inc] x Min. velocity [m/min]

                         You can reduce the maximum error, for example, by increasing the master encoder
                         resolution.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                  11
                       Project Planning
3                      Measuring the velocity



     Pull-off roller with   The illustration below shows the configuration with a second MOVIDRIVE® drive on the
     drive                  pull-off roller:




                                                                                                                  56338AXX
                            Figure 6: Configuration with drive on the pull-off roller


                            Comply with the following points to ensure trouble-free operation:
                            •   The pull-off roller must be located as close to the take-up roller as possible.
                            •   There must not be any slip between the material and the pull-off roller.
                            •   The diameter of the pull-off roller must not change.
                            •   Use the "Encoder connection master X14 → slave X14" cable (part number
                                817 958 1) to connect the two MOVIDRIVE® inverters. Note the master/slave as-
                                signment of the cable.




                                                                      max. 10 m (33 ft)
                                                    1 RD                                         1
                                                    9 BU                                         9
                                               1    2 YE                                         2        1
                                          9                                                          9
                                                   10 GN                                        10
                                                    3 VT                                         3
                                                   11 BK                                        11
                                                   15                                           15
                                          15   8    8 BN                                         8   15   8
                                                    7 WH                                         7



                                                                                                                  54390AXX
                            Figure 7: X14-X14 connection (master/slave connection)


                            •   Up to 3 slaves can be connected to the MOVIDRIVE® master.
                            •   Please note: X14:7 is not allowed to be connected when connecting the individual
                                MOVIDRIVE® slaves to one another. Connections X14:7 and X14:8 are only
                                allowed to be jumpered between the MOVIDRIVE® master and the first
                                MOVIDRIVE® slave.


     Analog input           If the actual path speed is provided as an analog signal, this signal can be connected at
                            analog input AI1 on MOVIDRIVE® MDX61B. It can be scaled using the extended startup
                            menu (→ Sec. "Startup").




12                                                                Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                          Project Planning
                                                                    Process data assignment
                                                                                                                                    3


3.4    Process data assignment
                     The machine control (PLC) sends three process output data words (PO1 PO3) to the
                     inverter and receives three process input data words (PI1 PI3) from the inverter.

                     Please note: The "input/output card type DIO11B" option should not be installed for bus
                     control!




                                                                            PO

                                                          PO 1              PO 2               PO 3


                                                          PI 1              PI 2               PI 3
                                                                            PI

                                                                                                                         54943AEN
                     Figure 8: Data exchange via process data
                     PO     = Process output data
                     PO1 = Control word 2
                     PO2 = Tensile force setpoint or path speed setpoint (IPOS PO DATA)
                     PO3 = Setpoint for the material length to be wound (IPOS PO DATA)
                     PI     = Process input data
                     PI1    = Status word 2
                     PI2    = Tensile force control value or path speed setpoint (IPOS PI DATA)
                     PI     = Material length, diameter or path speed as required (IPOS PI DATA)



Process output       The process output data words are assigned as follows:
data                 •    PO1: Control word 2
                                                  Virtual input terminals                  Fixed definition
                                               15 14 13 12 11 10 9           8     7   6    5 4 3 2 1         0
                                                                                                                  Controller
                               Reset length                                                                       inhibit/
                                                                                                                  Enable
                                                                                                                  Enable/
                                    Pick up
                                                                                                                  Rapid stop
                                   Set Dmax                                                                       Enable/stop

                                   Set Dmin                                                                       /Hold control
                                                                                                                  Ramp
                              Select Dmin 21
                                                                                                                  switchover
                                                                                                                  Parameter set
                              Select Dmin 20
                                                                                                                  switchover
                             Mode select 21                                                                       Fault reset

                             Mode select 20                                                                       Reserved




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                13
                     Project Planning
3                    Process data assignment



                        •   PO2: Tensile force setpoint [N] / path speed [m/min]

                         15 14 13 12 11 10 9          8   7   6    5   4   3   2   1   0




                        •   PO3: Specification of material length to be wound [m]

                         15 14 13 12 11 10 9          8   7   6    5   4   3   2   1   0




     Process input      The process input data words are assigned as follows:
     data               •   PI1: Status word 2
                                                  Virtual output terminals             Fixed definition
                                               15 14 13 12 11 10 9 8           7   6    5 4 3 2 1         0
                            Material length                                                                   Output stage
                                  reached                                                                     Enabled
                            Read in friction                                                                  Inverters
                                       table                                                                  Ready
                                                                                                              PO data
                                Path break
                                                                                                              Enabled
                                                                                                              Current
                             Dmax reached
                                                                                                              ramp generator set
                                                                                                              Current
                            Select Dmin 21
                                                                                                              parameter set
                            Select Dmin 20                                                                    Fault/warning
                                                                                                              CW limit switch
                                  Mode 21
                                                                                                              active
                                                                                                              CCW limit switch
                                  Mode 20
                                                                                                              active



                        •   PI2: Tensile force control value [N] / path speed setpoint[m/min]

                         15 14 13 12 11 10 9          8   7   6    5   4   3   2   1   0


                        The tensile force control value results from the setpoint influenced by the winding char-
                        acteristics (PO2). The tensile force output value is restricted by the limits specified dur-
                        ing startup.


                        •   PI3: One of the following
                            – Current material length [m]
                            – Current winding diameter [mm]
                            – Current path speed [0.1 m/min]

                         15 14 13 12 11 10 9         8    7   6   5    4   3   2   1   0




14                                                                Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                      Project Planning
                                                                              Safe stop
                                                                                                                  3


3.5    Safe stop
                     A "Safe stop" can only be achieved by safe disconnection of the jumpers at terminal X17
                     (with safety switch or safety PLC).
                     The "Safe stop active" state is indicated by a "U" in the 7-segment display. In the appli-
                     cation module, this state is treated in the same way as the "CONTROLLER INHIBIT"
                     state.


                     For more information on the "Safe stop" function, refer to the following publications:
                     •   MOVIDRIVE® MDX60B / 61B Safe Disconnection - Conditions
                     •   MOVIDRIVE® MDX60B/61B Safe Disconnection - Applications




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                              15
                   Installation
4                  MOVITOOLS® software



     4      Installation
     4.1    MOVITOOLS® software
     MOVITOOLS®       The "center winder" application module is part of the MOVITOOLS® software. Proceed
                      as follows to install MOVITOOLS® on your computer:
                      •    Insert the MOVITOOLS® CD into the CD-ROM drive of your PC.
                      •    The MOVITOOLS® setup menu is started. Follow the instructions of the installation
                           wizard.


                      You can now use the Program Manager to start MOVITOOLS®. Proceed as follows to
                      perform startup for the inverter using the MOVITOOLS® Manager:
                      •    Select the language you want in the "Language" selection field.
                      •    In the "PC Interface" selection field, select the PC port (e.g. COM 1) to which the in-
                           verter is connected.
                      •    In the "Device Type" field, select "Movidrive B".
                      •    In the "Baudrate" field, select the baud rate set on the basic unit with the DIP switch
                           S13 (standard setting → "57.6 kBaud").
                      •    Click the <Update> button to display the connected inverter.




                                                                                                          11118AEN
                      Figure 9: MOVITOOLS® window


     Application      The "center winder" application module can be used with MOVIDRIVE® units in
     version          application version (...-0T). The application modules cannot be used with units in the
                      standard version (-00).




16                                                       Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                            Installation
                Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B
                                                                                                                       4


4.2     Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B
                                                                      ®
                                                   MOVIDRIVE MDX61B
                      X11:
                   REF1      1   DC+10V                                                MDX61B   DIO11B
       - =+         AI11     2   Path speed / Diameter
                                                                                                  1
                    AI12     3




                                                                                                      X20
                                                                                                  2
                   AGND      4   Reference potential analog signals                               3
                   REF2      5   DC-10V
                                                                                                  1
                                                                                 XT
                                                                                                  2
                      X13:                                                                        3




                                                                                                      X21
                                                                                                  4
                   DIØØ   1      /Controller inhibit                             S11              5
                   DIØ1   2      Wind CW                                         S12              6
                                                                                 S13
                   DIØ2   3      Wind CCW                                        S14              1
                   DIØ3   4      Enable/ Rapid stop                                               2
                   DIØ4   5      Reset                                                            3
                                 Wind up/off                                     X12              4
                   DIØ5   6
                                                                                                  5




                                                                                                      X22
                   DCOM 7         Ref. X13:DIØØ...DIØ                                             6
                   VO24   8      DC+24 V output                                                   7
                   DGND   9      Reference potential binary signals                               8
                    ST11 10      RS485+                                          X11              9
                                                                                                 10
                    St12 11      RS485-
                                                                                                  1
                      X10:                                                                        2
                                                                                                  3
                     TF1  1      TF/TH input
                                                                                                  4
                    DGND         Reference potential binary signals




                                                                                                      X23
                          2                                                                       5
                    DBØØ  3      /Brake                                                           6
                   DOØ1-C 4          Relay contact                                                7
                  DOØ1-NO 5          NO relay contact - ready                                     8
                                                                                                  9
                  DOØ1-NC 6          NC relay contact                            X13
                    DOØ2  7       /Fault
      DC 24 V       VO24  8      DC+24V output
       - =+          VI24 9      DC+24V input
                    DGND 10      Reference potential binary signals

                       X20:                                        DIO11B
                      AI21       Tensile force setpoint or path speed setpoint
                      AI22
                     AGND        Reference potential analog signals

                       X21:
                                                                                 X16
                     AOV1        Actual diamater (0 ... 10 V)
                     AOC1        Actual diamater (0(4) ... 20 mA)
                     AGND        Reference potential analog signals
                     AOV2        Path velocity (0 ... 10 V)
                     AOC2        Path velocity (0(4) ... 20 mA)
                     AGND        Reference potential analog signals

                       X22:
                     DI1Ø 1      IPOS input: MODE (2^0)
                                                                                 X10
                     DI11 2      IPOS input: MODE (2^1)
                     DI12 3      IPOS input: Dmin selection (2^0)
                     DI13 4      IPOS input: Dmin selection (2^1)
                     DI14 5      IPOS input: Set Dmin
                     DI15 6      IPOS input: Set Dmax
                     DI16 7      IPOS input: Pick up
                     DI17 8      IPOS input: Reset material length
      DC 24 V       DCOM  9      Ref. X22:DI1Ø...DI17
      +=   -        DGND 10      Reference potential binary signals

                       X23:
                    DO1Ø 1       IPOS output: MODE (2^0)
                    DO11 2       IPOS output: MODE (2^1)
                    DO12 3       IPOS output: Dmin selection (2^0)
                    DO13 4       IPOS output: Dmin selection (2^1)
                    DO14 5       IPOS output: Dmax reached
                    DO15 6       IPOS output: Path break
                    DO16 7       IPOS output: Read friction table
                    DO17 8       IPOS output: Material length reached
                     VI249       DC+24V input


                                                                                                            56889AEN
Figure 10: Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                   17
                                     Installation
4                                    Bus installation for MOVIDRIVE® MDX61B



     4.3             Bus installation for MOVIDRIVE® MDX61B
     Overview                                                   For bus installation, comply with the information in the relevant fieldbus manuals sup-
                                                                plied with the fieldbus interfaces. Refer to the MOVIDRIVE® MDX60B/61B operating
                                                                instructions for information on installing the system bus (SBus).



          DFP21B                     DFI 21B                         DFI 11B        DFC 11B               DFE 11B                                              DFD 11B
                                                                          0 1                                   0                           1
          RUN                                                        20                                    20                                                              MOD/
                                          0
                                                                     21                                    21                                                              Net
          BUS                        20
                                                                     22                                    22




                                                                                                                                                   IP (LSB)
                                     21                                                                    23
                                                                                1                                                                                          PIO
        FAULT                        22
                                               1                     2          4     ON OFF               24
                                     2         4                     2M     0,5M                           25                                                              BIO
            0 1                      2M        0,5M                                  R
                                                                                     nc        S1
                                                                                                           26
                                                                           UL                              27                                                              BUS-
         20                                   UL
                                                                           RC
                                                                                                           nc                                                              OFF
                                                                                                         DHCP
         21                                   CC
                                                                           BA
                                              BA
         22                                   RD                           RD                                                               Status
                                                                                                                                                               NA(5)
                                                                                                                                                                       0     1

         23                                   FO1                          TR                                                               100MBit            NA(4)
                                              FO2
                                                                                          3                                                                    NA(3)         S1
                                                                                                                                            link/act.
           24                                 TR
                                                                                          2                                                                    NA(2)
                                                                                                                                                               NA(1)
                                                                                          1
           25                                                                                                                                                  NA(0)
           26                                                                                 X31                                                              DR(1)
                                                   X31/OUT X30/IN



                                                                    X30




                                                                                                                                                               DR(0)
           nc                                                                                                                                                  PD(4)
                                                                                                                                                               PD(3)
           ADDRESS                                                                                                                                             PD(2)         S2
                                                                                                    1                                                          PD(1)
                                                                                          6
                                                                                                                                                               PD(0)
                                                                                                                                                               F3
                                                                                                                                                               F2
                     9    5                                                               9
                                                                                                    5                       X30
                                                                                                                                                               F1
                                                   X33/OUT X32/IN




                                                                                                                                                               1
                     6
                                                                                                                MAC ID: 00-0F-69-FF-FF-06




                          1                                                                   X30
                                                                    X31




                                                                                                                                                               2
                                                                                                                                                               3
                                                                                                                                                               4
                     X30
                                                                                                                                                               5

                                                                                                                                                                       X30
                                                                                                                                             IP:




           P R O F               I

                                                                                                                                                                                  SBus
           PROCESS   FIELD BUS


           B U S                                                                                                                                              ETHERNET


                                                                                                        Device Net

                                                                                                                                                                                         56363BXX
     Figure 11: Bus types




18                                                                                                         Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                Installation
                                                  Bus installation for MOVIDRIVE® MDX61B
                                                                                                                                       4


PROFIBUS                 For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface
(DFP21B)                 DFP21B PROFIBUS DP" manual. This manual can be ordered from
                         SEW-EURODRIVE. You can download the unit master data files (GSD) and type files
                         for MOVIDRIVE® MDX61B from the SEW homepage (under the heading "Software") to
                         facilitate startup.


