09310 - ceramic tile - 0394 by nuhman10


									UniSpec II - Store Planning                                                                                              092410



1.1        SUMMARY

      A.   Section Includes:
           1.     Ceramic floor tile.
           2.     Ceramic tile base.
           3.     Ceramic wall tile.

      B.   Related Sections:
           1.     Section 07900 - Joint Sealers: Sealant at tile penetrations and control/construction joints.
           2.     Section 09250 - Gypsum Board Systems: Water resistant gypsum board and cementitious/glass-mat backer
                  board for wall tile substrate.

      C.   Products Supplied by Walmart Supplier and Installed by the Contractor Under This Section: Under Provisions of
           Section 01640, Walmart's supplier will furnish the following to be installed by the Contractor:
           1.     Ceramic Tile CT-2 including setting materials, additives, leveling compound, transition strip, and
                  accessories as required for the installation of CT-2 tile.
           2.     Walmart supplied products shall be as specified in the MATERIALS paragraph below.
           3.     Products will be supplied to the job site as a bundle complete and ready for installation.
           4.     Walmart Supplier: Haines, Jones & Cadbury, Inc, (800) 459-7099.

1.2        REFERENCES

      A.   The publications listed below form a part of this specification to the extent referenced. Publications are referenced
           within the text by the basic designation only.

      B.   American National Standards Institute (ANSI):
           1.    ANSI A108/A118/A136.1 – Specifications for the Installation of Ceramic Tile
                 a.     A108 – Installation Standards
                        1)     .02 – General Requirements: Materials, Environmental, and Workmanship
                        2)     .5 – Installation of Ceramic Tile with Dry-Set Portland Cement Mortar or Latex-Portland
                               Cement Mortar
                        3)     .15 – Alternate Method: Installation of Paper-Faced Glass Mosaic Tile
                 b.     ANSI A118 – Material Specifications
                        1)     .1 – American National Standard Specifications for Dry-Set Portland Cement Mortar
                        2)     .4 – American National Standard Specifications for Latex-Portland Cement Mortar
           2.    ANSI A137.1 - Recommended Standard Specifications for Ceramic Tile.

      C.   Tile Council of America, Inc. (TCA):
           1.     TCA Handbook for Ceramic Tile Installation.


      A.   Conform to ANSI A137.1.


      A.   Section 01600 - Product Requirements: Transport, Handle, Store, and Protect Products.

      B.   Deliver and store packaged materials in original containers with seals unbroken and labels intact until time of use.

0394 Moulton, AL                                                                                                       02/15/11
      C.   Prevent damage or contamination to materials by water, freezing, foreign matter, and other causes.


      A.   Do not install adhesives in a closed, unventilated environment.

      B.   Maintain 50 degrees F during installation of mortar materials.

1.6        MAINTENANCE

      A.   Extra Materials: Provide one unopened box of wall and floor tile with label indicating store number and date.
           Submit to Walmart Construction Manager at Date of Substantial Completion.



      A.   Products specified herein, except Walmart furnished materials, shall be direct purchased by the General Contractor
           from a pre-negotiated supplier. Reference Section 01600 for additional information regarding Direct Purchase
           Products. Pre-negotiated supplier shall be as follows:
           1.    Haines, Jones & Cadbury, Inc, Contact: Customer Service, (800) 459-7099, (479) 756-8998 fax,

      B.   Ceramic Tile: Provide products by the following manufacturers as specified:
           1.    American Olean Tile Company, Dallas, TX.
           2.    Crossville Ceramics, Crossville, TN.
           3.    Dal-Tile Corporation, Dallas, TX.
           4.    Mannington Mills, Inc., Salem, NJ.
           5.    StonePeak Ceramics, Chicago, IL

      C.   Floor Leveling Compound: Provide products by any of the following:
           1.     Laticrete International, Bethany, CT.
           2.     Mapei Corporation, Deerfield Beach, FL.

      D.   Mortar and Grout: Provide products by any of the following manufacturers in colors equivalent to those specified:
           1.    Laticrete International, Bethany, CT.

