Ladder Wiring Diagram .ppt

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					                      Ladder Wiring Diagram

      +120V   -120V



100                                           NOTES:
                                              1. Wire Labeling
                                                               2 – AC Neutral
                                                               100 – L1
110                                                            200 – L2
                                                               24 – 24V
                                                               2402 – 24 COM
120                                 1322
                                                               10 – 10V
                                                               1002 – 10V COM
125                                 1342
                                              2. Line Numbering
                                                      First digit (or two digits) of line
                                                      number represent page number.
130                                 1400              (i.e. line # 355 represents page 3
                                                      b/c of the ‘3’ in the #355)

135                                 1445



140                                 1206



142                                  1316


144                                  1487


145                                 1326


150                                 1344



155                                 1410



160                                 1455


165                                 1560



170                                  1320


180
                                     1491


 Last Updated:               Ladder Wiring                                             1
 10/17/2007                   Diagram.ppt
      +        -

      24 V POWER
      SUPPLY       -
200

      +                                        E-STOP SAFETY MODULE

               E-STOP #1         E-STOP #2
              (control box)       (podium)
210                                           A1
215                                                              A2
                         START

217            G                      245
220                                          S33


225                                          S11


230                                          S21


235                                          S22


240                                          S12




245                 217                       13
250                                                              14

255                 690
260


265                1005                       23
270                                                              24   1338




275                1015                       33
280                                                              34   1354




 Last Updated:                               Ladder Wiring                   2
 10/17/2007                                   Diagram.ppt
                                             SLOT #1
                                            DIGITAL INPUT
                                              1746-IB16

300                 LS_WING
                                               I / 1:0
305                         LS_SUPPORT
                                                         I / 1:1
310                   STR8 LINE MOTION         I / 1:2
315                 RESTRICTED MODE                      I / 1:3
320                 UNRESTRICTED MODE          I / 1:4
       4 POSITION
325                           DEMO MODE                  I / 1:5
                      TEACH MODE               I / 1:6
330
335                   ‘BEGIN’ BUTTON                     I / 1:7
340                   ‘END’ BUTTON
                                               I / 1:8
                      ‘RECORD’ BUTTON
345                                                      I / 1:9
                      MOTION SENSOR
350        1302                                I / 1:10
355                      GRIPPER CLOSE                   I / 1:11
       2 POSITION
360    TOGGLE            GRIPPER OPEN          I / 1:12
365                      MOVE Z+                         I / 1:13
       2 POSITION
370    TOGGLE            MOVE Z-               I / 1:14
375                        MOVE X+                       I / 1:15
380
385                                        DC COM
                                                DC COM




Last Updated:                            Ladder Wiring              3
10/17/2007                                Diagram.ppt
                                       SLOT #2

                                      DIGITAL INPUT
                                        1746-IB16
      4 POSITION   MOVE X-
400   JOYSTICK                           I / 2:0
405                MOVE Y+
                                                   I / 2:1
410                MOVE Y-
                                         I / 2:2
415                LS_J1_HOME
                                                   I / 2:3
420                LS_J1_AWAY            I / 2:4
                   LS_J2_HOME
425                                                I / 2:5
430                LS_J2_AWAY
                                         I / 2:6
435                LS_J3_HOME
                                                   I / 2:7
440                LS_J3_AWAY
                                         I / 2:8
                   LS_J4_HOME                      I / 2:9
445
450                LS_J4_AWAY
                                         I / 2:10
455                LS_J5_HOME
                                                   I / 2:11
                   LS_J5_AWAY
460                                      I / 2:12
                   LS_GRIPPER_OPEN
465                                                I / 2:13

470                                      I / 2:14
475                                            I / 2:15
480
                                     DC COM
485
                                          DC COM




Last Updated:                    Ladder Wiring                4
10/17/2007                        Diagram.ppt
                                          SLOT #3