Technical data
                         Option                                              PROFIBUS fieldbus interface type DFP21B
                         Part number                                         824 240 2
      DFP21B
                         Resources for startup and diagnostics               MOVITOOLS® software and DBG60B keypad
      RUN         1.
                         Protocol option                                     PROFIBUS DP and DP-V1 to IEC 61158
      BUS
                  2.
    FAULT                                                                    Automatic baud rate detection from
                         Supported baud rates
        0 1                                                                  9.6 kBaud ... 12 MBaud
     20                                                                      9-pin Sub-D socket
     21                  Connection
                  3.                                                         Assignment to IEC 61158
     22
     23                                                                      Not integrated, must be implemented in the PROFIBUS
                         Bus termination
                                                                             connector.
     24
     25                  Station address                                     0 ... 125, can be set using DIP switch
     26
                         GSD file                                            SEWA6003.GSD
    nc
    ADDRESS              DP ident. number                                    6003 hex = 24579 dec
                         Max. number of process data                         10 process data
              5          Mass                                                0.2 kg (0.44 lb)
          9
                  4.
          6   1


          X30
                         1.    Green LED: RUN
                         2.    Red LED: BUS FAULT
                         3.    DIP switch for setting the station address.
              55274BXX   4.    9-pin sub D socket: bus connection



Pin assignment

                                                                                                       [2]

                                                                     RxD/TxD-P           3
                                                                 5   RxD/TxD-N           8
                                                       6
                                                                     CNTR-P              4
                                                                                                     [3]
                                                                     DGND (M5V)          5
                                                       9             VP (P5V/100mA)      6
                                                                 1
                                                                     DGND (M5V)          9


                                                           [1]
                                                                                                                            55276AXX
                         Figure 12: Assignment of 9-pin sub D plug to IEC 61158

                              (1) 9-pin sub D connector
                              (2) Twist the signal wires together!
                              (3) Conductive connection is necessary between the plug housing and the shield!




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                   19
                                              Installation
4                                             Bus installation for MOVIDRIVE® MDX61B



     INTERBUS with                               For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface DFI21B
     fiber optic cable                           INTERBUS with Fiber Optic Cable" manual. This manual can be ordered from
     (DFI21B)                                    SEW-EURODRIVE.


     Technical data
                                                 Option                                              INTERBUS fieldbus interface type DFI21B (FO)
                                                 Part number                                         824 311 5
          DFI 21B
                                                 Resources for startup and diagnostics               MOVITOOLS® software, DBG60B keypad and CMD tool
               0
          20                                     Supported baud rates                                500 kBaud and 2 MBaud, can be selected via DIP switch
          21
          22
                    1                    1.                                                          Remote bus input: 2 F-SMA connectors
          2         4
          2M        0,5M                         Connection                                          Remote bus output: 2 F-SMA connectors
                   UL                                                                                Optically controlled FO interface
                   CC
                   BA                            Mass                                                0.2 kg (0.44 lb)
                   RD                    2.
                   FO1
                   FO2
                   TR
                        X31/OUT X30/IN




                                         3.


                                         4.
                        X33/OUT X32/IN




                                         5.


                                         6.      1.       DIP switches for setting the process data length, PCP length and baud rate
                                                 2.       Diagnostic LEDs
                                                 3.       FO: Remote IN
                                                 4.       FO: Incoming remote bus
                                                 5.       FO: Remote OUT
                                 55288AXX        6.       FO: Outgoing remote bus



     Connection
     assignment
                                                      Position                             Signal                       Direction      Wire color of FO cable
                                                      3                                 FO remote IN               Receive data            Orange (OG)
                                                      4                             Incoming remote bus                 Send data            Black (BK)
                                                      5                               FO remote OUT                Receive data              Black (BK)
                                                      6                             Outgoing remote bus                 Send data          Orange (OG)




20                                                                                            Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                Installation
                                                  Bus installation for MOVIDRIVE® MDX61B
                                                                                                                                        4


INTERBUS                 For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface DFI11B
(DFI11B)                 INTERBUS" manual. This manual can be ordered from SEW-EURODRIVE.


Technical data
                         Option                                           INTERBUS fieldbus interface type DFI11B
                         Part number                                      824 309 3
     DFI 11B             Resources for startup and diagnostics            MOVITOOLS® software and DBG60B keypad
          0 1
     20                  Supported baud rates                             500 kbaud and 2 Mbaud, can be selected via DIP switch
     21             1.
     22                                                                   Remote bus input: 9-pin sub D connector
                1                                                         Remote bus output: 9-pin Sub-D socket
     2          4        Connection
     2M     0,5M                                                          RS-485 transmission technology, 6-core shielded and
                                                                          twisted-pair cable
           UL
           RC            Module ID                                        E3hex = 227dec
           BA       2.
                         Max. number of process data                      6 process data
           RD
                         Mass                                             0.2 kg (0.44 lb)
           TR
    X30




                    3.
    X31




                    4.




                         1.    DIP switches for setting the process data length, PCP length and baud rate
                         2.    Diagnostic LEDs: 4 x green LED (UL, RC, BA, TR); 1 x red LED (RD)
                         3.    9-pin sub D plug: Remote bus input
            55278AXX     4.    9-pin sub D socket: Remote bus output

Pin assignment           Conductor color abbreviations to IEC 757.
                                                                 (1)                         (4)
                                                                                                                       (2)
                                  (2)                                                                 /DO    6                  GN
                          GN                      6   /DO                                             DO     1                  YE
                          YE                      1   DO                                               /DI   7                  PK
                          PK                      7    /DI                                             DI    2                  GY
                          GY                      2    DI                                             COM    3                  BN
                          BN                      3   COM                                                    5         (3)
                                            (3)                                                              9
                                                                                                                 (5)


                                                                                                                             04435AXX
                         Figure 13: Assignment of the 9-pin sub D socket of the incoming remote bus cable and the 9-pin
                                sub D plug of the outgoing remote bus cable

                              (1) 9-pin sub D socket of the incoming remote bus cable.
                              (2) Twist the signal wires together.
                              (3) Conductive connection is necessary between the plug housing and the shield.
                              (4) 9-pin sub D plug of the outgoing remote bus cable.
                              (5) Jumper pin 5 with pin 9.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                    21
                                Installation
4                               Bus installation for MOVIDRIVE® MDX61B



     CANopen                         For more information, refer to the "Communication" manual. This manual can be
     (DFC11B)                        ordered from SEW-EURODRIVE (provisionally from 03/2005).


     Technical data
                                 Option                                            CANopen fieldbus interface type DFC11B
                                 Part number                                       824 317 4
       DFC 11B                   Resources for startup and diagnostics             MOVITOOLS® software and DBG60B keypad
                                                                                   Setting using parameter P894:
                                                                                   • 125 kbaud
         ON OFF                  Supported baud rates                              • 250 kbaud
        R                  1.                                                      • 500 kbaud
        nc        S1
                                                                                   • 1000 kbaud
                                                                                   9-pin sub D connector (X30)
                                 Connection                                        Assignment to CiA standard
                                                                                   2-core twisted cable to ISO 11898
             3
             2             2.    Bus termination                                   Can be activated using DIP switch (120 Ω)
             1
                 X31             Address range                                     1 ... 127, can be selected using DIP switch
                                 Mass                                              0.2 kg (0.44 lb)

                       1
             6
                           3.
             9
                       5



                 X30




                                 1. DIP switch for setting the bus terminating resistor
                                 2. X31: CAN bus connection
                  55284AXX       3. X30: 9-pin sub D plug: CAN bus connection



     Connection                      The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as the
     MOVIDRIVE® -                    SBus in the basic unit (X12). In contrast to the SBus1, SBus2 is electrically isolated and
     CAN                             made available via option DFC11B.


     Pin assignment
     (X30)
                                                                                                  (1)




                                            (2)
                                                                  6   DGND
                                                                  7   CAN High
                                                                  2   CAN Low
                                                                  3   DGND
                                                          (3)



                                                                                                                             06507AXX
                                     Figure 14: Assignment of 9-pin sub D socket of the bus cable

                                        (1) 9-pin Sub-D socket
                                        (2) Twist the signal wires together!
                                        (3) Conductive connection is necessary between the plug housing and the shield!



22                                                                            Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                     Installation
                                                       Bus installation for MOVIDRIVE® MDX61B
                                                                                                                                                   4


DeviceNet                       For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface
(DFD11B)                        DFD11B DeviceNet" manual. This manual can be ordered from SEW-EURODRIVE.
                                You can download the EDS files for MOVIDRIVE® MDX61B from the SEW homepage
                                (under the heading "Software") to facilitate startup.


Technical data
                                Option                                              DeviceNet fieldbus interface type DFD11B
                                Part number                                         824 972 5
    DFD 11B
                                Resources for startup and diagnostics               MOVITOOLS® software and DBG60B keypad
               MOD/
               Net                                                                  Can be selected using DIP switch:
               PIO                                                                  • 125 kbaud
                                Supported baud rates
                       1.                                                           • 250 kbaud
               BIO                                                                  • 500 kbaud
               BUS-
               OFF                                                                  5-pin Phoenix terminal
                                Connection                                          Assignment according to DeviceNet specification
           0     1                                                                  (Volume I, Appendix A)
   NA(5)
   NA(4)                        Permitted line cross section                        According to DeviceNet specification
   NA(3)         S1
   NA(2)                                                                            Use of bus connectors with integrated bus terminating resis-
   NA(1)                        Bus termination
   NA(0)                                                                            tor (120 Ω) at the start and finish of a bus segment.
   DR(1)
                       2.       Address range that can be set (MAC-ID)              0 ... 63, can be selected using DIP switch
   DR(0)
   PD(4)                        Mass                                                0.2 kg (0.44 lb)
   PD(3)
   PD(2)         S2
   PD(1)
   PD(0)
   F3
   F2
   F1


    1
    2
    3                  3.
    4
    5

           X30
                                1. LED display
                                2. DIP switch for setting the node address (MAC-ID), the process data lengths and baud rate
                     55280AXX   3. 5-pin Phoenix terminal: bus connection



Terminal assign-                The assignment of connecting terminals is described in the DeviceNet specification
ment                            Volume I, Appendix A.
                                  Terminal                              Description                           Color
                                  X30:1                                 V- (0V24)                             Black (BK)
                                  X30:2                                 CAN_L                                 Blue (BU)
                                  X30:3                                 DRAIN                                 Blank
                                  X30:4                                 CAN_H                                 White (WH)
                                  X30:5                                 V+ (+24 V)                            Red (RD)




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                               23
                                                                 Installation
4                                                                Bus installation for MOVIDRIVE® MDX61B



     Ethernet                                                          For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface
     (DFE11B)                                                          DFE11B Ethernet" manual. This manual can be ordered from SEW-EURODRIVE.


     Technical data
                                                                  Option                                                   Ethernet fieldbus interface type DFE11B
                                                                  Part number                                              1820 036 2
        DFE 11B
                                                                  Resources for startup and diagnostics                    MOVITOOLS® software and DBG60B keypad
              0                           1
         20
         21                                                       Automatic baud rate detection                            10 MBaud / 100 MBaud
         22
                                                 IP (LSB)




         23                                                       Connection                                               RJ45 modular jack 8-8
         24                                                 1.
         25                                                       Addressing                                               4 byte IP address
         26
         27
         nc                                                       Mass                                                     0.2 kg (0.44 lb)
       DHCP

                                          Status
                                                            2.
                                          100MBit
                                          link/act.




                                                            3.



                          X30
              MAC ID: 00-0F-69-FF-FF-06




                                                            4.



                                                                  1.   DIP switch for setting the least significant bytes (LSB) of the IP address
                                           IP:




                                                                  2.   LED "Status" (red/yellow/green), "100 MBit" (green), "link/act" (green)
                                                                  3.   X30: Ethernet connection
                                              56362AXX            4.   MAC address



     MOVIDRIVE® /                                                      To connect DFE11B to Ethernet, connect the Ethernet interface X30 (RJ45 connector)
     Ethernet                                                          to the hub or switch provided using a twisted-pair cable to category 5, class D in accor-
     connection                                                        dance with IEC11801 edition 2.0. To do this, use a patch cable.

                                                                        [6]    [3] [2] [1]                         6
                                                                                                               3
                                                                                                          12




                                                                               A                                       B
                                                                                                                                                                     54174AXX
                                                                       Figure 15: Pin assignment of an RJ45 plug connector

                                                                         A = Front view                                 [1] Pin 1 TX+ Transmit Plus
                                                                         B = View from back                             [2] Pin 2 TX– Transmit Minus
                                                                         [3] Pin 3 RX+ Receive Plus                     [6] Pin 6 RX– Receive Minus

                                                                       If you want to connect the DFE11B option card directly to your project planning
                                                                       computer, you need a cross over cable.




24                                                                                                                     Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                            Installation
                                                                         System bus connection (SBus 1)
                                                                                                                                              4


4.4       System bus connection (SBus 1)
                               Only if P816 "SBus baud rate" = 1000 kbaud:
                               MOVIDRIVE® compact MCH4_A units must not be combined with other MOVIDRIVE®
                               units in the same system bus combination.
                               The units may be combined at baud rates ≠ 1000 kbaud.


                               Max. 64 CAN bus stations can be addressed using the system bus (SBus). Use a
                               repeater after 20 or 30 stations, depending on the length of the cables and the cable
                               capacity. The SBus supports transmission technology compliant with ISO 11898.
                               The "Serial Communication" manual contains detailed information about the system
                               bus. This manual can be ordered from SEW-EURODRIVE.
SBus wiring diagram

 Control unit                         S 11         Control unit                          S 11   Control unit                       S 11
              Systembus                                          Systembus                                 Systembus
                                      S 12                                               S 12                                      S 12
      Terminating resistor                               Terminating resistor                      Terminating resistor
                                      S 13                                               S 13                                      S 13
                                      S 14                                               S 14                                      S 14
                             ON OFF                                             ON OFF                                    ON OFF

      Systembus
                      X12:                             Systembus
                                                                         X12:                       Systembus
                                                                                                                   X12:
          Ref.               DGND       1                  Ref.                 DGND     1              Ref.              DGND     1
  Systembus High             SC11       2          Systembus High               SC11     2      Systembus High            SC11     2
  Systembus Low              SC12       3          Systembus Low                SC12     3      Systembus Low             SC12     3




                                                                                                                                   54534AEN
Figure 16: System bus connection
Cable specification            •    Use a 4-core twisted and shielded copper cable (data transmission cable with
                                    braided copper shield). The cable must meet the following specifications:
                                    – Core cross section 0.25 ... 0.75 mm2 (AWG 23 ... AWG 18)
                                    – Line resistance 120 Ω at 1 MHz
                                    – Capacitance per unit length ≤ 40 pF/m at 1 kHz
                                    Suitable cables include CAN bus or DeviceNet cables.
Shielding                      •    Connect the shield to the electronics shield clamp on the inverter or master controller
                                    and make sure it is connected over a wide area at both ends.
Cable length                   •    The permitted total cable length depends on the baud rate setting of the SBus
                                    (P816):
                                    –       125 kbaud         →         320 m
                                    –       250 kbaud         →         160 m
                                    –       500 kbaud         →         80 m
                                    –       1000 kbaud        →         40 m
Terminating                    •    Switch on the system bus terminating resistor (S12 = ON) at the start and end of the
resistor                            system bus connection. Switch off the terminating resistor on the other units (S12 =
                                    OFF).