2.2        MATERIALS

      A.   Floor and wall tile: Provide tile and grout specified herein as applicable as shown on the drawings. Provide sizes
           specified or as shown on the drawings. Provide only products specified. Provide product of one of the
           manufacturers where more than one is specified. Provide matching inside and outside corners, and trim. Provide
           matching 2 inch cove base unless specified otherwise.
           1.      CT-2 (Red): (Walmart furnished, Contractor installed)
                  a.     DP1224 River Red, by StonePeak.
           2.      CT-6 (Medium Tan):
                  a.     K174 Mexican Sand, by Dal-Tile.
                  b.     122 Kerton Brown, by American Olean.
           3.      CT-9 (Light Brown) (Accent Tile):
                  a.     No. 160022 Rialto Terra, Venetian Stone Collection Series, by Del Conca.
                  b.     Mannington #TV0T06 Tuscan Valley Adobe Sunset.
           4.      CT-10 (Dark Blue):
                  a.     K189 Navy, by Dal-Tile.
                  b.     117 Navy, by American Olean.
           5.      CT-12 (Lt. Tan):
                  a.     Semi-Gloss, D-0136 Fawn, by Dal-Tile.

0394 Moulton, AL                                                                                                    02/15/11
               b.    159 Taupe Mist, by American Olean.
         6.    CT-13 (Brown):
               a.    CT-13A: Floor Tile (12"x24")
                     1)     TL 1224 Extra Forest, by StonePeak
               b.    CT-13C: Wall Tile (6”x12”).
                     1)     TL0612 Extra Forest, by StonePeak.
               c.    CT-13D: Sanitary Floor Molding.
                     1)     TL0212 Extra Forest 2”x12”, by Stone Peak
                     2)     TL2OC Extra Forest, Sanitary Floor Molding Outside Corner, by StonePeak.
               d.    CT-13E: Wall Accent Tile.
                     1)     TL0312 Extra Forest 3”x12”, by StonePeak.
         7.    CT-15 (Black):
               a.    K111, Black, by Dal-Tile.
               b.    49 Gloss Black, by American Olean.
         8.    CT-16 (Tan):
               a.    Keystone Select, D175 Mexican Sand Speckle, by Dal-Tile.
               b.    11633 Speckled Pecan, by Crossville.
         9.    CT-17 (Almond):
               a.    Semi Gloss, 0135 Almond, by Dal-Tile.
               b.    12 Gloss Almond, by American Olean.
         10.   CT-19 (Ivory):
               a.    CT-19A: Wall tile (12”x24”)
                     1)     HWH1224001 Extra Ivory, by StonePeak.
               b.    CT-19B: Wall tile (12”x18”)
                     1)     HWH1218001 Extra Ivory, by StonePeak.
         11.   CT-21 (Gray):
               a.    Dal-Keystone, DK-326 Dapple Gray, by Dal-Tile.
               b.    Egyptstones, C18 Chariot Gray, by American Olean.
               c.    Unglazed Mosaics, 4313 Lt. Molted Gray, by Florida Tile.
         12.   CT-22 (Gray):
               a.    Dal-Matte, D-714 Steel, by Dal-Tile.
               b.    Bright and Matte, 80 Sterling Silver, by American Olean.
               c.    Matte-Glaze, 10707 Matte Gray, by Florida Tile.

   B.    Mortar:
         1.    Dry Set Portland Cement Mortar: ANSI A118.1.
         2.    Latex-Portland Cement Mortar: ANSI A118.4

   C.    SpectraLOCK Grout by Laticrete.
         1.     G-1 (Dark Gray): Platinum #42.
         2.     G-2 (Dark Gray): Platinum #42. (Walmart furnished, Contractor installed)
         3.     G-3 (Lt Tan): Parchment #61.
         4.     G-5 (Ivory): Almond #85
         5.     G-6 (Tan): Mocha #35.
         6.     G-7 (Brown): Chestnut Brown #1266.
         7.     G-10 (Red): Quarry Red #46.
         8.     G-13 (Beige): Sand Beige #30.
         9.     G-14: Mushroom #39.

