Revision 1
SolidWorks
Part Model Name
Wiring Harness
Hand Side Plate*
Brace Mechanical Subsystem
Shoulder F Plate A*
Shoulder F Plate B*
UU Arm Plate*
LU Arm Plate*
UL Arm Plate*
LL Arm Plate*
Hand Twist Plate
Handle
Weight Retaining Ring
PB_Int_Bearing_Housing
Shoulder Joint Axel A
Shoulder Joint Axel B
Elbow Joint Axel
Arm Foam
Vinyl Cover (Arm Pad)
Modified Potentiometer
Pot integration bracket
Latteral Traverse Tube Cross-Bar_Traverse
Platform Mechanical Subsystem
Sagittal Fixed Tube Cross-Bar_Traverse
Sagital Traverse Tube Forward_Traverse-Bar
Lateral Fixed Tube Cross-Bar
PB_Int_Cap Brace_Int_Cap
Tower Lower Leg Tower_Leg_Low
PB_Int_Plug Brace_Int_Plug
Tower_Leg_Mid***needs hole
Tower Upper Leg
note for lowest hole
Upper Cross Diagonal Bracing Tower_Diagonal_Support
Lower Cross Diagonal Bracing Tower_Cross_Low_H
Sagittal Diagonal Bracing Tower_Low_Legs
Traverse_Spacer Traverse_Spacer
Foot Pad Spacer
Lateral Foot Pad (base) Tower_Feet_H
Sagittal Foot Pad (base) H_Side
*These parts require a similar
finishing milling process. The use
of a machining fixture will enable
this process to be performed more
efficiently all in one day. All of
these parts will need to reach a
semi final state before then.
Machining
Material Mfg Method Qty Complexity
Nylon - 25' x 5/8" ID Purchased 1 1
6061 - T6 Aluminum Plate Mill 2 2
6061 - T6 Aluminum Plate Mill 1 3
6061 - T6 Aluminum Plate Mill 2 2
6061 - T6 Aluminum Plate Mill 1 3
6061 - T6 Aluminum Plate Mill 1 3
6061 - T6 Aluminum Plate Mill 1 3
6061 - T6 Aluminum Plate Mill 1 2
6061 - T6 Aluminum Plate Mill 1 2
Aluminum Tube/Round Cut, Thread 1 1
1.5" Steel Round Cut, Lathe, Tap 3 2
1.5" Steel Round Mill, Weld 1 3
Steel Grade 8 Mill and Lathe 1 2
Steel Grade 8 Mill and Lathe 1 2
Steel Grade 8 Mill and Lathe 1 2
Polyethylene Purchased 1 1
Vinyl Cut and Sew 2 2
N/A Mill 3 2
Steel Bend and Tap 3 2
1.25" x 1/16" x 4" A36 Steel Square Tube Cut, Tap, Weld 2 1,3
1.25" x 1/16" x 4" A36 Steel Square Tube Cut, Tap, Weld 1 1,3
1" x 1/16" x 24" A36 Steel Square Tube Cut, Drill, Weld 1 1,3
1" x 1/16" x 45" A36 Steel Square Tube Cut and Drill 2 1
1.25" x 0.11" x 2" A513 Type 5 Steel Round Tube Cut, Drill, Weld 1 1,3
1.25" x 0.11" x 32" A513 Type 5 Steel Round Tube Cut and Drill 2 1
1" x 0.095" x 2" A513 Type 5 Steel Round Tube Cut, Drill, Weld 2 1,3
1" x 0.095" x 37" A513 Type 5 Steel Round Tube Cut and Drill 2 1
0.125" x 1.5" x 45" Steel Flat Cut and Drill 1 1
0.125" x 1.5" x 45" Steel Flat Cut and Drill 2 1
0.125" x 1.5" x 34" Steel Flat Cut and Drill 2 1
0.125" x 1" x 1" Steel Flat Cut, Drill, Weld 3 1,3
0.375" x 1" x 1" Aluminum Flat Cut and Drill 2 1
2" x 0.125" x 45" Steel Angle Cut, Drill, Weld 1 1,3
2" x 0.125" x 72" Steel Angle Cut, Drill, Weld 2 1,3
Desired
Order of Mfg Completion
Date Current Status
3B 12/12/2008 Need to cut channel to allow for adjustable handle location.
7B 12/18/2008
8B 12/18/2008 Need to drill mating holes for Shoulder F Plate A
14B
9B 12/23/2008
6B 12/15/2008 Mostly Complete*
1B 12/3/2008 Mostly Complete*
2B 12/4/2008 Complete
4B 12/12/2008 Complete
5B 12/12/2008 Complete
13B
10B
10B
10B 12/23/2008 Need to drill center hole.
11B, 15B, 17B 1 by 12/23/08
12B, 16B, 18B 1 by 12/23/08
13B
anytime
anytime
First 12/12/08?
First 12/12/08?
Spent Time Time Remaining
(hrs) (hrs) Owner
0 1.5
6 2 JJ, Alan and Melissa
0 3
3 1 JJ
0 6
0 6
8 0.5
4.5 0.5 JJ
2.5 0 JJ
2 0 JJ
5 0 JJ
0 3
0 1.5
0 1.5
1.5 1
0 ?
0 ?
0 3
0 5
Melissa, Alan
Melissa, Alan
Notes
One channel needed to cut in each
Requires completion of Shoulder F Plate A
If time permits, may do weight reduction pocket milling
Pending the arrival of fasteners
Pending the arrival of fasteners
Pending the arrival of fasteners
Pending completion of brace assembly (metal parts)
Pending completion of brace assembly (metal parts)
Pending arrival of M9 x 0.75 Tap
Cannot be machined until the base is complete
holes on Solidworks model are correct
holes on Solidworks model are correct
Cut and drill ASAP, need base complete before vertical pieces can be drilled