                               •    There must not be any potential displacement between the units connected with the
                                    SBus. Take suitable measures to avoid potential displacement, such as connecting
                                    the unit ground connectors using a separate cable.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                          25
             I   Startup
5                General information
             0


     5     Startup
     5.1   General information
                     Correct project planning and installation are the prerequisites for successful startup.
                     Refer to the MOVIDRIVE® MDX60/61B system manual for detailed project planning
                     information.
                     Check the installation, the encoder connection and the installation of the fieldbus cards
                     by following the installation instructions in the MOVIDRIVE® MDX60B/61B operating
                     instructions, in the fieldbus manuals and in this manual (→ Sec. Installation).



     5.2   Preliminary work
                     Perform the following steps before starting the "center winder":
                     •   Connect the "Xterminal" connection on the inverter to PC-COM via the UWS21A
                         option (serial interface).
                     •   Install MOVITOOLS®.
                     •   Start up the inverter using "MOVITOOLS/Shell."
                         – MDX61B with asynchronous motor: CFC operating mode
                         – MDX61B with synchronous motor: SERVO operating mode
                     •   In [MOVITOOLS] / [Shell] / choose the menu item [Startup] and select the "center
                         winder" application module.
                     •   Enter a "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/".




26                                                   Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                              Startup     I
                                                 Starting the "center winder" program
                                                                                                   5
                                                                                         0


5.3    Starting the "center winder" program
General              •   Start [MOVITOOLS] / [Shell].
information          •   Choose [Startup] / [Center winder.]




                                                                                        11028AEN
                     Figure 17: Starting the "center winder" program




Manual – MOVIDRIVE® MDX61B Center Winder Application                                               27
                   I   Startup
5                      Starting the "center winder" program
               0


     Setting the           Once the center winder application has been started, all the important parameters are
     setpoints             read in.
                           The following window appears after the center winder has been started if no valid appli-
                           cation module has been loaded into the inverter.




                                                                                                           11029AEN
                           Figure 18: Setting the setpoints
                           Make the following settings in this window:
                           •   Control source and setpoint source
                               Control source and setpoint source: "FIELDBUS" or "SBUS" is set automatically with
                               bus control. "TERMINALS" and "BIPOL/FIX.SETPT" is set automatically with termi-
                               nal control.
                               The setting cannot be changed here.
                           •   Speed jog mode
                               Set the motor speed for jog mode.




28                                                            Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                             Startup                     I
                                                Starting the "center winder" program
                                                                                                                  5
                                                                                                        0


Fieldbus parame-
ters and process
data assignment




                                                                                                       11030AEN
                     Figure 19: Fieldbus parameters and process data assignment


                     Only for operation with fieldbus/system bus:
                     •   Set the fieldbus parameters. Fixed parameters are blocked and cannot be changed.
                     •   Set the value of process input data word PI3. You can set one of the following values:
                         – Actual diameter [mm]
                         – Actual path speed [0.1 m/min]
                         – Actual material length [m]




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                              29
                I      Startup
5                      Starting the "center winder" program
                0


     Setting the
     parameters for
     calculating the
     diameter




                                                                                                             11031AEN
                           Figure 20: Setting parameters for calculating the diameter
                           •   Diameter deduction-rolls master: Enter the diameter of the pull-off roller. If you are
                               using a master encoder, enter the diameter of the measuring wheel or reversing roll-
                               er on which the master encoder is mounted.
                           •   Transmission ratio master: Enter the total gear ratio (gear unit × additional gear)
                               between the motor shaft and the pull-off roller. If you are using a master encoder,
                               enter the total gear ratio between the master encoder and the measuring wheel or
                               reversing roller.
                           •   Transmission ratio winder: Enter the total gear ratio (additional gear × gear unit)
                               between the motor shaft and the take-up roller.
                           •   Resolution master: Enter the value given on the nameplate for the resolution of the
                               motor encoder of the master drive or for the resolution of the master encoder. Make
                               sure that parameter P950 "Encoder scaling" is set to 1.
                           •   "Diameter winder case [mm]" and "Max. diameter winder [mm]": You can select
                               whether you want to specify the minimum and maximum diameters for 1, 2, 3 or 4
                               winder cases. In this way, you can use up to 4 different winders without having to set
                               new program parameters. You can select one of the 4 data records using 2 binary
                               inputs.


30                                                            Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                              Startup                  I
                                                 Starting the "center winder" program
                                                                                                                5
                                                                                                       0


Setting the
parameters for
torque
calculation




                                                                                                     11032AEN
                     Figure 21: Setting the parameters for torque calculation


                     •   Maximum speed: Enter the maximum path (web) speed permitted for your applica-
                         tion in the unit [m/min].
                     •   Minimum tensile force: Enter the lowest possible tensile force in the unit [N].
                     •   Maximum tensile force: Enter the highest possible tensile force in the unit [N].
                     •   Friction compensation: During startup, the "Read friction table" mode is used for
                         determining the friction losses within the mechanical components. The data is stored
                         in a table and used with reference to the current motor speed.
                         – The friction is not compensated if 0 % is entered. The tensile force deviates from
                           the setpoint depending on the winder speed.
                         – Friction is fully compensated if 100 % is entered.
                     •   Rated motor current, rated motor torque and max speed of the speed controller are
                         set automatically during startup and these values cannot be altered here.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                            31
                I      Startup
5                      Starting the "center winder" program
               0


     Setting the           Only in effect if Dmax – Dmin ≥ 100 mm.
     winding
     characteristics




                                                                                                              11033AEN
                           Figure 22: Setting the winding characteristics
                           With many materials, it is necessary to reduce the tensile stress as the winding diameter
                           increases. You can set these winding characteristics in two ways:
                           1. Formula: You can set the winding characteristics using a hyperbolic function.
                              "CH" can be used to determine to which percentage of the setpoint tensile force at
                              Dmax the tensile force should be reduced. In the figure above, a "CH" of 0.7 was
                              specified, which means that a tensile force of 70 % of the setpoint tensile force is
                              applied at Dmax. The shape of the curve can be changed with "F." The smaller the
                              value entered for "F", the closer the curve gets to being a straight line.
                           2. Import: You can import any table values for the winding characteristics.
                              For example, the curve can be created using Excel and saved as a text format. Note
                              that there must be 74 table values. Enter the individual values as a percentage of the
                              setpoint tensile force. Separate the values from one another by using the space bar,
                              the tab key or return. The result of the hyperbolic function or the table values is shown
                              in the graph.
                              Click on <Next> when you have entered all the parameters you require.




32                                                             Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                              Startup              I
                                                 Starting the "center winder" program
                                                                                                            5
                                                                                                   0


Saving changes       The program prompts you to save your entries.




                                                                                                 11034AEN
                     Figure 23: Saving changes


Download             The download window appears after the settings have been saved.




                                                                                                 11035AEN
                     Figure 24: Download window
                     Click the <Download> button. All the required settings are made automatically in the
                     inverter, and the IPOSplus® program "center winder" is started.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                        33
               I    Startup
5                   Starting the "center winder" program
               0


     Extended startup   Once you have downloaded the data, the "Extended startup" window appears.




                                                                                                         11036AEN
                        Figure 25: Extended startup
                        •   Source of path speed and diameter: Here you can select whether the path speed
                            or the winding diameter is to be recorded at analog input AI11.
                        •   Scaling the analog path speed recording:
                            – In the "Path speed" / "Source" group box, select the "Analog input AI11" radio but-
                              ton.
                            – In the "Scaling" group box, the current path (web) speed is also displayed in the
                              "Actual path speed [m/min]" field when the drive is not enabled.
                            – You now have to adapt the analog value by changing the numerator and denom-
                              inator until the correct path speed is displayed. The simplest way to detect the
                              actual path speed is to use a speedometer at a suitable position.
                            – First, enter the value "1" in the "Numerator" and "Denominator" fields and then
                              calculate the conversion factor between the measured and displayed values.
                              Next, use the conversion factor to determine the values for the numerator and
                              denominator.




34                                                       Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                              Startup                                  I
                                                                 Starting the "center winder" program
                                                                                                                                               5
                                                                                                                                       0


                             – Click <Next>. All the data is transferred to the inverter.
                             – Check whether the value that is displayed matches the actual value.
                     •       Scaling the analog diameter recording:
                             – In the "Diameter" / "Source" group box, select the "Analog input AI11" radio but-
                               ton.
                             – In the "Scaling" group box, the actual winding diameter is also displayed in the
                               "Act. diameter [mm]" field when the drive is not enabled.
                             – Enter values for the "Uoffset", "Numerator", "Denominator", "Loffset" and "Sensor
                               distance" fields according to the information in the data sheet of the distance sen-
                               sor. The following options are available as shown in figures A and B:

                                                           [A]                                                        [B]
                                   L [mm]                                                       L [mm]

                                    4000                                                         4000




                                                                                      Loffset
                                                                        Numerator                               Numerator



                                                        Denominator                                              Denominator
                                     300                                                          300
                         Loffset




                                                   Measuring range                                             Measuring range

                                                 1000                 5000                                    1000             5000
                                            Uoffset                          U [mV]                      Uoffset                      U [mV]

                                                                                                                                  56957AEN
                     Figure 26: Distance sensor with positive (A) and negative (B) characteristic curve
                                     The actual measured distance Lcurr is calculated as follows:
                                     Lact [mm] = [(UAI11 – Uoffset) × numerator / denominator ] + Loffset

                                     The following applies to the positive curve:
                                     Lact [mm] = [(UAI11 – 1000) × 3700 / 4000] + 300

                                     The following applies to the negative curve (negative numerator value!):
                                     Lact [mm] = [(UAI11 – 1000) × – 3700 / 4000] + 300

                                     When the sensor distance is known, the current winding diameter Dcurr results (→
                                     following figure):
                                     Dcurr = 2 × (sensor distance – Lact)

                                                                               Dact
                                              Sensor distance

                                                  Lact

                                                                                                                                  56958AEN



                     To avoid incorrect winding diameter values, ensure that the measuring range of the dis-
                     tance sensor is observed.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                           35
     I   Startup
5        Starting the "center winder" program
     0


                – If the winding diameter displayed ("Act. diameter [mm]" field), is subject to strong
                  fluctuations, you can attenuate them by entering a higher value in the "Filter time"
                  field. Fluctuations in the winding diameter affect the tensile force directly.

                – You can set the following parameters in the "Pre speed" group box:
                  Start winding speed [1/min]: Speed independent of the diameter. It is also in effect
                  when the drive is at a standstill (v = 0).
                  Pre speed [%Vpath]: To ensure that the take-up winder can operate at the calcu-
                  lated torque limit you must specify a setpoint speed that is higher than the actual
                  path speed.
                  Pre speed pick up [%Vpath]: Pick-up speed when DI16 = 1.

                – When using the option "Input/output card DIO11B": In the "Length reached
                  (DO17)" group box you can enter the material length in the "Material length [m]"
                  input field at which output DO17 is set to the value "1" when the measured mate-
                  rial length has reached this value. When input DI17 is set to the value "1," the
                  measured material length and DO17 are set to "0" again.

                – Save the data for extended startup. To do so, choose [File] / [Save settings.]

                – Click <Next>. All the data is transferred to the inverter.



             When you exit the extended startup function, the system asks whether you want to
             change to the monitor. In the monitor, you can run a diagnostic of your application and
             check the control signals.




                                                                                              11076AEN
             Figure 27: Start monitor: Yes/No
             Select <Yes> to switch to the monitor where you can start it in the required operating
             mode. Select <No> to switch to MOVITOOLS/Shell.




36                                              Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                              Startup                      I
                                                 Starting the "center winder" program
                                                                                                                    5
                                                                                                          0


Monitor              The monitor appears immediately if the "Center winder" is restarted after initial startup
                     has already been performed.
                     •   Only the status and friction table are displayed for operation without a bus.
                     •   For operation with the fieldbus/system bus, you can select whether you want to dis-
                         play the status, the friction table, fieldbus process data 1 or fieldbus process data 2.


Status




                                                                                                         11077AEN
                     Figure 28: "Center winder" monitor, displaying the status




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                37
                  I     Startup
5                       Starting the "center winder" program
                 0


     Friction table




                                                                                                            11085AEN
                            Figure 29: "Center winder" monitor, displaying the friction table


     Repeated startup       Press "Startup" if you want to change parameters or repeat the startup process. The
                            startup windows will appear (→ Initial startup).




38                                                              Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                              Startup                     I
                                                 Starting the "center winder" program
                                                                                                                   5
                                                                                                         0


Operation with       For operation with the fieldbus/system bus, in addition to the status, you can also display
fieldbus/system      the fieldbus process data.
bus


Fieldbus process     Only for operation with fieldbus/system bus:
data 1




                                                                                                       11078AEN
                     Figure 30: "Center winder" monitor, fieldbus process data 1




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                               39
                I       Startup
5                       Starting the "center winder" program
               0


     Fieldbus process       Only for operation with fieldbus/system bus:
     data 2




                                                                                                           11079AEN
                            Figure 31: "Center winder" monitor, fieldbus process data 2




40                                                             Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                              Startup                    I
                                                 Starting the "center winder" program
                                                                                                                  5
                                                                                                        0


Control in the       In addition to simple monitor operation, you can also simulate control in the "Fieldbus
monitor              process data 2" display.
                     •   "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/."
                     •   To do so, select the "Control" radio button for "PO1: Control word."
                     •   You can now activate and deactivate the individual bits of the control word (PO1) and
                         specify values for the process output data words PO2 (= tensile force setpoint or path
                         speed setpoint) and PO3 (= material length to be wound).
                     •   Press "Send PO" to send these control words to the inverter.




                                                                                                       11080AEN
                     Figure 32: Control simulation
                     The inverter now performs the travel command in accordance with these specifications.


