SINGLE FIRE IGNITION COIL

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					                                                         INSTALLATION INSTRUCTIONS for
                                                         SINGLE FIRE IGNITION COIL
                                                         Part Number 8-3001

  CAUTION: READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
INTRODUCTION                                                     SPARK PLUG AND WIRE
        The Crane Cams Single Fire Ignition Coil part            CONSIDERATIONS
number 8-3001 is intended for Harley-Davidson® applica-                   Crane FireWire spiral core spark plug wires or
tions with aftermarket single fire ignitions such as the         equivalent suppression wires are recommended for best
Crane HI-4 series that require a 3 ohm resistance coil.          performance. Do not use non-suppression solid core
The 8-3001 is molded in solid epoxy to eliminate vibration       spark plug wires; they may cause interference with your
and arcing damage. The coil windings are computer                ignition system and accessories. Use resistor (suppres-
designed to give increased energy, longer spark duration         sion type) spark plugs. Non-resistor spark plugs may
and higher current at the spark plug.                            cause interference with the computer in the ignition sys-
                                                                 tem.
   WARNING: Do not perform any work or
   disconnect any part of the ignition                           COIL MOUNTED UNDER FUEL TANK
   system without first disconnecting the                        OR AT FRONT OF MOTOR ON FRAME
   battery ground cable.                                         DOWN TUBE
                                                                  1. Refer to Figure 1 for coil mounted under fuel tank
                                                                     or Figure 2 for coil mounted on frame down tube.
   WARNING: Do not come into contact
   with the coil primary wires or the sec-                        2. Disconnect the negative cable from the battery.
   ondary plug wires while the engine is                          3. Refer to your shop manual for procedure to
   running. Do not connect a timing light or                         remove the fuel tank and any other accessories
   other test equipment to any coil terminal                         that may limit access to the coil.
   while the engine is running. Never                             4. Disconnect the original equipment (OE) wire har-
   crank the engine with any coil high                               ness going to the coil. Next, remove the OE coil.
   voltage terminal disconnected.
                                                                  5. Install the new coil as shown in Figure 1 or 2.

INSTALLATION                                                         Figure 1. Coil Mounted Under Fuel Tank
         Depending on your particular motorcycle model,                           ORIGINAL COIL
the coil is mounted in one of five possible locations:                             BRACKETS                  2 HOLE
                                                                                                          BACKING PLATE
                                                                   SPACER (2)
    •    Under the fuel tank or in front of motor on
         frame down tube                                            NUT
                                                                                                  FRAME
                                                                 (2 ORIG.)
    •    Below fuel tank near frame down tube
                                                                                                                 BOLT (2)
    •    Between cylinders
    •    Below seat on left                                        FRONT
        Examine your motorcycle to determine the mount-            OF BIKE
ing location and then refer to the appropriate section in                                    CRANE 8-3001
                                                                                                COIL
these instructions.



                                    530 Fentress Boulevard, Daytona Beach, FL 32114
                                    Tech Line: (904) 258-6174    Fax: (904) 258-6167
                                    Check our web site for updates: www.cranecams.com
4/2000                                                       1                                                   9000-3082A
                                                               5. Refer to Figures 7 or 8 for coil primary hookup
 Figure 2. Coil Mounted at Front of Motor on
                                                                  details. Route the spark plug wires to the spark
             Frame Down Tube
                                                                  plugs. Make sure that the plug wires have the
                                                                  proper terminals and tight fitting boots. Apply a
                   1" BOLT (2)                                    small amount of silicone dielectric grease to the
                                                                  terminals to prevent corrosion and arcing.
          2 HOLE                                               6. Reconnect the negative cable to the battery.
         BACKING
          PLATE                       CRANE
                                      8-3001                   COIL MOUNTED BETWEEN THE
                                       COIL                    CYLINDERS
                                                               1. Refer to Figure 4.
              ORIGINAL
                COIL                                           2. Disconnect the negative cable from the battery.
              BRACKET
                            NUT (2)
                                                               3. Disconnect the original equipment (OE) wire har-
                                                                  ness going to the coil. Next, remove the OE coil.

 6. Refer to Figure 7 or 8 for coil primary hookup             4. Install the new Crane coil as shown in Figure 4.
    details. Route the spark plug wires to the spark
    plugs. Make sure that the plug wires have the              5. Refer to Figure 7 or 8 for coil primary hookup
    proper terminals and tight fitting boots. Apply a             details. Route the spark plug wires to the spark
    small amount of silicone dielectric grease to the             plugs. Make sure that the plug wires have the
    terminals to prevent corrosion and arcing.                    proper terminals and tight fitting boots. Apply a
                                                                  small amount of silicone dielectric grease to the
 7. Replace the fuel tank and accessories.                        terminals to prevent corrosion and arcing.

 8. Reconnect the negative cable to the battery.               6. Reconnect the negative cable to the battery.

COIL MOUNTED BELOW THE FUEL
TANK NEAR THE FRAME DOWN TUBE                                   Figure 4. Coil Mounted Between Cylinders
 1. Refer to Figure 3.
                                                                                                 ORIGINAL COIL
 2. Disconnect the negative cable from the battery.                                               BRACKETS
                                                                           SPACER (2)
 3. Disconnect the original equipment (OE) wire har-
    ness going to the coil. Next, remove the OE coil.               BOLT (2)                                 NUT (2)

 4. Install the new Crane coil as shown in Figure 3.
                                                                STOCK
                                                               CHROME
 Figure 3. Coil Mounted Below the Fuel Tank                     COVER                    CRANE 8-3001
           Near Frame Down Tube                                                             COIL
                            2 HOLE
                         BACKING PLATE          THREADED
    SPACER (2)                                   SUPPORT
   BOLT (2)                                      BRACKET