   D.    Grout Cleaning Additive: Laticrete SpectraLOCK Pro Cleaning Additive.

   E.    Floor Leveling Compounds: Cementitious, quick-setting, trowelable or self-leveling floor topping over concrete
         substrate specifically formulated for placement as a leveling underlayment for floor covering. Provide one of the
         1.     Laticrete 86 Latilevel Self-Leveling Underlayment by Laticrete.
                a.     Admix and Primer for Underlayment by Laticrete.

0394 Moulton, AL                                                                                                 02/15/11
           2.     Ultraplan M20, by Mapei.
                  a.     Primer: Ultraprime L, by Mapei.

      F.   12 x 24 Tile Setting Materials: Use the following specifically for setting and sealing the 12 x 24 wall and floor tile
           (CT-19 for toilets) and associated trim.
           1.     Mortar: 255 MultiMax Multipurpose Thin-set Mortar (floors and walls) by Laticrete.
           2.     Floor Leveling Compounds and Primer: As specified above.
           3.     Calking: Latasil Tile and Stone Silicone Sealant for use at cove base.

      G.   Sealant: See Section 07900.

      H.   Tile Backer Board: See Section 09250.

      I.   Stainless Steel Top and Corner Trim – C: Rondec-E 3/8 x 1-1/4, stainless steel, by Schluter.

      J.   Stainless Steel Vertical Inside Corner Trim: EHK U11, stainless steel, by Schluter.

      K.   Tile Edge Transition – D: Schluter Schiene E110, stainless steel, by Schluter.

      L.   Toilet Tile Installation Accessories: 1/2" notched trowel and drill bits (1/4", 13/64", 11/64", 3/16", and 1/8" for
           drilling tiles) for installation of tile in toilets.

      M.   Transition Strips:
           1.     Associate restroom tile:
                  a.     Transition edge strip between concrete slab or VCT and ceramic tile: No. 8136 by National Guard
                         Products, Inc., or equivalent by Pemko or Reese. 1-1/8"x 1/4" aluminum, smooth surface, beveled 1
                         side only.
           2.     Customer restroom tile:
                  a.     Transition edge strip between concrete slab or VCT and ceramic tile: Reno Ramp AERP-125B90 by
                         Schluter Systems, Plattsburgh, NY. 3-1/2" x 1/2" satin anodized aluminum sloped transition ramp.

      N.   Substitutions: Not permitted.


      A.   Mix mortars and grouts to comply with requirements of referenced standards and manufacturers for proportioning
           of materials, water or additive content; type of mixing equipment, selection of mixer speeds, mixing containers,
           and mixing time to produce mortars and grouts of uniform quality with optimum performance characteristics for
           application indicated.


3.1        EXAMINATION

      A.   Examine surfaces and adjacent areas where products will be installed and verify that surfaces conform to product
           manufacturer's requirements for substrate conditions. Do not proceed until unsatisfactory conditions have been

      B.   Beginning of installation indicates acceptance of substrate conditions.

3.2        PREPARATION

      A.   Protect surrounding work from damage or disfiguration.

      B.   Interior Concrete Slab:
           1.      Vacuum clean existing substrate and damp clean.

0394 Moulton, AL                                                                                                       02/15/11
           2.     Seal substrate surface cracks with filler.
           3.     Level existing substrate surfaces in accordance with TCA installation requirements and remove peaks or
                  valleys using floor leveling compound specified. Prime, clean and prepare concrete surface as required by
                  manufacturer and apply leveling compound in accordance with manufacturer's instructions.

      C.   Prepare substrate surfaces which do not need joint repair with sealers or conditioners as recommended by adhesive


      A.   Pre-Construction Training Meeting: Prior to tile installation, a training meeting shall be conducted by the
           Contractor with mandatory attendance by the General Contractor, tile installation contractor, Walmart Construction
           Testing Laboratory, and the Walmart Construction Manager. The meeting program shall include a viewing of the
           Laticrete Manufacturer’s Tile Installation Instruction Video. The video will be provided to the Contractor by the
           Walmart pre-negotiated supplier with the Walmart furnished products.