                     •   DIØØ "/CONTROLLER INHIBIT" = "0" must be set to switch from "Control" to "Mon-
                         itor."
                     •   "Monitor" must be active to exit the "center winder" program.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                              41
             I   Startup
5                Parameters and IPOSplus® variables
             0


     5.4   Parameters and IPOSplus® variables
                     The following parameters and IPOSplus® variables are set automatically during startup
                     and are loaded into the inverter during the download.
                      Parameter number P...   Index         Description                    Setting
                                                                                           BIPOL./FIX.SETPT, FIELDBUS
                      100                        8461       Setpoint source
                                                                                           or SBUS
                                                                                           TERMINALS, FIELDBUS or
                      101                        8462       Control signal source
                                                                                           SBUS
                      300                        8515       Start/stop speed 1             0 1/min
                      301                        8516       Minimum speed 1                0 1/min
                      302                        8517       Maximum speed 1                0 ... 6000 1/min
                      500                        8557       Speed monitoring 1             OFF
                      600                        8335       Binary input DIØ1              IPOS input
                      601                        8336       Binary input DIØ2              IPOS input
                      602                        8337       Binary input DIØ3              Enable/Stop
                      603                        8338       Binary input DIØ4              Fault reset
                      604                        8339       Binary input DIØ5              IPOS input
                      605                        8919       Binary input DIØ6              No function
                      606                        8920       Binary input DIØ7              No function
                      610...617               8340...8347   Binary inputs DI1Ø...DI17      IPOS input
                      620                        8350       Binary output DOØ1             Ready
                      621                        8351       Binary output DOØ2             /Fault
                      622...624               8916...8918   Binary output DOØ3...DOØ5      No function
                      819                        8606       Fieldbus timeout delay         0.5 s
                                                                                           No response
                                                                                           Display fault
                                                                                           Immediate stop/Fault
                                                                                           Emergency stop/Fault
                      831                        8610       Response Fieldbus timeout
                                                                                           Rapid stop/Fault
                                                                                           Immediate stop/Warning
                                                                                           Emergency stop/Warning
                                                                                           Rapid stop/Warning
                      836                        8615       Response SBus1 - timeout       In program interface
                      837                        8936       Response SBus2 - timeout       In program interface
                      870                        8304       Setpoint description PO1       Control word 2
                      871                        8305       Setpoint description PO2       IPOS PO-DATA
                      872                        8306       Setpoint description PO3       IPOS PO-DATA
                      873                        8307       Actual value description PI1   Status word 2
                      874                        8308       Actual value description PI2   IPOS PI-DATA
                      875                        8309       Actual value description PI3   IPOS PI-DATA
                      876                        8622       PO data enable                 On
                      880                        8937       Protocol SBus1                 In program interface
                      881                        8600       Address SBus1                  In program interface
                      883                        8602       Timeout time SBus1             In program interface
                      884                        8603       Baud rate SBus1                In program interface
                      886                        8989       Address CANopen1               In program interface




42                                                      Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                         Startup                             I
                                               Parameters and IPOSplus® variables
                                                                                                                 5
                                                                                                             0


                      Parameter number P...   Index          Description              Setting
                      890                        8938        Protocol SBus2           In program interface
                      891                        8932        Address SBus2            In program interface
                      893                        8934        Timeout time SBus2       In program interface
                      894                        8939        Baud rate SBus2          In program interface
                      896                        8990        Address CANopen2         In program interface
                      938                        8888        IPOS speed Task1         4
                      939                        8962        IPOS speed Task2         5



                      IPOSplus® variable      Description
                      H000                    Diameter deduction-rolls master
                      H001                    Set 1 Diameter winder case
                      H002                    Set 2 Diameter winder case
                      H003                    Set 3 Diameter winder case
                      H004                    Set 4 Diameter winder case
                      H005                    Set 1 Max. diameter
                      H006                    Set 2 Max. diameter
                      H007                    Set 3 Max. diameter
                      H008                    Set 4 Max. diameter
                      H009                    Transmission ratio master
                      H010                    Transmission ratio winder
                      H011                    Resolution master
                      H012                    Scaling diameter Uoffset [mV]
                      H013                    Scaling diameter numerator
                      H014                    Scaling diameter denominator
                      H015                    Scaling diameter Loffset [mm]
                      H016                    Scaling diameter sensor distance [mm]
                      H017                    Maximum path speed [m/min]
                      H018                    Maximum tensile force [N]
                      H019                    Minimum tensile force [N]
                      H020                    Friction compensation [%]
                      H022                    Rated motor current [mA]
                      H023                    Rated motor torque [Ncm]
                      H025                    Speed jog mode [0.1/min]
                      H026                    Start winding speed [0.1/min]
                      H027                    Pre speed [%Vpath]
                      H028                    Pre speed pick up [%Vpath]
                      H029                    Filter time path speed [ms]
                      H030                    Filter time winder speed [ms]
                      H31                     Assignment PI3 [0 = d; 1 = v; 2 = I]
                      H032                    Number of winder cases
                      H033                    Filter time diameter [ms]
                      H037                    Threshold master [0.1/min]
                      H038                    Threshold winder [0.1/min]
                      H039                    Number of points on the winding curve
                      H040 - H078             Table of friction values
                      H070 - H116             Winding characteristics




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                             43
     I   Startup
5        Parameters and IPOSplus® variables
     0


             IPOSplus® variable   Description
             H118                 Selection function AI11 [1 = v; 2 = d]
             H119                 Scaling Vpath numerator
             H120                 Scaling Vpath denominator
             H123                 Max. length [m]
             H124                 ApplicationBuilderID
             H127                 Read in friction table



            Do not alter these parameters and IPOSplus® variables after startup!




44                                           Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                          Startup                      I
                                                     Recording IPOSplus® variables
                                                                                                                5
                                                                                                      0


5.5    Recording IPOSplus® variables
                     IPOSplus® variables can be recorded during operation using the "Scope" program in
                     MOVITOOLS® This is only possible for the MOVIDRIVE® MDX61B inverter.
                     The two 32-Bit IPOSplus® variables H474 and H475 are available for recording. Two
                     pointer variables (H125/H126) to H474 and H475 can be used to record any IPOSplus®
                     variable using the "Scope" program:
                     •   H125 → Scope 474Pointer
                     •   H126 → Scope 475Pointer
                     The number of the IPOSplus® variable that is to be recorded in "Scope" must be entered
                     in the variable window of the IPOS Assembler or Compiler in one of the pointer variables
                     H125 or H126.


Example              You want to record the IPOSplus® variables H130 Current diameter [mm] and H132 Ac-
                     tual tensile force control value [N]. Proceed as follows:
                     •   In the variable window of the IPOS Assembler or Compiler, enter the value 130 in
                         variable H125 and the value 132 in variable H126.




                                                                                                     11122AXX



                     •   In the "Scope" program, choose [File] / [New]. Set channel 3 to IPOS variable H474
                         LOW and channel 4 to IPOS variable H475 LOW. The "Scope" program now records
                         the value of the IPOSplus® variables H130 and H132.




                                                                                                     11123AEN

                     •   The pointer variables are copied to the IPOSplus® variables H474 or H475 in TASK
                         3 of the IPOSplus® program.
                     •   The speed (commands / ms) of Task 3 is dependent on the processor utilization of
                         MOVIDRIVE® MDX61B.
                     •   The time (ms) needed in Task 3 to copy the values from the pointer variables to the
                         IPOSplus® variables H474 and H475 is stored in variable H1002. If the value is zero,
                         the copying process lasts less than 1 ms.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                            45
              I   Operation and Service
6                 Starting the drive
              0


     6     Operation and Service
     6.1   Starting the drive
                       Following the download, switch to the "center winder" monitor by selecting "Yes."
                       Select the operating mode as follows:
                       •     With terminal control: Use terminals DI1∅ and DI11
                       •     With control via fieldbus / systembus: Use bits 8 and 9 from "PO1:Control word"


                       Note the following points when starting the drive. This procedure applies to all operating
                       modes:
                       •     Binary inputs DIØØ "/CONTROLLER INHIBIT/" and DIØ3 "ENABLE/RAPID STOP"
                             must be assigned a "1" signal.
                       •     Only for operation via fieldbus/system bus: Set the control bit PO1:0 "CONTROL-
                             LER INHIBIT/ENABLE" to "0" and the control bits PO1:1 "ENABLE/RAPID STOP"
                             and PO1:2 "ENABLE/STOP" to "1."
                       •     The direction of rotation is specified as seen onto the A-side of the motor. With regard
                             to the direction of rotation, take into account whether you are using a 2 or 3-stage
                             gear unit.


     Operating modes
                                                                 Terminal (in bus mode, virtual terminal in control word PO1)
                           Operating mode
                                                                        DI1Ø (PO1:8)                    DI11 (PO1:9)
                           Jog mode                                          "0"                             "0"
                           Teach-in run, reading the friction
                                                                             "1"                             "0"
                           curve
                           Automatic mode with constant
                                                                             "0"                             "1"
                           velocity
                           Automatic mode with constant
                                                                             "1"                             "1"
                           tension




46                                                              Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                Operation and Service                 I
                                                                            Jog mode
                                                                                                               6
                                                                                                     0


6.2    Jog mode
                     in jog mode, you can move the drive independently of the system.
                     •   Select the operating mode "Jog mode":
                         DI10 (mode 20) = "0" and DI11 (mode 21) = "0"
                     •   Enable the drive:
                         DI00 ("/Controller inhibit") = "1" and DI03 ("Enable/Rapid stop") = "1"
                     •   Start the movement:
                         DI01 (wind clockwise) = "1" or DI02 (wind counterclockwise) = "1". The signal must
                         be present for the entire duration of the process.

                     In jog mode, the calculation of the diameter is deactivated. Movement takes place inde-
                     pendent of the velocity.
                     The tensile force is not subject to limitation.




                                                                                                    11081AEN
                     Figure 33: Jog mode




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                           47
              I   Operation and Service
6                 Teach-in run, reading the friction curve
             0


     6.3   Teach-in run, reading the friction curve
                      In this operating mode, the speed-dependent friction of the mechanical components is
                      determined automatically. In this process, the motor speed is increased in steps of 60
                      [1/min] up to a maximum speed ( maximum path velocity at Dmin).




                                                                                                      11082AEN
                      Figure 34: Teach-in run
                      The current active current required to overcome the friction is measured and stored in a
                      table. Once the maximum speed has been achieved, the process ends automatically.
                      Perform the teach-in run without winding material as follows:
                      •   Disconnect the winder from the system. This is necessary because during the teach-
                          in run there must be no connection from the winder and system to the winding
                          material.
                      •   Select the operating mode "Read friction curve":
                          DI10 (mode 20) = "1" and DI11 (mode 21) = "0"
                      •   You must inhibit the drive first before starting the teach-in run:
                          DI00 ("/Controller inhibit") = "0" and DI03 ("Enable/Rapid stop") = "0"
                      •   Now enable the drive:
                          DI00 ("/Controller inhibit") = "1" and DI03 ("Enable/Rapid stop") = "1"


48                                                      Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                               Operation and Service                   I
                                                Teach-in run, reading the friction curve
                                                                                                                6
                                                                                                      0


                     •   Start the teach-in run:
                         DI01 (wind clockwise) = "0"→"1". The "1" signal must be present for the entire dura-
                         tion of the teach-in run.
                     The drive increases its speed step-by-step and ends the process once it has reached
                     the maximum speed.
                     When the teach-in run is finished, output DO16 is set to "1." The friction values have
                     been read in and can be displayed (→ following figure).




                                                                                                     11085AEN
                     Figure 35: Displaying the friction values in the friction table


                     The teach-in run only has to be performed once. The data is stored in the non-volatile
                     memory.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                            49
             I   Operation and Service
6                Automatic mode with constant velocity
             0


     6.4   Automatic mode with constant velocity
                     In the "Operating mode with constant velocity" operating mode, the winder determines
                     the speed. The motor speed is calculated depending on the current diameter so that the
                     path velocity remains constant.




                                                                                                   11084AEN
                     Figure 36: Automatic mode with constant velocity


                     The path speed setpoint is specified as an analog value via AI2:
                     •   0V     Path speed 0 m/min
                     •   10 V    Maximum path speed
                         or for control via fieldbus in "PO2 setpoint" in the unit [m/min].
                     •   Choose the operating mode "Automatic mode with constant velocity":
                         DI10 (mode 20) = "0" and DI11 (mode 21) = "1"
                     •   Enable the drive:
                         DI00 ("/Controller inhibit") = "1" and DI03 ("Enable/Rapid stop") = "1"
                     •   Start the winding process:
                         DI01 (wind clockwise) = "1" or DI02 (wind counterclockwise) = "1"
                         The signal must be present for the entire duration of the process.




50                                                     Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                          Operation and Service                           I
                                              Automatic mode with constant tension
                                                                                                                   6
                                                                                                         0



                     •   A break in the path is detected when the speed of the winding drive is > 4 [1/min] and
                         the speed of the master encoder is < 4 [1/min]. In this case, output DO15 is set to "1"
                         for at least 500 ms.
                     •   If the displayed winding diamater is subject to strong fluctuations, you can increase
                         the filter time of the diameter filter.


6.5    Automatic mode with constant tension
                     In the "Automatic mode with constant tension" operating mode, the winder determines
                     the tension. The motor setpoint speed and the torque limit are set depending on the ac-
                     tual winding diameter so that the tension remains constant.
                     •   Choose the operating mode "Automatic mode with constant tension":
                         DI10 (mode 20) = "1" and DI11 (mode 21) = "1"
                     •   Enable the drive:
                         DI00 ("/Controller inhibit") = "1" and DI03 ("Enable/Rapid stop") = "1"
                     •   Start the winding process:
                         DI01 (wind clockwise) = "1" or DI02 (wind counterclockwise) = "1". The signal must
                         be present for the entire duration of the process.




                                                                                                        11083AEN
                     Figure 37: Automatic mode with constant tension




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                               51
     I   Operation and Service
6        Automatic mode with constant tension
     0


             So that the winder can always operate at the torque limit calculated by the program
             when set to the "Automatic mode with constant tension" operating mode, the speed set-
             point of the winder is dependent on the winding direction and the current path velocity.
             •   Operating as a take-up winder (DI05 = "0")
                 If material is to be rolled up, the winder must rotate in the same direction as the
                 material. The current speed setpoint is determined by adding the following values:
                 – Current path speed
                 – Value in the "Pre speed" input field (→ Sec. Startup, paragraph "Extended start-
                   up")
                 – Start winding speed


             •   Pick up material (DI16 = "1")
                 This function can be used to catch up material quickly if, for example, the system has
                 to continue to produce winding material when a winding roller is changed. The sag
                 that results in the material can be detected using a sensor and controlled via DI16.
                 As the diameter can no longer be calculated for sagging material, the diameter
                 calculation is deactivated for this time (DI16 = "1") and the diameter that was last cal-
                 culated (DI16 = "0") is stored.
                 The current speed setpoint is determined by adding the following values:
                 – Current path speed
                 – Value in the "Pre speed pick up" input field (→ Sec. Startup, paragraph "Extended
                   startup")
                 – Start winding speed


             •   Operating as a pull-off winder (DI05 = "1")
                 If material is to be unwound, the winder must rotate in the opposite direction to the
                 material. The current speed setpoint is not calculated depending on the path speed.
                 It corresponds to the start winding speed.


