2011_Approved_Abstracts_02JUN11 by 5c1f7gn6

VIEWS: 5 PAGES: 66

									                                                                                                                                          2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name               Session ID   Title                                                               Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                   The Terminal Cabiúnas (TECAB), operating since 1982, is the largest
                                                                                                                   processing center for natural gas in Brazil. Main activities are the receipt and
                                                                                                                   storage of petroleum originated from the Campos Basin by pipeline and pump
                                                     How Petrobras Reduced the Shutdown Time Required to Install a to the terminal Elysian Fields. Natural gas compression is controlled remotely                                                                   Heitor Chaya                Braskem
Workshop       1A. Asset Optimization   1A-2407      Full AMS Device Manager by 86%                                while a local maintenance team is responsible for the integrity of the system.   Manuel Alonso                      DAK Americas                 Paulo Fernandes             Emerson Process Management

                                                                                                                         Braskem, the largest petrochemical company in the Americas and 3rd largest
                                                                                                                         producer of polypropylene in the world, has over 6500 employees and aims to
                                                                                                                         be among the five largest petrochemical companies in the world in 2020. It is
                                                     Braskem Saves Thousands of Dollars Using Predictive                 the only integrated petrochemical company in Brazil, which combines the                                                                    Manuel Alonso               DAK Americas
Workshop       1A. Asset Optimization   1A-2408      Diagnostics from AMS Suite Applications                             operations of the first and second generations of plastics production chain.  Heitor Chaya                    Braskem                      Charles Silva               Emerson Process Management - Brazil
                                                                                                                         As more users deploy online AMS Device Managers for communicating with
                                                                                                                         HART and FOUNDATION fieldbus devices, many question what role portable
                                                                                                                         tools will continue to play in their plants. This paper will explore the best
                                                                                                                         practices for using tools such as the 475 Field Communicators to complement
                                                     Best Practices for Using Portable Configuration Tools in an Asset   and enhance Asset Management use. Practical demonstrations and
Workshop       1A. Asset Optimization   1A-2409      Management Environment                                              customer experiences will be presented.                                       Alan Dewey                      Emerson Process Management   -                           -

                                                                                                                         In 2009 PotashCorp embarked on a $1.67 billion expansion at the New
                                                                                                                         Brunswick division potash mill.

                                                                                                                         This project involves the construction of a new concentrator, compaction plant
                                                                                                                         and the expansion of the finishing facilities. The existing and new sites will act
                                                                                                                         as a fully integrated processing facility.

                                                                                                                         This presentation will discuss the challenges and solutions to commissioning
                                                                                                                         such a large plant, with a focus on the best practices and tools that enabled
                                                     PotashCorp New Brunswick division relies on Plantweb to save        PotashCorp to save money and deliver faster start-ups.                                                                                     Bob Emery
Workshop       1A. Asset Optimization   1A-2551      money and deliver faster start-ups.                                                                                                                      Shane Bast               Laurentide Controls          Mike Sharp                  PotashCorp
                                                                                                                         In Norway the Local Business Partner (LBP) Solberg & Andersen AS (SAAS)
                                                                                                                         started with diagnostic off valves early in 1990.

                                                                                                                       This has increased to become one of the biggest centers for valve diagnostics.
                                                                                                                       This is now a way of doing integrated operations between the offshore clients
                                                                                                                       and the onshore experts. The presentation will demonstrate live the
Workshop       1A. Asset Optimization   1A-2566      Demo of Diagnostic Center for Offshore Valves                     diagnostics done remotely on a plant in Norway.                                 Reidar Eikeland                 Solberg & Andersen AS        -                           -
                                                     Online Vibration Monitoring on Electric Mining Shovels - The Most System for online assessment of electric mining shovels. First-time application
Workshop       1A. Asset Optimization   1A-2575      Critical Equipment on the Mine Field                              on the world's largest mine.                                                    Jose Torres                     P&H MinePro                  Gustavo Cettolo             Emerson Process Management
                                                                                                                       Although a major engine for growth, the global economy has placed
                                                                                                                       tremendous pressure on operations for ever higher performance. The drive for
                                                                                                                       lower costs and the competitive dynamics created by this global marketplace
                                                                                                                       stresses production teams from both sides. Thus, plant teams are under
                                                                                                                       historically unparalleled pressures to deliver higher performance, at lower
                                                                                                                       costs, with a continuously shrinking workforce. How can a process industry
                                                                                                                       facility survive, even thrive in this environment? The answer lays in an idea
                                                                                                                       developed over 150 years ago - specialization and focus on the core
Workshop       1A. Asset Optimization   1A-2583      Drive the Car - A New Model for Automation Lifecycle Care         competencies.                                                                   Karl-Heinz Stoffels             Emerson Process Management   Ward Beullens               Bayer - Germany (BMS)