                                         DIGITAL INPUT
                                           1746-IB16
      4 POSITION   GRIPPER_PITCH_UP
500   JOYSTICK                              I / 3:0
505                GRIPPER_PITCH_DWN
                                                      I / 3:1
510                  GRIPPER_CW
                                            I / 3:2
                     GRIPPER_CCW
515                                                   I / 3:3
520                 LS_GRIPPER_CLOSE
                                            I / 3:4
525                                                   I / 3:5
530                                         I / 3:6
535                                                   I / 3:7
540                                         I / 3:8
545                                                   I / 3:9
550                                         I / 3:10
555                                                   I / 3:11
560                                         I / 3:12
565                                                   I / 3:13
570                                         I / 3:14
575                                               I / 3:15
580
                                        DC COM
585
                                             DC COM




Last Updated:                         Ladder Wiring              5
10/17/2007                             Diagram.ppt
                                     SLOT #4
                                   DIGITAL OUTPUT
                                      1746-OV16

600                                         24 VDC

605               1130                          O / 4:0


610        1162                        O / 4:1


615               1230                          O / 4:2


620        1214                        O / 4:3


625               1262                      O / 4:4


630        1246                       O / 4:5


635                      G                  O / 4:6


640                          Y        O / 4:7


645                      R                  O / 4:8


650       1114                        O / 4:9


655              1146                      O / 4:10


660                                   O / 4:11


665                                        O / 4:12


670                                  O / 4:13


680                                        O / 4:14


685                                  O / 4:15

690                                                       255
                                     DC COM



Last Updated:                    Ladder Wiring                  6
10/17/2007                        Diagram.ppt
                                     SLOT #5
700               1489
                                   ANALOG INPUT
                                     1746-NI8
702                                        SHIELD
                J1_POT
704
706                                           I / 4:0+
708             J2_POT          I / 4:0-
710
712
                                               I / 4:1+
714                             I / 4:1-
                J3_POT
716

718                                           I / 4:2+
720             J4_POT          I / 4:2-
722
724                                            I / 4:3+
726             J5_POT          I / 4:3-
728
730
                                              I / 4:4+
732                             I / 4:4-

734                                            I / 4:5+
736                             I / 4:5-


738                                            I / 4:6+
740                             I / 4:6-

742                                            I / 4:7+
744                             I / 4:7-

                                               SHIELD
746




748                                                       1495




Last Updated:            Ladder Wiring                           7
10/17/2007                Diagram.ppt
                    SLOT #6
                  ANALOG OUTPUT
                     1746-N04V


800
                      24V+
810
                     COM


820      1334
                     O / 6:0

830                               1340
                      COM


840      1352
                     O / 6:1

850                               1356
                      COM


860      1430
                     O / 6:2

870                               1435
                      COM

880      1480
                     O / 6:3
890                               1485
                      COM




748


Last Updated:   Ladder Wiring            8
10/17/2007       Diagram.ppt
                    SLOT #7
                   BASIC MODULE
                     1746-BAS




  900



                      PRT1
                    (RS-232)



  910



                       PRT2
                     (RS-232)



  920

                     DH-485




Last Updated:   Ladder Wiring     9
10/17/2007       Diagram.ppt
                                  SLOT #8
                                 RELAY OUTPUT
                                   1746-OW16


1000            1340   1356        V1+
1005                                O / 8:0     265

1010                               O / 8:1
1015
                                    O / 8:2     275

1020                               O / 8:3
1025                                O / 8:4


1030                                 O / 8:5
1035                                 O / 8:6

1040                               O / 8:7
1045                                     V2+


1050                               O / 8:9
1055                                 O / 8:8

1060                                O / 8:11
1065                                O / 8:10


1070                                O / 8:13
1075                                 O / 8:12


1080                                O / 8:15
1085                                O / 8:14




Last Updated:                 Ladder Wiring           10
10/17/2007                     Diagram.ppt
                          Motor #3 Direction Relay

1102                      2
1104                                            3    1126

1106               1405   1
1108                                            4    1122

1110               1415   8
1112                                            5    1126

1114               650    7
                                                6    1122
1116



                           Motor #3 Power Relay

1118                      2
1120                                            3    1530

1122        1108   1116   1
1124                                            4
1126        1104   1112   8
1128                                            5
1130               605    7
1132                                            6    1535