             •   Stopping
                 When one of the signals "Wind clockwise," "Wind counterclockwise" or "Enable/stop"
                 (for control via fieldbus) is revoked, the current torque limit is used for deceleration.
                 If the signals "Enable" or "Enable/rapid stop" (for control via fieldbus) are revoked,
                 the torque limit is set to 150 % IN.


             •   Path break detection
                 A path break is detected when the winding drive reaches the current speed setpoint.
                 In this case, output DO15 is set to "1" for at least 500 ms. The speed setpoint can
                 only be achieved when the torque required to do so is available.




52                                             Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                          Operation and Service                            I
                                              Automatic mode with constant tension
                                                                                                                    6
                                                                                                          0


                     As a number of revolutions are necessary to calculate a correct value for the winding
                     diameter, a non-defined tensile force results at the start of the winding process. To pre-
                     vent this from happening, before the winding process starts, use the inputs "Set Dmin
                     (DI14)" and "Set Dmax (DI15)" and the winder case selection (DI15 and DI13) to specify
                     a defined value for the winding diameter.
                     If the winding process has been stopped by a "0" signal at DI03 (Enable), DI01 (wind
                     clockwise) or DI02 (wind counterclockwise), the winding diameter is stored and can be
                     called up again before the winder is restarted by setting a "1" signal at DI14 and DI15.
                     A new winding diameter can only be specified when DI14 (Set Dmin) and DI15 (Set Dmax)
                     have been set to zero beforehand.
                     If the displayed winding diamater is subject to strong fluctuations, you can increase the
                     filter time (→ Sec. Startup, paragraph "Extended startup") of the diameter filter.
                     The tensile force setpoint displayed is influnced by the winding characteristics. The con-
                     trol value of the tensile force (PI2) results from the tensile force setpoint (PO2) that is
                     influenced by the winding characteristics. It is also limited by the limits specified during
                     startup.




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                53
                I   Operation and Service
6                   Cycle diagrams
                0


     6.6   Cycle diagrams
                       The following conditions apply to the cycle diagrams:
                       •    Startup has been performed correctly
                       •    DIØØ "/CONTROLLER INHIBIT" = "1" (no lock)
                       •    DIØ3 "ENABLE/RAPID STOP" = "1"


                       With control via fieldbus/system bus, you must set the following bits in control word PO1:
                       •    PO1:0 = "0" (CONTROLLER INHIBIT/ENABLE)
                       •    PO1:1 = "1" (ENABLE/RAPID STOP)
                       •    PO1:2 = "1" (ENABLE/STOP)


     Jog mode

                             DIØØ


                              DIØ3


                              DI1Ø


                               DI11


                              DIØ1


                              DIØ2


                           n [1/min]



                                 n1
                                  0
                                -n1



                                          (1)                              (2)


                             DBØØ


                                                                                                         04908AXX
                       Figure 38: Cycle diagram: Jog mode

                       DIØØ = /Controller inhibit                   (1) = Start jog mode, wind CW
                       DIØ3 = Enable/rapid stop                     (2) = Start jog mode, wind CCW
                       DI1Ø = Mode selection
                       DI11 = Mode selection
                       DIØ1 = Wind CW                               n1 = Fixed speed for jog mode
                       DIØ2 = Wind CCW                              is set during startup
                       DBØØ= /Brake




54                                                      Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                              Operation and Service                 I
                                                                     Cycle diagrams
                                                                                                             6
                                                                                                   0


Teach-in run,
reading the
friction curve


                     Important: The drive turns automatically at various speeds.



                        DIØØ


                         DIØ3


                         DI1Ø


                          DI11


                         DIØ1


                         DIØ2


                      n [1/min]




                             0




                                        (1)                   (2)


                        DBØØ


                                                                                                  04909BXX
                     Figure 39: Cycle diagram: Teach-in run


                     DIØØ = /Controller inhibit                     (1) = Start teach-in run
                     DIØ3 = Enable/rapid stop                       (2) = Teach-in run finished
                     DI1Ø = Mode selection
                     DI11 = Mode selection
                     DIØ1 = Wind CW
                     DIØ2 = Wind CCW
                     DBØØ= /Brake




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                         55
              I   Operation and Service
6                 Cycle diagrams
              0


     Automatic mode
     with constant
     velocity            DIØØ


                          DIØ3


                          DI1Ø


                           DI11


                          DIØ1


                          DIØ2


                       n [1/min]




                              0




                                         (1)                            (2)
                             |V|




                              d




                         DBØØ


                                                                                                          04910BXX
                      Figure 40: Cycle diagram: Automatic mode with constant velocity


                      DIØØ = /Controller inhibit                     (1) = Start winding CW = unwinding
                      DIØ3 = Enable/rapid stop                       (2) = Start winding CCW = winding
                      DI1Ø = Mode selection                          |V| = Path velocity value
                      DI11 = Mode selection                          |F| = Path tension value
                      DIØ1 = Wind CW                                 d = Winding diameter
                      DIØ2 = Wind CCW
                      DBØØ= /Brake




56                                                      Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                       Operation and Service                    I
                                                              Cycle diagrams
                                                                                                         6
                                                                                               0


Automatic mode
with constant
tension                  DIØØ


                          DIØ3


                          DI1Ø


                           DI11


                          DIØ1


                          DIØ2


                       n [1/min]




                              0




                                       (1)                  (2)
                             |T|




                             |F|




                              d




                         DBØØ

                                                                                              04911AXX

                     DIØØ = /Controller inhibit          (1) = Start winding CW = unwinding
                     DIØ3 = Enable/rapid stop            (2) = Start winding CCW = winding
                     DI1Ø = Mode selection               |T| = Torque value
                     DI11 = Mode selection               |F| = Tensile force value
                     DIØ1 = Wind CW                      d = Winding diameter
                     DIØ2 = Wind CCW
                     DBØØ= /Brake                                 = Unwinding

                                                                  = Winding




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                     57
                I     Operation and Service
6                     Fault information
               0


     6.7     Fault information
                         The fault memory (P080) stores the last five fault messages (faults t-0 to t-4). The oldest
                         fault message is deleted whenever more than five fault messages have occurred. The
                         following information is stored when a malfunction occurs:
                         Fault that occurred • Status of binary inputs/outputs • Operating status of the inverter •
                         Inverter status • Heat sink temperature • Speed • Output current • Active current • Unit
                         utilization • DC link voltage • ON hours • Enable hours • Parameter set • Motor utiliza-
                         tion.
                         There are three switch-off responses depending on the fault; the inverter remains
                         blocked in fault status:
                         •   Immediate switch-off:
                             The unit can no longer brake the drive; the output stage goes to high resistance in
                             the event of a fault and the brake (P730 = ON) is applied immediately (DBØØ
                             "/Brake" = "0").
                         •   Rapid stop:
                             The drive is braked with the stop ramp t13/t23. The brake (P730 = ON) is applied
                             once the stop speed is reached (DBØØ "/Brake" = "0"). The output stage goes to high
                             resistance after the brake reaction time has elapsed (P732 / P735).
                         •   Emergency stop:
                             The drive is braked with the emergency ramp t14/t24. The brake (P730 = ON) is
                             applied once the stop speed is reached (DBØØ "/Brake" = "0"). The output stage
                             goes to high resistance after the brake reaction time has elapsed (P732 / P735).


     Reset               An error message can be acknowledged by:
                         •   Switching the power supply off and on again.
                             Recommendation: Observe a minimum switch-off time of 10 s for the input contactor
                             K11.
                         •   Reset via binary input DIØ4. Startup of the "center winder" causes this binary input
                             to be assigned with the "Reset" function.
                         •   Only for control with fieldbus/system bus: "0"→∀1" signal at Bit PO1:6 in control word
                             PO1.
                         •   Press the reset button in the MOVITOOLS® Manager.




                                                                                                           11086AEN
                         Figure 41: Reset with MOVITOOLS®


                         •   Manual reset in MOVITOOLS®/Shell (P840 = "YES" or [Parameter] / [Manual reset]).
                         •   Manual reset using the DBG60B.


     Timeout active      If the inverter is controlled via a communication interface (fieldbus, RS485 or SBus) and
                         the power was switched off and back on again or a fault reset was performed, then the
                         enable remains ineffective until the inverter receives valid data again via the interface,
                         which is monitored with a timeout.




58                                                        Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                    Operation and Service                              I
                                                                           Fault messages
                                                                                                                                6
                                                                                                                       0


6.8     Fault messages
Display              The fault or warning code is displayed in binary coded format. The following display
                     sequence is adhered to:




                                                   Flashes, ca. 1 s




                                                   Display off, ca. 0.2 s


                                                   Tens, ca. 1 s


                                                   Display off, ca. 0.2 s


                                                   Ones, ca. 1 s


                                                   Display off, ca. 0.2 s



                                        01038AXX



                     Following a reset or if the fault or warning code resumes the value “0“, the display
                     switches to the operating display again.



List of faults       The following table shows a selection from the complete fault list (→ MOVIDRIVE®
                     operating instructions). Only those faults are listed that can occur specifically with this
                     application.
                     A dot in the "P" column indicates that the response is programmable (P83_ Fault
                     response). The factory set fault response appears in the "Response" column.
                     Fault
                             Designation Response       P Possible cause                    Action
                     code
                     00      No fault      -
                                                                                            •   Extend deceleration ramps
                                                                                            •   Check connection leads to
                             DC link over- Immediate
                     07                                   DC link voltage too high              the braking resistor
                             voltage       switch-off
                                                                                            •   Check technical data of brak-
                                                                                                ing resistor
                                                                                          •     Check program memory con-
                                                          •   Incorrect command detected
                                                                                                tent and correct if necessary
                                                              during running of IPOS pro-
                                           Emergency                                      •     Load correct program into
                     10      IPOS-ILLOP                       gram
                                           stop                                                 program memory
                                                          •   Incorrect conditions during
                                                                                          •     Check program sequence (→
                                                              running of program
                                                                                                IPOS manual)
                                                          •   Encoder cable or shield not
                                                              connected correctly          Check encoder cable and shield
                                           Immediate
                     14      Encoder                      •   Short circuit/broken encoder for correct connection, short cir-
                                           switch-off
                                                              wire                         cuit and broken wire.
                                                          •   Encoder defective




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                            59
     I   Operation and Service
6        Fault messages
     0


            Fault
                    Designation Response       P Possible cause                      Action
            code
                                                                                  •      Check communications rou-
                                                 No communication between
                    Fieldbus tim-                                                        tine of the master
            28                    Rapid stop   • master and slave within the pro-
                    eout                                                          •      Extend fieldbus timeout time
                                                 jected response monitoring.
                                                                                         (P819)/deactivate monitoring
                                                 •   Motor too hot, TF sensor has
                                                     tripped                         •   Let motor cool off and reset
                                                 •   TF sensor of motor not con-         error
                                                     nected or not connected         •   Check connections/link
                                                     properly                            between MOVIDRIVE® and
                                 None
            31      TF sensor                  • •   Connection of MOVIDRIVE®            TF.
                                 Response
                                                     and TF on motor interrupted     •   If no TF is connected: Jumper
                                                 •   No jumper between X10:1             X10:1 to X10:2. With MDS:
                                                     and X10:2. With MDS:                Jumper X15:9 to X15:5.
                                                     X15:9-X15:5 connection          •   Set P834 to "No response."
                                                     missing.
                                                 •   Type of option card not         •   Use correct option card.
                                                     allowed.                        •   Set correct setpoint source
                                                 •   Setpoint source, control sig-       (P100).
                                 Immediate           nal source or operating         •   Set correct control signal
            36      No option
                                 switch-off          mode not permitted for this         source (P101).
                                                     option card.                    •   Set correct operating mode
                                                 •   Incorrect encoder type set          (P700 or P701).
                                                     for DIP11B.                     •   Set the correct encoder type.




60                                              Manual – MOVIDRIVE® MDX61B Center Winder Application
                         Compatibility between MOVIDRIVE® A / B / compact
                                                          Important Notes
                                                                                                                  7


7      Compatibility between MOVIDRIVE® A / B / compact
7.1    Important Notes
                     The "Center winder" application module for MOVIDRIVE® MDX61B offers a number of
                     additional functions that are not available with MOVIDRIVE® MD_60A or MOVIDRIVE®
                     compact. This section provides you with information on the differences between the
                     application module when using a MOVIDRIVE® MD_60A or MOVIDRIVE® compact unit
                     and gives you important information on project planning.


Project planning     •   Drive inverters
for MOVIDRIVE®           The "Center winder" application module must have encoder feedback, which means
MD_60A /                 it can only be used with the following drive inverters:
MOVIDRIVE®
compact                  – MOVIDRIVE® MDV60A / MDS60A
                         – MOVIDRIVE® compact MCV41A / MCS41A
                         – MOVIDRIVE® compact MCH41A /MCH42A


                     •   Bus installation for MOVIDRIVE® MDV / MDS /MCV / MCS / MCH
                         Read the information in the relevant fieldbus manuals.


Compatibility        Compared to MOVIDRIVE® MD_60A, MOVIDRIVE® MDX61B has two extra digital
between the hard-    inputs (DI06, DI07) and three additional digital outputs (DO03, DO04, DO05). The addi-
ware terminals       tional hardware inputs and outputs are set to "No function" during initial startup and are
                     not processed in the program.


Extended startup     The options for scaling the analog diameter recording and entering values in the input
                     fields "Pre speed" and "Material length" are only available if you have MOVIDRIVE®
                     MDX61B and MOVITOOLS® from version 4.30.