                                                                                                                         Most automation projects include a UPS to protect mission-critical systems
                                                                                                                         and processes (eg personnel safety, emergency lighting, SIS/F&G/DCS, and
                                                                                                                         offshore Helideck/Navaid/Position thrusters) from the risks of poor quality
                                                                                                                         electrical power and power interruptions. Although the UPS represents only ~
                                                                                                                         1% of a typical Automation budget, (cf with the ESD Valve positioners), the
                                                     UPS - The Overlooked Critical Asset: Why Chloride Has Added         prospect of this critical asset failing to work when required is unimaginable -
                                                     the Uninterruptable Power Supply (UPS) to the Main Asset            comparable to the SIS system. Condition monitoring of the UPS with                                                                         Nick Garrett                Emerson Process Management
Workshop       1A. Asset Optimization   1A-2587      Management System                                                   predictive diagnostics in the Asset Management environment is the answer.       -                             -                            David Vasselin              Chloride

                                                                                                                         Water induction for the Power Industry presents one of the high bars of risk
                                                                                                                         for damage to equipment and financial risk for the owners of the generation
                                                                                                                         equipment. The feedwater heater train is the area that has generated the
                                                                                                                         most industry water induction events in the last ten years. This presentation
                                                                                                                         will go over the details of a level control upgrade that uses a triple redundant
                                                                                                                         Rosemont Guided Wave Radar product to improve the feedwater heater level
Short Course   1A. Asset Optimization   1A-2606      800 MW Fleet Feedwater Heater Level Control Upgrade                 control for four 800 MW units and reduces water induction risk.                      Timothy Bosworth         NextEra Energy               Lu LIster                   Emerson Process Management
                                                                                                                         This workshop will outline the process for reducing unplanned environmental,
                                                                                                                         health, and safety events. This includes improving data visualization and
                                                                                                                         people processes using OSI/PI as a view into the AMS Suite: Machinery
Workshop       1A. Asset Optimization   1A-2611      Reduced Unplanned Events at Flint Hills Pine Bend Refinery          Health Vibration data.                                                               Mike Popelka             Flint Hills Resources        Chuck Smith                 Emerson Process Management
                                                                                                                         This session is for individuals who want to benefit from an increased asset
                                                                                                                         reliability resulting from a greater asset focus. Methods will be presented on
                                                                                                                         how Monsanto's Muscatine facility promoted maintenance & reliability efforts in
                                                                                                                         their plant. Basics of quantifying costs and savings from predictive diagnostics
                                                                                                                         for assets will be shared. Tips will be covered to help you justify and promote
                                                                                                                         your efforts to plant personnel to facilitate the leap from day-to-day damage
Workshop       1A. Asset Optimization   1A-2637      Promoting and Justifying Increased Asset Focus                      control to proactive maintenance.                                                    Joel Holmes              Monsanto                     Steve Hagen                 Emerson Process Management
                                                                                                                         A demonstration of the combination of principles deployed at EDF Energy
                                                                                                                         West Burton to provide an integrated asset management solution. How data is
                                                                                                                         gathered and used within work processes and managed. How data exchange
                                                                                                                         from the plant floor with SAP Planned Maintenance module streamlines the
                                                                                                                         work process and ensures compliance, safe working practices, effectiveness
                                                                                                                         and manageability. Show the interconnectiveness between the multiple
                                                                                                                         techniques provided to gather asset status and plan effective corrective work
                                                     A Demonstration of the Principles Deployed for the EDF Energy       practices. How to formulate and execute work plans and capture all plant work
Workshop       1A. Asset Optimization   1A-2647      West Burton Asset Management Solution                               done.                                                                                Richard Barnes           Emerson Process Management   Jason Bryant                EDF Energy