                          Motor #4 Direction Relay

1134                      2
                                                3    1158
1136

1138                      1
                                                4    1154
1140

1142                      8
                                                5    1185
1144

1146               655    7
                                                6    1154
1148


                           Motor #4 Power Relay

1150                      2
1152                                            3    1540

1154        1140   1148   1
1156                                            4

1158        1136   1144   8
1160                                            5
1162               610    7
                                                6    1550
1164




 Last Updated:                Ladder Wiring                 11
 10/17/2007                    Diagram.ppt
                          Motor #5 Direction Relay

1202                      2
1204                                            3      1226

1206               140    1
1208                                            4      1222

1210                      8
1212                                            5      1226

1214               620    7
                                                6      1222
1216



                           Motor #5 Power Relay

1218                      2
1220                                            3      1555

1222        1208   1216   1
1224                                            4
                                                     Capacitor
1226        1204   1212   8
1228                                            5
1230               615    7
1232                                            6      1565



                          Motor #6 Direction Relay

1234                      2
                                                3      1258
1236

1238               1493   1
                                                4      1254
1240

1242               1497   8
                                                5      1258
1244

1246               630    7
                                                6      1254
1248


                           Motor #6 Power Relay

1250                      2
1252                                            3      1570

1254        1240   1248   1
1256                                            4

1258        1236   1244   8
1260                                            5
1262               625    7
                                                6      1575
1264




 Last Updated:                Ladder Wiring                      12
 10/17/2007                    Diagram.ppt
                                          Motion Sensor Relay

1300                    1318         2
1302                                                            3    350

1304                                 1
1306                                          4
                          This component was not
1308                               8
1310                      installed as of 10/5/2007
                                              5

1312                    1320         7
1314                                                         6


                                            Motion Sensor

1316
1318
                              This component was not
                               142      L1
                                           SIGNAL                    1300

1320
                              installed as of 10/5/2007
                               170      L2
                                                    GND



                                          VFD #1 - (Motor #1)

1322                    120          L1
1324
                                                                T1   1500
1326                    145          L2
1328                                                            T2   1505
                                     GND
1332                                                         T3      1510
1334                    820          AI
1336                                                        +10V     700
1338                    270          DF1


1340      830    1000   748          COM                    GND



                                          VFD #2 – (Motor #2)

1342                    125          L1
1344                                                            T1   1515
1346                    150          L2
1348                                                         T2      1520
                                     GND
1350                                                         T3      1525
1352                    840          AI
                                                            GND
1354                                 DF1
                        280


1356             850    1000         COM

 Last Updated:                      Ladder Wiring                           13
 10/17/2007                          Diagram.ppt
                         DC MOTOR CONTROLLER #1
                                (Motor #3)

1400             130       L1
1405
                                        ARM +     1106
1410             155       L2
1415                                    ARM -     1110
1420                       GND

1430             860       WIPER
                                          GND
1435             870       POT LO

1440


                         DC MOTOR CONTROLLER #2
                                (Motor #4)

1445
                 135       L1
1450                                    ARM +     1138
1455
                 160       L2
1460                                    ARM -     1142
1465
1470              This component was not
                           GND

                            as
                  installedWIPER of 10/17/2007
                 880
                                       GND
1480

1485             890       POT LO




                           10VDC POWER SUPPLY

1487             144       L1
1489
                                       10VDC+     700

1491             180       L2
1493                                              1238

                           GND


1495                                   10VDC-     748

1497
                                                  1242



 Last Updated:            Ladder Wiring                  14
 10/17/2007                Diagram.ppt
1500             1325


1505             1328       Motor #1   AC
1510             1332



1515             1344


1520             1348       Motor #2   AC
1525             1350



1530             1405


                            Motor #3   DC
1535             1415



1540             1450


                            Motor #4   DC
1550
                 1460



1555             1220


1560             165        Motor #5   AC
1565             1232



1570             1252


                            Motor #6   DC
1575             1264




                         END
 Last Updated:     Ladder Wiring            15
 10/17/2007         Diagram.ppt

				
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