Recording            Recording IPOSplus® variables using the MOVITOOLS® program "Scope" is only possi-
IPOSplus®            ble with MOVIDRIVE® MDX61B.
variables




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                              61
                           Compatibility between MOVIDRIVE® A / B / compact
7                          Wiring diagrams



     7.2      Wiring diagrams
                           X11:                                  ®
                                                 MOVIDRIVE MDV / MDS60_A                                   MDV (MDS)
                      REF1                +10 V
       - =+            AI11               Web speed / Diameter
                       AI12                                                                            1
                      AGND                Reference potential analog signal                 DIO        2
                      REF2                -10 V                                                        3      X11
                            X13:                                                      X20   1          4
                      DIØØ 1              /Controller inhibit                               2
                      DIØ1 2              Wind clockwise                                               5
                      DIØ2 3              Wind counterclockwise                             3
                                                                                                   S11         mA « V
                      DIØ3 4              Enable/Rapid stop                                        S12         R ON « OFF
                      DIØ4 5              Reset                                       X21   1
                      DIØ5 6              Winding / Unwinding                               2          1
                      DCOM 7              Ref. X13:DIØØ...DIØ5                              3          2      X12
                      VO24 8              DC+24V output                                     4          3
                      DGND 9              Reference potential binary signals                                                      1
                       ST11 10            RS485+
                                                                                            5
                      ST12 11             RS485-                                            6                                     2
                                                                                                                                  3
                                                                                      X22    1                                    4
                                X14:(MDV/MDS)                                                          1
                            1                                                                2                                    5
                       6
                                    Input master enc., incremental enc. DC 5 V TTL,          3         2           X10
                                                                                                                                  6
                                    or X14-X14 connection                                    4         3                          7
                       9
                            5
                                    (Connection→ MOVIDRIVE® operating instr.)                5         4                          8
                                                                                             6         5                          9
                                                                                             7         6      X13                10
                                                                                             8         7
                                X15:(MDV/MDS)                                                9         8
                            5
                       9
                                    Motor encoder:                                          10         9
                                    Incremental enoder (MDV) or resolver (MDS)                        10
                       6
                            1                                                         X23   1         11       Supply out 24V=
                                    (Connection→ MOVIDRIVE® operating instr.)               2
                                                                                            3
                           X10:                                                             4
                        TF1  1            TF input                                          5
                       DGND 2             Reference potential binary signals                6
                       DBØØ 3             /Brake                                            7
                      DOØ1-C 4                   Relay contact                              8
                     DOØ1-NO 5                   NO contact relay - ready
                     DOØ1-NC 6                   NC contact relay                           9          X14           X15
                       DOØ2 7             /Fault                                                  ENCODER IN/OUT ENCODER IN
                                                                                                                 (Resolver IN)
           DC 24 V     VO24  8            DC+24V output
            -=+         VI24 9            DC+24V input
                       DGND 10            Reference potential binary signals
                            X20:                                         DIO11A
                       AI21 1             Setpoint web speed / tensile force
                       AI22 2
                      AGNG 3              Reference potential analog signals
                            X21:
                      AOV1      1         Current diameter DC(0 ... 10 V)
                      AOC1      2         Current diameter DC(0(4)...20 mA)
                      AGNG      3         Reference potential analog signals
                      AOV2      4         Web speed DC(0 ... 10 V)
                      AOC2      5         Web speed DC(0(4)...20 mA)
                      AGNG      6         Reference potential analog signals
                            X22:
                       DI1Ø 1             IPOS input: Mode 2^0
                       DI11 2             IPOS input: Mode 2^1
                       DI12 3             IPOS input: Dmin select 2^0
                       DI13 4             IPOS input: Dmin select 2^1
                       DI14 5             IPOS input: Set Dmin
                       DI15 6             IPOS input: Set Dmax
                       DI16 7             IPOS input: Catch-up
                       DI17 8             IPOS input:Reset Length counter
           DC 24 V    DCOM 9              Ref. X22: DI1Ø...DI17
           +=   -     DGND 10             Reference potential binary signals
                            X23:
                      DO1Ø      1         IPOS output: Mode 2^0
                      DO11      2         IPOS output: Mode 2^1
                      DO12      3         IPOS output: Dmin select 2^0
                      DO13      4         IPOS output: Dmin select 2^1
                      DO14      5         IPOS output: Dmax reached
                      DO15      6         IPOS output: Web break
                      DO16      7         IPOS output: Read in friction table
                      DO17      8         IPOS output: Material length reached
                      DGND      9         Reference potential binary signals

                                                                                                                                      56908AEN
     Figure 42: MOVIDRIVE® MDV / MDS60_A




62                                                                               Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                     Compatibility between MOVIDRIVE® A / B / compact
                                                                                      Wiring diagrams
                                                                                                                                                                  7


                                              X10:                  MOVIDRIVE® compact
                                          REF1   1       +10 V
            - =+                           AI11  2       Web speed/ Diameter
                                          REF2   3       -10 V
                                           AI12  4       Web speed
                                          SC11   5       System bus High
                                           AI21  6       TF-/TH input
                                          SC12   7       System bus Low
                                          AGND   8       Reference potential analog signals
                                          DIØØ   9       /Controller inhibit
                                          DIØ1 10        Wind CW
                                          DIØ2 11        Wind CCW
                                          DIØ3 12        Enable/Rapid stop
                                          DIØ4 13        Reset
                                          DIØ5 14        Wind /Unwind
                                          DCOM 15        Ref. X10:DIØØ...DIØ5
                                          VO24 16        DC+24V output
                                          DGND 17        Reference potential binary signals
                                         DOØ1-C 18       Relay contact
                                          DOØ2 19        /Fault
                                        DOØ1-NO 20       NO relay contact - ready
                                          DBØØ 21        /Brake
                                        DOØ1-NC 22       NC relay contact
                                          DGND 23        Reference potential binary signals
            -=+                            VI24 24       DC+24V input
            DC 24 V                                                                                                      RUN
                                                                                                                                BUS
                                                                                                                               FAULT


                                                  X14:(MCV/MCS)                                                                         REF1            AI11
                                                                                                                                               1   2
                                              1
                                          6
                                                  Input master encoder                                                                  REF2
                                                                                                                                               3   4
                                                                                                                                                        AI12

                                                  Incremental encoder DC 5 V TTL,                                                       SC11
                                                                                                                                               5   6
                                                                                                                                                        AI21
                                          9
                                              5
                                                  (Connection → operating instructions                                                  SC12            AGND
                                                                                                                                               7   8
                                                  MOVIDRIVE® compact MCV / MCS)
                                                                                                                                        DIØØ            DIØ1
                                                                                                  6   1      9   5                             9 10
                                                                                                                                        DIØ2            DIØ3
                                                                                                                                               11 12
                                                                                                  9          6
                                                  X15:(MCV/MCS)                                       5          1                      DIØ4
                                                                                                                                               13 14
                                                                                                                                                        DIØ5

                                              5
                                          9                                                                                            DCOM             VO24
                                                  Motor encoder:                                   X14         X15
                                                                                                                                               15 16

                                                  Incremental encoder (MCV) or resolver (MCS)   ENCODER I/O ENCODER IN                 DGND
                                                                                                                                               17 18
                                                                                                                                                       DOØ1-C
                                          6
                                              1   (Connection → operating instructions                    PROFIBUS DP
                                                                                                              X30                      DOØ2            DOØ1-NO
                                                                                                                                               19 20
                                                  MOVIDRIVE® compact MCV / MCS)
                                                                                                                                       DBØØ            DOØ1-NC
                                                                                                                                               21 22

                                                                                                             9   5                     DGND             VI24
                                                                                                                                               23 24
  I




                                                  X30:(MCV/MCS41A)                                           6
                                                                                                                                       MCV41A X10
  P R O F




                                                                                                                 1
            PROCESS FIELD BUS




                                              5
                                          9
                                B U S




                                                  PROFIBUS-DP connection
                                                  (Connection → operating instructions
                                          6
                                              1   MOVIDRIVE® compact MCV / MCS)




                                                                                                                                                       56910AEN
Figure 43: MOVIDRIVE® compact MCV




Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                                              63
                                  Compatibility between MOVIDRIVE® A / B / compact
7                                 Wiring diagrams




                                 X10:               MOVIDRIVE ® compact MCH4_A
                             REF1 1            +10 V
                              AI11    2         Web speed / Diameter
                              AI12    3         Web speed
                              AI21    4        TF / TH input
      SBus SBus




                             AGND 5            Reference potential analog signals
                             REF2 6            -10 V
                             SC11     7        System bus High
                             SC12     8        System bus Low
                             DGND 9            Reference potential binary signals
                             SC11 10           System busHigh
                             SC12 11           System bus Low
                                 X11:
                             DIØØ 1            /Controller inhibit
                             DIØ1     2        Wind CW
                             DIØ2     3        Wind CCW
                             DIØ3     4        Enable/ Rapid stop
                             DIØ4     5        Reset
                             DIØ5     6        Wind / unwind
                             DCOM 7            Ref. X10:DIØØ...DIØ5
                             VO24 8            DC+24 V input
                             DGND 9            Reference potential binary signals
                                 X12:
                             DBØØ 1            /Brake
                            DOØ1-C 2           Relay contact
                           DOØ1-NO 3           NO relay contact - ready
                           DOØ1-NC 4           NC relay contact                                                                                             1
                           DOØ2/AO1 5          /Fault                                                                                                       2         1 REF1
                      24 V


                                                                                                                                      FO 1
                                                                                                                                      FO 2
                                                                                                                                                            3         2 AI11
                              VI24    6
                                                                                                                                      CC

                                                                                                                                      RD
                    =                          DC+24 V input
                                                                                                                                      UL

                                                                                                                                      BA

                                                                                                                                      TR
                      +                                                                                                                                     4         3 AI12
                  -          DGND 7            Reference potential binary signals                                                                           5         4 AI21
                                                                                                                                                     X10    6         5 AGND




                                                                                                                                                                X10
                                                                                                                                                            7
                                                                                                                                                            8
                                                                                                                                                                      6 REF2
                                                                                                                                        Remote IN                     7 SC11
                                       X14:                                                                                             X30 IN              9
                                                                                                                                                           10         8 SC12
                                                                                                                                                           11         9 DGND
                                                                                                                                                                      10 SC21
                                       Input external encoder (HIPERFACE® , sin/cos
                                                                                                                     X14 EncoderI/O




                                                                                                                                                           1          11 SC22
                                                                                                                                                           2
                                       or 5 V TTL) or X14-X14 connection                                                                Remote IN          3          1 DIØØ
                                                                                                                                        X31 OUT            4          2 DIØ1
                                       (Connection → operating instructions                                                                          X11   5          3 DIØ2
                                       MOVIDRIVE ® compact MCH)
                                                                                                                                                           6          4 DIØ3




                                                                                                                                                                X11
                                                                                                                                                           7
                                                                                                                                                           8
                                                                                                                                                                      5 DIØ4
                                                                                                                                                           9
                                                                                                                                                                      6 DIØ5
                                                                                                                                        Remote OUT                    7 DCOM
                                                                                                                                        X32 IN             1          8 VO24
                                                                                                                                                           2          9 DGND
                                                                                                                                                           3
                                       X15:                                                                                                          X12   4          1 DBØØ
                                                                                                                     X15 EncoderIN




                                                                                                                                                           5          2 DOØ1-C
                                                                                                                                                                      3 DOØ1-NO
                                       Motor enc. (HIPERFACE®, sin/cos or 5 V TTL)
                                                                                                                                                           6
                                                                                                                                                                X12

                                                                                                                                        Remote OUT
                                                                                                                                        X32 OUT            7          4 DOØ1-NC
                                       (Connection → operating instructions                                                                                           5 DOØ2
                                                                                                                                                                      6 VI24
                                       MOVIDRIVE ® compact MCH)                                                                                                       7 DGND
                                                                                                                                                                      MCH 42A
         P R O F I
                BUS




                                       X30: (MCH41A)
             FIELD
         PROCESS




                              9    5
          B U S




                                       PROFIBUS-DP connection
                                       (Connection → operating instructions
                              6    1   MOVIDRIVE ® compact MCH)
                                                                              (Connection → operating instructions




                                       X30: (MCH42A) LWL Remote IN
                                                                               MOVIDRIVE® compact MCH)
                                                                                 INTERBUS FO connection




                                       Receive data

                                       X31: (MCH42A) LWL Remote IN
                                       Send data

                                       X32: (MCH42A) LWL Remote OUT
                                       Receive data

                                       X33: (MCH42A) LWL Remote OUT
                                       Send data



                                                                                                                                                                                56934AEN
     Figure 44: MOVIDRIVE® compact MCH




64                                                                            Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                                                        Index
                                                                                                                                                            8


8          Index
A                                                                                  DeviceNet (DFD11B) ................................... 23
Acknowledge fault message (reset) ....................58                           Ethernet (DFE11B) ...................................... 24
Application example                                                                INTERBUS (DFI11B) ................................... 21
    Rewinder ........................................................7             INTERBUS with FO (DFI21B) ...................... 20
    Winder/unwinder .............................................7                 MDX61B with bus control ............................ 18
Areas of application for the center winder .............6                          MOVITOOLS® ............................................. 16
Automatic mode with constant tension ...............51                             MOVITOOLS® software ............................... 16
Automatic mode with constant velocity ...............50                            PROFIBUS (DFP21B) ................................. 19
                                                                                   System bus connection (SBus) .................... 25
B                                                                                  Wiring diagram for MDX61B with option
Bus control ..........................................................18                   DIO11B ........................................... 17
C                                                                              Installing MOVITOOLS® .................................... 16
Compatibility between MOVIDRIVE® A / B /                                       J
compact ..............................................................61       Jog mode ........................................................... 47
   Compatibility of hardware terminals .............61
   Notes on extended startup ...........................61                     M
   Notes on project planning .............................61                   Measuring the velocity ....................................... 11
   Recording IPOSplus® variables .....................61                       Monitor
   Wiring diagram for MOVIDRIVE®                                                  Display fieldbus process data 1 ................... 39
            compact MCV ..................................62                      Display fieldbus process data 2 ................... 40
Cycle diagrams                                                                    Display friction table ..................................... 38
   Automatic mode with constant tension .........57                               Display status .............................................. 37
   Automatic mode with constant velocity .........56                           O
   Jog mode ......................................................54
                                                                               Operating modes ................................................ 10
   Teach-in run, determining the friction curve .55
                                                                                  Automatic mode with constant tension ........ 51
D                                                                                 Automatic mode with constant velocity ........ 50
Display fieldbus process data 1 ..........................39                      Jog mode ..................................................... 47
Display fieldbus process data 2 ..........................40                      Settings for terminal or bus control .............. 46
    Simulating control .........................................41                Teach-in run, determining the friction curve 48
Display friction table ............................................38          Operation and service ........................................ 46
Display status ......................................................37        P
E                                                                              Parameters and IPOSplus® variables ................. 42
Emergency stop ..................................................58            Process data assignment ................................... 13
Extended startup .................................................34               Process input data ....................................... 14
                                                                                   Process output data ..................................... 13
F                                                                              Program identification .......................................... 8
Fault information .................................................58          Project planning
   Acknowledge fault message (reset) .............58                               Measuring the velocity ................................. 11
   Shutdown response emergency stop ...........58                              Project planning
   Shutdown response immediate switch-off                                          Functional characteristics .............................. 9
          Immediate switch-off ..............................58                    Inverters, motors and encoders ..................... 9
   Shutdown response rapid stop .....................58                            Operating modes ......................................... 10
Fault list ...............................................................59       PC and software ............................................ 9
Fault messages ...................................................59               Prerequisites .................................................. 9
   Fault code display .........................................59                  Process data assignment ............................ 13
   Fault list ........................................................59           Safe stop ...................................................... 15
Functional characteristics .....................................9
                                                                               R
I                                                                              Rapid stop .......................................................... 58
Important notes .....................................................4
    Explanation of the icons .................................4                S
Installation ...........................................................16     Safe stop ............................................................ 15
    Application version .......................................16              Safety notes ......................................................... 5
    CANopen (DFC11B) .....................................22                   Starting the drive ................................................ 46