                                      FRAME                    COIL MOUNTED BELOW LEFT OF
                                                               SEAT
                                                               1. If the coil cover is attached to a side cover, refer
                                                                  to Figure 5. If the coil cover is used alone, refer to
                                                                  Figure 6.
  FRONT
  OF BIKE                                                      2. Disconnect the negative cable from the battery.
                                 CRANE 8-3001
                                    COIL
                                                               3. For models with the coil cover attached to a side
                                                                  cover, refer to your shop manual for procedure to

4/2000                                                     2                                                  9000-3082A
  Figure 5. Coil Mounted Below Left of Seat                                                                                   Figure 6. Coil Mounted Below Left of Seat
      Coil Cover Attached to Side Cover                                                                                                   Coil Cover Only
                       4 HOLE                                                                                                                                            ORIGINAL
                     THREADED                                                                                                                    5/8" SPACER (2)
                                                                                                                                      2 HOLE                               COIL
                       PLATE                                                                    ORIGINAL COIL                        BACKING
                                                                                                  BRACKET                                                                BRACKET
            2 HOLE                                                                                                                    PLATE
         BACKING PLATE
                                                                                                                                    NUT (2)                                BOLT (2)
                                                                                                   BOLT (2)
         BOLT (2)

                                                                                               SPACER (2)
                                                                                                                                                   CRANE 8-3001
                         CRANE 8-3001                                                                                                                 COIL
                            COIL




   remove the seat, battery, and side cover in order                                                                         5. Install the new Crane coil as shown in Figure 5 or
   to gain access to the two bolts that secure the                                                                              6. If your model has a coil cover attached to a
   original equipment (OE) coil. For other models,                                                                              side cover, remove the three screws holding the
   remove the coil cover.                                                                                                       coil cover. Discard the three small plastic spacers
                                                                                                                                and reattach the coil cover to the side cover.
 4. Disconnect the OE wire harness going to the coil.
    Next, remove the OE coil.                                                                                                6. Refer to Figure 7 or 8 for coil primary hookup
                                                                                                                                details. Route the spark plug wires to the spark

                                                                                                      Figure 7. HI-4 Hookup

                                                                                                 O.E. WHITE WIRE
                                                                                                    TO COIL +                                                           FRONT
                    +12V                                                                                                       CRANE 8-3001                           SPARK PLUG
                                                                                                                             SINGLE FIRE COIL
                                               IGNITION
            –              +                    SWITCH

                 12 VOLT
                BATTERY




  GROUND
                           HI-4 IGNITION
                                                                                                                    WHITE
                                                                                                            BLACK
                                                                                                             RED
                                                   SINGLE FIRE RACE IGNITION 8-2100




                                     SPK
                                                                                                                            BROWN
                                                                                      TIMING
                                                                                         LED




                                     ADV
                               MIN
                                     7000
                                          MAX                                                                                                                            REAR
                                     REV                                                                                                                              SPARK PLUG
                                                                                      HI-4




                                     LIM
                               5000       9000
                                      0                                                                                                       RPMX100
                                 REAR
                                  CYL
                                -5        +5
                                  RACE
                                  ONLY
                                                  OEM
                                                 W/VOES
                                                                                                                             GREEN
                                   KICK           ELEC
                                  START          START




                                                                                                       NOTE:
                                                                                                                                                                        VOES
                                                                                                       If TACH or VOES are not used,                               (VACUUM SWITCH)
                                                                                                       tape up the corresponding wire.




4/2000                                                                                                                  3                                                      9000-3082A
   plugs. Make sure that the plug wires have the                                                          7. If you removed these items, replace the the seat,
   proper terminals and tight fitting boots. Apply a                                                         battery, and side cover.
   small amount of silicone dielectric grease to the
   terminals to prevent corrosion and arcing.                                                             8. Reconnect the negative cable to the battery.


                                                                            Figure 8. HI-4E Hookup

          CAM POSITION                                                                TRIGGER ROTOR
             SENSOR                                                                       32402-83
            32400-80A

                                                                                               BLACK / WHITE,
                                                                                              RED AND GREEN
                                                                                                                                    VOES
                                                                                                                     BLACK                       BLACK
                                                                                                                                                GROUND

                                                                                             3 PIN
                                                                                             PLUG
                                             ADJUST
                                                                         TIMING LED
                              MODE

                               DUAL
                     SINGLE    FIRE
                      FIRE
                      RACE      OEM
                      MODE    W/VOES
                               ELEC                     ADV    REAR
                      KICK
                                                 IT             LINDER
                     START    START
                                       RPM LIM         SLOPE CY
                      MULTI   SINGLE     X100
                              SPARK
                     SPARK




                                                                                      7 OR 8 PIN
                                                                                        PLUG



                   BROWN                                                                                                  PURPLE / WHITE
                    TACH
                                                        WHITE
                                                                                                       WHITE
                                                      REAR COIL -
                                                                                                       +12V
                                                                                                                             +              –

                                                                     BLACK                                     IGNITION           12 VOLT
                                                                    GROUND                           WHITE      SWITCH           BATTERY
                                                                                                     +12V
                                                              PINK
                                                             FRONT
                                                             COIL -
                                                                                               CRANE 8-3001
                                                                                             SINGLE FIRE COIL
                                                                                                                                                FRONT



                                                                                                                                 SPARK
                                                                                                                                 PLUGS
                    RPMX100


                                                                                                                                                 REAR
               TACHOMETER
                                                       WHITE
                                                       REAR
                                                       COIL -




4/2000                                                                                             4                                                     9000-3082A

				
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