      B.   Attendance Verification: An attendance roster shall be prepared by the Contractor showing attendees and a
           statement attesting each attendee has completed the training. Roster shall be verified and signed by the
           Construction Manager.


      A.   ANSI Tile Installation Standards: Comply with parts of ANSI A108 Series "Specifications for Installation of
           Ceramic Tile" that apply to types of setting and grouting materials shown and specified.

      B.   TCA Installation Guidelines: TCA's "Handbook for Ceramic Tile Installation." Comply with applicable TCA
           installation methods.

      C.   Transition Strip: Install transition strip at transitions between ceramic tile and concrete or VCT. Install during tile
           placement in accordance with edge strip manufacturer’s instructions.

      D.   Lay tile to pattern indicated. Do not interrupt tile pattern through openings.
           1.      Lay tile to grid pattern shown at vestibule. Customers must have access to at least half the vestibule
                   entrance at all times.

      E.   Cut and fit tile tight to penetrations. Form corners and bases neatly. Align floor and base joints.

      F.   Place tile joints uniform in width, subject to variance in tolerance allowed in tile size. Make joints watertight,
           without voids, cracks, excess mortar, or excess grout.

      G.   Sound tile after setting. Replace hollow sounding units.

      H.   Expansion Joints: Provide tile expansion joints at control/construction joints in concrete slab. Keep joints free of
           mortar or grout.
           1.     Installation Method: TCA EJ171.

      I.   Allow tile to set for a minimum of 48 hours prior to grouting.

      J.   Grout tile joints.
           1.     Grout space shall be 1/16-inch for all tile joints except as follows:
                 a.       Deli: 3/16 inch.
                 b.       Entry: 1/8 inch.

      K.   Apply sealant to junction of tile and dissimilar materials, at tile penetrations, and at tile expansion joints.

0394 Moulton, AL                                                                                                             02/15/11

      A.   Inspect ceramic tile installation, joints, grout line alignment, and attachment to substrate.

      B.   Correct deficiencies in Work which inspection indicates are not in compliance with Contract Documents.

3.6        CLEANING

      A.   Remove excess mortar and grout from floor, base, and wall surfaces without damage.

      B.   On completion of placement and grouting, clean all ceramic tile surfaces so they are free of foreign matter.
           1.    Initially clean and remove grout residue from tile as soon as possible according to tile and grout
                 manufacturer's written instructions. Use cleaners recommended by tile and grout manufacturers and only
                 after determining that cleaners are safe to use by testing on samples of tile and other surfaces to be cleaned.
                 Protect metal surfaces and plumbing fixtures from effects of cleaning. Flush surfaces with clean water
                 before and after cleaning.
           2.    Begin final cleaning approximately 1 hour after initial cleaning of the grout. Mix cleaning additive to 2
                 gallons of clean, cool water. Use a white scrub pad to lightly scrub apart any of the leftover residue
                 remaining on the surface of the tile. Drag a clean, damp sponge diagonally over the scrubbed surfaces to
                 remove any froth and residue. Rinse sponge often and change water every 50 square feet of surface. Allow
                 cleaned areas to dry and inspect entire surface of tile. Repeat if haze remains.
           3.    If haze remains 24 hours after installation, clean surfaces using straight white vinegar or bleaching type
                 cleanser by methods described in preceding paragraph.

      C.   Perform final cleaning of tile with cleaning materials recommended by tile manufacturer one day prior to Date of
           Substantial Completion.

3.7        PROTECTION

      A.   Protect installed tile work with kraft paper or other heavy covering during construction period to prevent staining,
           damage, and wear. If recommended by tile manufacturer, apply coat of neutral protective cleaner to completed tile
           walls and floors.

      B.   Prohibit traffic from floor finish for 72 hours after installation.


0394 Moulton, AL                                                                                                      02/15/11

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