Manual – MOVIDRIVE® MDX61B Center Winder Application                                                                                                       65
8                          Index



     Startup
         Extended startup ..........................................34
         Monitor ................................................... 37, 38
         Preliminary work ...........................................26
         Setting the fieldbus parameters ....................29
         Setting the parameters for calculating the
                  diameter ...........................................30
         Setting the parameters for torque
                  calculation ........................................31
         Setting the setpoints .....................................28
         Setting the winding characteristics ...............32
         Starting the program .....................................27
     System bus (SBus)
         Connection ...................................................25
     T
     Teach-in run, Determining the friction curve .......48
     W
     Wiring diagram
         MDX61B with option DIO11B .......................17
     Wiring diagrams
         MOVIDRIVE® compact MCH .......................64
         MOVIDRIVE® compact MCV ........................63
         MOVIDRIVE® MCV ......................................62
         MOVIDRIVE® MDV / MDS60_A ...................62




66                                                                            Manual – MOVIDRIVE® MDX61B Center Winder Application
                                                                                       Address List



Address List
Germany
Headquarters        Bruchsal            SEW-EURODRIVE GmbH & Co KG                     Tel. +49 7251 75-0
Production                              Ernst-Blickle-Straße 42                        Fax +49 7251 75-1970
Sales                                   D-76646 Bruchsal                               http://www.sew-eurodrive.de
                                        P.O. Box                                       sew@sew-eurodrive.de
                                        Postfach 3023 · D-76642 Bruchsal
Service             Central             SEW-EURODRIVE GmbH & Co KG                     Tel. +49 7251 75-1710
Competence Center   Gear units /        Ernst-Blickle-Straße 1                         Fax +49 7251 75-1711
                    Motors              D-76676 Graben-Neudorf                         sc-mitte-gm@sew-eurodrive.de
                    Central             SEW-EURODRIVE GmbH & Co KG                     Tel. +49 7251 75-1780
                    Electronics         Ernst-Blickle-Straße 42                        Fax +49 7251 75-1769
                                        D-76646 Bruchsal                               sc-mitte-e@sew-eurodrive.de
                    North               SEW-EURODRIVE GmbH & Co KG                     Tel. +49 5137 8798-30
                                        Alte Ricklinger Straße 40-42                   Fax +49 5137 8798-55
                                        D-30823 Garbsen (near Hannover)                sc-nord@sew-eurodrive.de
                    East                SEW-EURODRIVE GmbH & Co KG                     Tel. +49 3764 7606-0
                                        Dänkritzer Weg 1                               Fax +49 3764 7606-30
                                        D-08393 Meerane (near Zwickau)                 sc-ost@sew-eurodrive.de
                    South               SEW-EURODRIVE GmbH & Co KG                     Tel. +49 89 909552-10
                                        Domagkstraße 5                                 Fax +49 89 909552-50
                                        D-85551 Kirchheim (near München)               sc-sued@sew-eurodrive.de
                    West                SEW-EURODRIVE GmbH & Co KG                     Tel. +49 2173 8507-30
                                        Siemensstraße 1                                Fax +49 2173 8507-55
                                        D-40764 Langenfeld (near Düsseldorf)           sc-west@sew-eurodrive.de
                    Drive Service Hotline / 24 Hour Service                            +49 180 5 SEWHELP
                                                                                       +49 180 5 7394357
                    Additional addresses for service in Germany provided on request!

France
Production          Haguenau            SEW-USOCOME                                    Tel. +33 3 88 73 67 00
Sales                                   48-54, route de Soufflenheim                   Fax +33 3 88 73 66 00
Service                                 B. P. 20185                                    http://www.usocome.com
                                        F-67506 Haguenau Cedex                         sew@usocome.com
Assembly            Bordeaux            SEW-USOCOME                                    Tel. +33 5 57 26 39 00
Sales                                   Parc d’activités de Magellan                   Fax +33 5 57 26 39 09
Service                                 62, avenue de Magellan - B. P. 182
                                        F-33607 Pessac Cedex
                    Lyon                SEW-USOCOME                                    Tel. +33 4 72 15 37 00
                                        Parc d’Affaires Roosevelt                      Fax +33 4 72 15 37 15
                                        Rue Jacques Tati
                                        F-69120 Vaulx en Velin
                    Paris               SEW-USOCOME                                    Tel. +33 1 64 42 40 80
                                        Zone industrielle                              Fax +33 1 64 42 40 88
                                        2, rue Denis Papin
                                        F-77390 Verneuil I’Etang
                    Additional addresses for service in France provided on request!

Algeria
Sales               Alger               Réducom                                         Tel. +213 21 8222-84
                                        16, rue des Frères Zaghnoun                     Fax +213 21 8222-84
                                        Bellevue El-Harrach
                                        16200 Alger

Argentina
Assembly            Buenos Aires        SEW EURODRIVE ARGENTINA S.A.                    Tel. +54 3327 4572-84
Sales                                   Centro Industrial Garin, Lote 35                Fax +54 3327 4572-21
Service                                 Ruta Panamericana Km 37,5                       sewar@sew-eurodrive.com.ar
                                        1619 Garin




07/2005                                                                                                               67
                  Address List



     Australia
     Assembly       Melbourne           SEW-EURODRIVE PTY. LTD.                          Tel. +61 3 9933-1000
     Sales                              27 Beverage Drive                                Fax +61 3 9933-1003
     Service                            Tullamarine, Victoria 3043                       http://www.sew-eurodrive.com.au
                                                                                         enquires@sew-eurodrive.com.au
                    Sydney              SEW-EURODRIVE PTY. LTD.                          Tel. +61 2 9725-9900
                                        9, Sleigh Place, Wetherill Park                  Fax +61 2 9725-9905
                                        New South Wales, 2164                            enquires@sew-eurodrive.com.au

     Austria
     Assembly       Wien                SEW-EURODRIVE Ges.m.b.H.                         Tel. +43 1 617 55 00-0
     Sales                              Richard-Strauss-Strasse 24                       Fax +43 1 617 55 00-30
     Service                            A-1230 Wien                                      http://sew-eurodrive.at
                                                                                         sew@sew-eurodrive.at

     Belgium
     Assembly       Brüssel             SEW Caron-Vector S.A.                            Tel. +32 10 231-311
     Sales                              Avenue Eiffel 5                                  Fax +32 10 231-336
     Service                            B-1300 Wavre                                     http://www.caron-vector.be
                                                                                         info@caron-vector.be

     Brazil
     Production     Sao Paulo           SEW-EURODRIVE Brasil Ltda.                       Tel. +55 11 6489-9133
     Sales                              Avenida Amâncio Gaiolli, 50                      Fax +55 11 6480-3328
     Service                            Caixa Postal: 201-07111-970                      http://www.sew.com.br
                                        Guarulhos/SP - Cep.: 07251-250                   sew@sew.com.br
                    Additional addresses for service in Brazil provided on request!

     Bulgaria
     Sales          Sofia               BEVER-DRIVE GmbH                                 Tel. +359 2 9532565
                                        Bogdanovetz Str.1                                Fax +359 2 9549345
                                        BG-1606 Sofia                                    bever@fastbg.net

     Cameroon
     Sales          Douala              Electro-Services                                 Tel. +237 4322-99
                                        Rue Drouot Akwa                                  Fax +237 4277-03
                                        B.P. 2024
                                        Douala

     Canada
     Assembly       Toronto             SEW-EURODRIVE CO. OF CANADA LTD.                 Tel. +1 905 791-1553
     Sales                              210 Walker Drive                                 Fax +1 905 791-2999
     Service                            Bramalea, Ontario L6T3W1                         http://www.sew-eurodrive.ca
                                                                                         l.reynolds@sew-eurodrive.ca
                    Vancouver           SEW-EURODRIVE CO. OF CANADA LTD.                 Tel. +1 604 946-5535
                                        7188 Honeyman Street                             Fax +1 604 946-2513
                                        Delta. B.C. V4G 1 E2                             b.wake@sew-eurodrive.ca
                    Montreal            SEW-EURODRIVE CO. OF CANADA LTD.                 Tel. +1 514 367-1124
                                        2555 Rue Leger Street                            Fax +1 514 367-3677
                                        LaSalle, Quebec H8N 2V9                          a.peluso@sew-eurodrive.ca
                    Additional addresses for service in Canada provided on request!

     Chile
     Assembly       Santiago de         SEW-EURODRIVE CHILE LTDA.                        Tel. +56 2 75770-00
     Sales          Chile               Las Encinas 1295                                 Fax +56 2 75770-01
     Service                            Parque Industrial Valle Grande                   ventas@sew-eurodrive.cl
                                        LAMPA
                                        RCH-Santiago de Chile
                                        P.O. Box
                                        Casilla 23 Correo Quilicura - Santiago - Chile

     China
     Production     Tianjin             SEW-EURODRIVE (Tianjin) Co., Ltd.                Tel. +86 22 25322612
     Assembly                           No. 46, 7th Avenue, TEDA                         Fax +86 22 25322611
     Sales                              Tianjin 300457                                   gm-tianjin@sew-eurodrive.cn
     Service                                                                             http://www.sew.com.cn



68                                                                                                                     07/2005
                                                                      Address List



China
Assembly         Suzhou       SEW-EURODRIVE (Suzhou) Co., Ltd.        Tel. +86 512 62581781
Sales                         333, Suhong Middle Road                 Fax +86 512 62581783
Service                       Suzhou Industrial Park                  suzhou@sew.com.cn
                              Jiangsu Province, 215021
                              P. R. China

Colombia
Assembly         Bogotá       SEW-EURODRIVE COLOMBIA LTDA.            Tel. +57 1 54750-50
Sales                         Calle 22 No. 132-60                     Fax +57 1 54750-44
Service                       Bodega 6, Manzana B                     sewcol@sew-eurodrive.com.co
                              Santafé de Bogotá

Croatia
Sales            Zagreb       KOMPEKS d. o. o.                        Tel. +385 1 4613-158
Service                       PIT Erdödy 4 II                         Fax +385 1 4613-158
                              HR 10 000 Zagreb                        kompeks@net.hr

Czech Republic
Sales            Praha        SEW-EURODRIVE CZ S.R.O.                 Tel. +420 a220121236
                              Business Centrum Praha                  Fax +420 220121237
                              Luná 591                                http://www.sew-eurodrive.cz
                              CZ-16000 Praha 6 - Vokovice             sew@sew-eurodrive.cz

Denmark
Assembly         Kopenhagen   SEW-EURODRIVEA/S                        Tel. +45 43 9585-00
Sales                         Geminivej 28-30, P.O. Box 100           Fax +45 43 9585-09
Service                       DK-2670 Greve                           http://www.sew-eurodrive.dk
                                                                      sew@sew-eurodrive.dk

Estonia
Sales            Tallin       ALAS-KUUL AS                            Tel. +372 6593230
                              Paldiski mnt.125                        Fax +372 6593231
                              EE 0006 Tallin                          veiko.soots@alas-kuul.ee

Finland
Assembly         Lahti        SEW-EURODRIVE OY                        Tel. +358 201 589-300
Sales                         Vesimäentie 4                           Fax +358 3 780-6211
Service                       FIN-15860 Hollola 2                     http://www.sew-eurodrive.fi
                                                                      sew@sew.fi

Gabon
Sales            Libreville   Electro-Services                        Tel. +241 7340-11
                              B.P. 1889                               Fax +241 7340-12
                              Libreville

Great Britain
Assembly         Normanton    SEW-EURODRIVE Ltd.                      Tel. +44 1924 893-855
Sales                         Beckbridge Industrial Estate            Fax +44 1924 893-702
Service                       P.O. Box No.1                           http://www.sew-eurodrive.co.uk
                              GB-Normanton, West- Yorkshire WF6 1QR   info@sew-eurodrive.co.uk

Greece
Sales            Athen        Christ. Boznos & Son S.A.               Tel. +30 2 1042 251-34
Service                       12, Mavromichali Street                 Fax +30 2 1042 251-59
                              P.O. Box 80136, GR-18545 Piraeus        http://www.boznos.gr
                                                                      info@boznos.gr

Hong Kong
Assembly         Hong Kong    SEW-EURODRIVE LTD.                      Tel. +852 2 7960477 + 79604654
Sales                         Unit No. 801-806, 8th Floor             Fax +852 2 7959129
Service                       Hong Leong Industrial Complex           sew@sewhk.com
                              No. 4, Wang Kwong Road
                              Kowloon, Hong Kong




07/2005                                                                                                69
                         Address List



     Hungary
     Sales                 Budapest     SEW-EURODRIVE Kft.                               Tel. +36 1 437 06-58
     Service                            H-1037 Budapest                                  Fax +36 1 437 06-50
                                        Kunigunda u. 18                                  office@sew-eurodrive.hu

     India
     Assembly              Baroda       SEW-EURODRIVE India Pvt. Ltd.                    Tel. +91 265 2831086
     Sales                              Plot No. 4, Gidc                                 Fax +91 265 2831087
     Service                            Por Ramangamdi · Baroda - 391 243                mdoffice@seweurodriveindia.com
                                        Gujarat
     Technical Offices     Bangalore    SEW-EURODRIVE India Private Limited              Tel. +91 80 22266565
                                        308, Prestige Centre Point                       Fax +91 80 22266569
                                        7, Edward Road                                   salesbang@seweurodriveinindia.com
                                        Bangalore
                           Mumbai       SEW-EURODRIVE India Private Limited              Tel. +91 22 28348440
                                        312 A, 3rd Floor, Acme Plaza                     Fax +91 22 28217858
                                        Andheri Kurla Road, Andheri (E)                  salesmumbai@seweurodriveindia.com
                                        Mumbai

     Ireland
     Sales                 Dublin       Alperton Engineering Ltd.                        Tel. +353 1 830-6277
     Service                            48 Moyle Road                                    Fax +353 1 830-6458
                                        Dublin Industrial Estate
                                        Glasnevin, Dublin 11

