Shore Power Cable Assembly Specifications

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					           Shore Power Cable Assembly Specifications

INSTALL (1), ONE, FEMALE STRAIGHT PLUG ASSEMBLY (M-24368/5-001)
OUTBOARD CONNECTION MOLDED ON ONE END AND A PIER-SIDE MIL-24368/1-
002 CONNECTOR ON THE OTHER END ON EACH OF (4), FOUR, 75 FOOT LENGTH
OF ENHANCED THOF-500 SHIP TO SHORE POWER CABLE PER MIL-C-915,
MANUFACTURED TO MEET ICEA S-68-516 AND S-75-381 TEST REQUIREMENTS.

GENERAL CABLE SPECIFICATIONS (SEE
THE ENHANCED THOF-500 SHIP TO SHORE POWER CABLE SHALL BE OF THE
500-3/C 600V CABLE INTEGRAL FILLED/CPE JACKET TYPE WITH THE
FOLLOWING:

CONDUCTOR:
500 KCMIL (37 X 33 .0201”) 1221W TINNED COPPER (OD: 0.888 TYPICAL);

SEPARATOR:
2 MIL WHITE MYLAR (PULLED LONGITUDINALLY) (OD: 0.893 TYPICAL);

INSULATION:
90 MILS (MIN. AVG.) OF UV RESISTANT EPR (OD 1.100 TYPICAL)

PHASE I.D.: PIGMENT COLORED INSULATION (BLACK, WHITE RED)

FILLER: RUBBER FILLER AS NEEDED TO FILL CENTER INTERSTICE

INNER JACKET: BLACK HEAVY DUTY CPE. INNER WALLS 100 MILS.

REINFORSEMENT: TWO REVERSE/OPEN WRAPS OF POLYPROPYLENE
FILAMENT.

OUTER JACKET: BLACK EXTRA-HEAVY DUTY CPE; OUTER WALL 135 MILS.
                (TOTAL WALL 235 MILS) (OD: 2.875 INCHES)

VOLTAGE RATING: 600 VOLTS

WEIGHT IN AIR: 7,854 LBS PER 1000 FEET

CABLE IDENTIFICATION: INK PRINT LEGEND TO READ - 500KCMIL 3/C 600V
ENHANCED SHORE-TO-SHIP POWER CABLE 90 C (YEAR OF MANUFACTURE)
PROPERTY OF U.S. NAVY.




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ASSEMBLY CERTIFICATION: BEFORE DELIVERY, SUBMIT CERTIFICATIONS
AND TEST REPORTS INDICATING THAT EACH MANUFACTURED SHORE
POWER CABLE ASSEMBLY HAS MET:
   (1) THE CONTACT TIGHTNESS ANALYSIS SPECIFIED IN SUBMARINE
       MAINTENANACE STANDARD MS NO. 3240-081-089 REV (6-17-05)
     (A) CHECK “A’ AND “C” PHASE CONTACT, FOR PROPER TIGHTNESS WITH A
         0.872’’ TEST PIN. THE FORCES FOR ENGAGING AND DISENGAGING THE
         TEST PIN MUST BE SUCH THAT NO AUXILLARY TOOLS OR LUBRICANTS
         ARE REQUIRED AND THE FIT IS SNUG BUT NOT OVERLY TIGHT, AS
         REQUIRED BY MIL-C-24368. CONTACT PRESSURE SHALL BE BETWEEN 5
         AND 50 POUNDS.
     (B) CHECK “B” PHASE CONTACT, FOR PROPER TIGHNESS WITH A 0.747’’ TEST
         PIN. THE FORCES FOR ENGAGING AND DISENGAGING THE TEST PIN MUST
         BE SUCH THAT NO AUXILLARY TOOLS OR LUBRICANTS ARE REQUIRED
         AND THE FIT IS SNUG BUT NOT OVERLY TIGHT, AS REQUIRED BY MIL-C-
         24368. CONTACT PRESSURE SHALL BE BETWEEN 5 AND 50 POUNDS.
  (2) MIL SPEC MIL-C-915/6K TEST/INSPECTION CRITERIA
  (3) THE ICEA SPECIFICATIONS FOR ENHANCED THOF-500 SHIP TO SHORE
     CABLE

QUALIFIED PRODUCTS LIST: CONTRACTOR PROVIDING THIS SERVICE MUST
APPEAR ON THE QUALIFIED PRODUCTS LIST (QPL) 24368-23; QUALIFICATIONS
CERTIFIED AS OF LATEST REVISION OF PRODUCTS QUALIFIED UNDER
MILITARY SPECIFICATION MIL-C-24368/1-002 AND MIL-C-224368/5-001,
CONNECTOR ASSEMBLIES, PLUGS AND RECEPTACLES, ELECTRIC, POWER
TRANSFER, SHORE TO SHIP, AND SHIP-TO-SHIP GENERAL SPECIFICATION
FOR.

ADDITIONALLY, CONTRACTOR PROVIDING THIS SERVICE MUST APPEAR ON
THE QUALIFIED PRODUCTS LIST (QPL) 915-68; QUALIFICATIONS CERTIFIED
AS OF LATEST REVISION OF PRODUCTS QUALIFIED UNDER MILITARY
SPECIFICATION MIL-DTL-915, CABLE, ELECTRICAL, FOR SHIPBOARD USE,
GENERAL SPECIFICATIONS FOR.




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posted:11/16/2011
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