     Israel
     Sales                 Tel-Aviv     Liraz Handasa Ltd.                               Tel. +972 3 5599511
                                        Ahofer Str 34B / 228                             Fax +972 3 5599512
                                        58858 Holon                                      lirazhandasa@barak-online.net

     Italy
     Assembly              Milano       SEW-EURODRIVE di R. Blickle & Co.s.a.s.          Tel. +39 02 96 9801
     Sales                              Via Bernini,14                                   Fax +39 02 96 799781
     Service                            I-20020 Solaro (Milano)                          sewit@sew-eurodrive.it

     Ivory Coast
     Sales                 Abidjan      SICA                                             Tel. +225 2579-44
                                        Ste industrielle et commerciale pour l’Afrique   Fax +225 2584-36
                                        165, Bld de Marseille
                                        B.P. 2323, Abidjan 08

     Japan
     Assembly              Toyoda-cho   SEW-EURODRIVE JAPAN CO., LTD                     Tel. +81 538 373811
     Sales                              250-1, Shimoman-no,                              Fax +81 538 373814
     Service                            Iwata                                            sewjapan@sew-eurodrive.co.jp
                                        Shizuoka 438-0818

     Korea
     Assembly              Ansan-City   SEW-EURODRIVE KOREA CO., LTD.                    Tel. +82 31 492-8051
     Sales                              B 601-4, Banweol Industrial Estate               Fax +82 31 492-8056
     Service                            Unit 1048-4, Shingil-Dong                        master@sew-korea.co.kr
                                        Ansan 425-120

     Latvia
     Sales                 Riga         SIA Alas-Kuul                                    Tel. +371 7139386
                                        Katlakalna 11C                                   Fax +371 7139386
                                        LV-1073 Riga                                     info@alas-kuul.ee

     Lebanon
     Sales                 Beirut       Gabriel Acar & Fils sarl                         Tel. +961 1 4947-86
                                        B. P. 80484                                      +961 1 4982-72
                                        Bourj Hammoud, Beirut                            +961 3 2745-39
                                                                                         Fax +961 1 4949-71
                                                                                         gacar@beirut.com




70                                                                                                                       07/2005
                                                                          Address List



Lithuania
Sales         Alytus         UAB Irseva                                   Tel. +370 315 79204
                             Merkines g. 2A                               Fax +370 315 56175
                             LT-62252 Alytus                              info@irseva.lt
                                                                          www.sew-eurodrive.lt

Luxembourg
Assembly      Brüssel        CARON-VECTOR S.A.                            Tel. +32 10 231-311
Sales                        Avenue Eiffel 5                              Fax +32 10 231-336
Service                      B-1300 Wavre                                 http://www.caron-vector.be
                                                                          info@caron-vector.be

Malaysia
Assembly      Johore         SEW-EURODRIVE SDN BHD                        Tel. +60 7 3549409
Sales                        No. 95, Jalan Seroja 39, Taman Johor Jaya    Fax +60 7 3541404
Service                      81000 Johor Bahru, Johor                     kchtan@pd.jaring.my
                             West Malaysia

Mexico
Assembly      Queretaro      SEW-EURODRIVE, Sales and Distribution,       Tel. +52 442 1030-300
Sales                        S. A. de C. V.                               Fax +52 442 1030-301
Service                      Privada Tequisquiapan No. 102                scmexico@seweurodrive.com.mx
                             Parque Ind. Queretaro C. P. 76220
                             Queretaro, Mexico

Morocco
Sales         Casablanca     S. R. M.                                     Tel. +212 2 6186-69 + 6186-70 + 6186-
                             Société de Réalisations Mécaniques           71
                             5, rue Emir Abdelkader                       Fax +212 2 6215-88
                             05 Casablanca                                srm@marocnet.net.ma

Netherlands
Assembly      Rotterdam      VECTOR Aandrijftechniek B.V.                 Tel. +31 10 4463-700
Sales                        Industrieweg 175                             Fax +31 10 4155-552
Service                      NL-3044 AS Rotterdam                         http://www.vector.nu
                             Postbus 10085                                info@vector.nu
                             NL-3004 AB Rotterdam

New Zealand
Assembly      Auckland       SEW-EURODRIVE NEW ZEALAND LTD.               Tel. +64 9 2745627
Sales                        P.O. Box 58-428                              Fax +64 9 2740165
Service                      82 Greenmount drive                          sales@sew-eurodrive.co.nz
                             East Tamaki Auckland
              Christchurch   SEW-EURODRIVE NEW ZEALAND LTD.               Tel. +64 3 384-6251
                             10 Settlers Crescent, Ferrymead              Fax +64 3 384-6455
                             Christchurch                                 sales@sew-eurodrive.co.nz

Norway
Assembly      Moss           SEW-EURODRIVE A/S                            Tel. +47 69 241-020
Sales                        Solgaard skog 71                             Fax +47 69 241-040
Service                      N-1599 Moss                                  sew@sew-eurodrive.no

Peru
Assembly      Lima           SEW DEL PERU MOTORES REDUCTORES              Tel. +51 1 3495280
Sales                        S.A.C.                                       Fax +51 1 3493002
Service                      Los Calderos, 120-124                        sewperu@sew-eurodrive.com.pe
                             Urbanizacion Industrial Vulcano, ATE, Lima

Poland
Assembly      Lodz           SEW-EURODRIVE Polska Sp.z.o.o.               Tel. +48 42 67710-90
Sales                        ul. Techniczna 5                             Fax +48 42 67710-99
Service                      PL-92-518 Lodz                               http://www.sew-eurodrive.pl
                                                                          sew@sew-eurodrive.pl




07/2005                                                                                                           71
                      Address List



     Portugal
     Assembly            Coimbra          SEW-EURODRIVE, LDA.                      Tel. +351 231 20 9670
     Sales                                Apartado 15                              Fax +351 231 20 3685
     Service                              P-3050-901 Mealhada                      http://www.sew-eurodrive.pt
                                                                                   infosew@sew-eurodrive.pt

     Romania
     Sales               Bucuresti        Sialco Trading SRL                       Tel. +40 21 230-1328
     Service                              str. Madrid nr.4                         Fax +40 21 230-7170
                                          011785 Bucuresti                         sialco@sialco.ro

     Russia
     Sales               St. Petersburg   ZAO SEW-EURODRIVE                        Tel. +7 812 5357142 +812 5350430
                                          P.O. Box 263                             Fax +7 812 5352287
                                          RUS-195220 St. Petersburg                http://www.sew-eurodrive.ru
                                                                                   sew@sew-eurodrive.ru

     Senegal
     Sales               Dakar            SENEMECA                                 Tel. +221 849 47-70
                                          Mécanique Générale                       Fax +221 849 47-71
                                          Km 8, Route de Rufisque                  senemeca@sentoo.sn
                                          B.P. 3251, Dakar

     Serbia and Montenegro
     Sales               Beograd          DIPAR d.o.o.                             Tel. +381 11 3088677 / +381 11
                                          Kajmakcalanska 54                        3088678
                                          SCG-11000 Beograd                        Fax +381 11 3809380
                                                                                   dipar@yubc.net

     Singapore
     Assembly            Singapore        SEW-EURODRIVE PTE. LTD.                  Tel. +65 68621701
     Sales                                No 9, Tuas Drive 2                       Fax +65 68612827
     Service                              Jurong Industrial Estate                 sewsingapore@sew-eurodrive.com
                                          Singapore 638644

     Slovakia
     Sales               Sered            SEW-Eurodrive SK s.r.o.                  Tel. +421 31 7891311
                                          Trnavska 920                             Fax +421 31 7891312
                                          SK-926 01 Sered                          sew@sew-eurodrive.sk

     Slovenia
     Sales               Celje            Pakman - Pogonska Tehnika d.o.o.         Tel. +386 3 490 83-20
     Service                              UI. XIV. divizije 14                     Fax +386 3 490 83-21
                                          SLO – 3000 Celje                         pakman@siol.net

     South Africa
     Assembly            Johannesburg     SEW-EURODRIVE (PROPRIETARY) LIMITED      Tel. +27 11 248-7000
     Sales                                Eurodrive House                          Fax +27 11 494-3104
     Service                              Cnr. Adcock Ingram and Aerodrome Roads   dross@sew.co.za
                                          Aeroton Ext. 2
                                          Johannesburg 2013
                                          P.O.Box 90004
                                          Bertsham 2013
                         Capetown         SEW-EURODRIVE (PROPRIETARY) LIMITED      Tel. +27 21 552-9820
                                          Rainbow Park                             Fax +27 21 552-9830
                                          Cnr. Racecourse & Omuramba Road          Telex 576 062
                                          Montague Gardens                         dswanepoel@sew.co.za
                                          Cape Town
                                          P.O.Box 36556
                                          Chempet 7442
                                          Cape Town
                         Durban           SEW-EURODRIVE (PROPRIETARY) LIMITED      Tel. +27 31 700-3451
                                          2 Monaceo Place                          Fax +27 31 700-3847
                                          Pinetown                                 dtait@sew.co.za
                                          Durban
                                          P.O. Box 10433, Ashwood 3605




72                                                                                                                  07/2005
                                                                                 Address List



Spain
Assembly      Bilbao              SEW-EURODRIVE ESPAÑA, S.L.                     Tel. +34 9 4431 84-70
Sales                             Parque Tecnológico, Edificio, 302              Fax +34 9 4431 84-71
Service                           E-48170 Zamudio (Vizcaya)                      sew.spain@sew-eurodrive.es

Sweden
Assembly      Jönköping           SEW-EURODRIVE AB                               Tel. +46 36 3442-00
Sales                             Gnejsvägen 6-8                                 Fax +46 36 3442-80
Service                           S-55303 Jönköping                              http://www.sew-eurodrive.se
                                  Box 3100 S-55003 Jönköping                     info@sew-eurodrive.se

Switzerland
Assembly      Basel               Alfred lmhof A.G.                              Tel. +41 61 41717-17
Sales                             Jurastrasse 10                                 Fax +41 61 41717-00
Service                           CH-4142 Münchenstein bei Basel                 http://www.imhof-sew.ch
                                                                                 info@imhof-sew.ch

Thailand
Assembly      Chon Buri           SEW-EURODRIVE (Thailand) Ltd.                  Tel. +66 38 454281
Sales                             Bangpakong Industrial Park 2                   Fax +66 38 454288
Service                           700/456, Moo.7, Tambol Donhuaroh               sewthailand@sew-eurodrive.co.th
                                  Muang District
                                  Chon Buri 20000

Tunisia
Sales         Tunis               T. M.S. Technic Marketing Service              Tel. +216 1 4340-64 + 1 4320-29
                                  7, rue Ibn EI Heithem                          Fax +216 1 4329-76
                                  Z.I. SMMT
                                  2014 Mégrine Erriadh

Turkey
Assembly      Istanbul            SEW-EURODRIVE                                  Tel. +90 216 4419163 + 216 4419164 +
Sales                             Hareket Sistemleri Sirketi                     216 3838014
Service                           Bagdat Cad. Koruma Cikmazi No. 3               Fax +90 216 3055867
                                  TR-34846 Maltepe ISTANBUL                      sew@sew-eurodrive.com.tr

Ukraine
Sales         Dnepropetrovsk      SEW-EURODRIVE                                  Tel. +380 56 370 3211
Service                           Str. Rabochaja 23-B, Office 409                Fax +380 56 372 2078
                                  49008 Dnepropetrovsk                           sew@sew-eurodrive.ua

USA
Production    Greenville          SEW-EURODRIVE INC.                             Tel. +1 864 439-7537
Assembly                          1295 Old Spartanburg Highway                   Fax Sales +1 864 439-7830
Sales                             P.O. Box 518                                   Fax Manuf. +1 864 439-9948
Service                           Lyman, S.C. 29365                              Fax Ass. +1 864 439-0566
                                                                                 Telex 805 550
                                                                                 http://www.seweurodrive.com
                                                                                 cslyman@seweurodrive.com
Assembly      San Francisco       SEW-EURODRIVE INC.                             Tel. +1 510 487-3560
Sales                             30599 San Antonio St.                          Fax +1 510 487-6381
Service                           Hayward, California 94544-7101                 cshayward@seweurodrive.com
              Philadelphia/PA     SEW-EURODRIVE INC.                             Tel. +1 856 467-2277
                                  Pureland Ind. Complex                          Fax +1 856 845-3179
                                  2107 High Hill Road, P.O. Box 481              csbridgeport@seweurodrive.com
                                  Bridgeport, New Jersey 08014
              Dayton              SEW-EURODRIVE INC.                             Tel. +1 937 335-0036
                                  2001 West Main Street                          Fax +1 937 440-3799
                                  Troy, Ohio 45373                               cstroy@seweurodrive.com
              Dallas              SEW-EURODRIVE INC.                             Tel. +1 214 330-4824
                                  3950 Platinum Way                              Fax +1 214 330-4724
                                  Dallas, Texas 75237                            csdallas@seweurodrive.com
              Additional addresses for service in the USA provided on request!




07/2005                                                                                                                 73
                 Address List



     Venezuela
     Assembly      Valencia     SEW-EURODRIVE Venezuela S.A.         Tel. +58 241 832-9804
     Sales                      Av. Norte Sur No. 3, Galpon 84-319   Fax +58 241 838-6275
     Service                    Zona Industrial Municipal Norte      sewventas@cantv.net
                                Valencia, Estado Carabobo            sewfinanzas@cantv.net




74                                                                                           07/2005
SEW-EURODRIVE – Driving the world
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services




How we’re driving the world




With people who                                                                                With comprehensive                With uncompromising
think fast and                     With a worldwide               With drives and controls     knowledge in virtually            quality that reduces the
develop the                        service network that is        that automatically           every branch of                   cost and complexity of
future with you.                   always close at hand.          improve your productivity.   industry today.                   daily operations.




                                                                                                                                 SEW-EURODRIVE
                                                                                                                                 Driving the world



With a global presence                                                With innovative              With online information
that offers responsive                                                technology that solves       and software updates,
and reliable solutions.                                               tomorrow’s problems          via the Internet, available
Anywhere.                                                             today.                       around the clock.




                                                                                                                            SEW-EURODRIVE GmbH & Co KG
                                                                                                                            P.O. Box 3023 · D-76642 Bruchsal / Germany
                                                                                                                            Phone +49 7251 75-0 · Fax +49 7251 75-1970
                                                                                                                            sew@sew-eurodrive.com
                                                                                                                                 www.sew-eurodrive.com

				
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