                                                                                                                                                              1
                                                                                                                                   2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name               Session ID   Title                                                             Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                    This session highlights real world application of WirelessHART devices to
                                                                                                                    monitor equipment performance, predict needed maintenance and increase
                                                                                                                    the MTBF for monitored equipment. Case history data will be presented on
                                                                                                                    use of the CSI 9420 wireless vibration transmitter and AMS Machinery                                                                            Mark Nixon                  Emerson Process Management
Workshop   1A. Asset Optimization   1A-2701      Utilizing Wireless for Machinery Health Applications               Manager software for pump monitoring at the UT Pickle Research Site.          Robert Montgomery           University of Texas at Austin         Robert Skeirik              Emerson Process Management
                                                                                                                    This session will highlight field experience at Chevron and other sites with
                                                                                                                    wireless monitoring systems as they apply to various asset types including
                                                                                                                    pumps and reciprocating compressors. Vibration monitoring is central to these
                                                 Best Practices for Wireless Vibration in the Chemical and Refining applications, but it can be combined with other parameters for maximum
Workshop   1A. Asset Optimization   1A-2702      Industry                                                           effectiveness.                                                                Walt McNutt                 Chevron                               Robert Skeirik              Emerson Process Management

                                                                                                                   Many offshore oil and gas platforms have exceeded their design life.
                                                                                                                   Recoverable reserves mean that it is economical to extend the life of these
                                                                                                                   assets.
                                                                                                                   Safety authorities in the North Sea will grant extension to the assets' life
                                                                                                                   providing companies have a "maintenance and integrity program in place".
                                                                                                                   The workshop details the findings of the UK Health and Safety Executive and
                                                                                                                   the Norwegian Petroleum Safety Authority on aging production platforms in
                                                                                                                   the North Sea.
                                                                                                                   The workshop will be relevant to anyone involved in the maintenance and
                                                                                                                   integrity of aging plant.
Workshop   1A. Asset Optimization   1A-2703      Asset Integrity                                                                                                                                     Brian Kellison           Emerson Process Management            -                           -

                                                                                                                   The project for an innovative integrated PlantWeb Asset and Calibration
                                                                                                                   Management solution that forms part of the GSK global engineering strategy
                                                                                                                   went live in Nov 2010 at GSK‘s Cork facility, a primary API production plant. 

                                                                                                                   This short course presents GSK‘s Calibration Excellence program, business
                                                                                                                   improvements achieved, and demo of the application and benefits of smart
                                                                                                                   asset management and calibration technology to FF, HART, wireless HART
                                                                                                                   and conventional devices.
                                                 Principles and Live Demo of Smart Asset and Calibration Mgmt
                                                 Technology Used by GSK's Calibration Excellence Program That      The author has received the GSK Excellence Recognition Award in
Workshop   1A. Asset Optimization   1A-2714      Has Saved Time and Money                                          acknowledgement of the importance and success of this project.                    Nick Garrett             Emerson Process Management            Don Brady                   GSK

                                                                                                                This session will present the results of a recent comprehensive survey of
                                                                                                                practitioners, managers, and executives working in the fields of maintenance,
                                                                                                                reliability and operations across a wide range of asset intensive industries.
                                                                                                                With over 50 companies participating, the results provide deep insight into
                                                                                                                their current operating procedures and management of production assets.
                                                 Best Practices in Asset Management and Reliability - Findings  The survey results identify the practices of Best in Class performers and their
                                                 from the Virginia Tech College of Engineering Asset Management use of Asset Performance Management (APM) in eliminating reactive
Workshop   1A. Asset Optimization   1A-2837      Survey                                                         maintenance, increasing uptime and improving safety.                                 Andrew Henry             Virginia Tech - College of Engineering Bob Francis                Meridium

                                                                                                                   This plant processes LNG with an output of 500 million cubic feet per day.
                                                                                                                   The Emerson deliveries consider a DeltaV automation system, AMS suite:
                                                                                                                   intelligent device manager, and Rosemount smart temperature and pressure
                                                                                                                   transmitters. In addition, there are integrated metering skids, vibration
                                                                                                                   equipment monitoring, fire and gas, safety, and emergency shutdown
                                                                                                                   systems. The Lifecycle Care Agreement with Emerson has provided us with
                                                 Terminal de LNG de Altamira, Mexico: Success Maintenance          the confidence of having the support and solutions to meet our plant
Workshop   1A. Asset Optimization   1A-2867      Program                                                           availability, performance improvement and sustainability requirements.            Felipe Castro            Altamira LNG Terminal, Mexico         Martin Ocampo               -
                                                                                                                   Every refinery has pumps that have earned a reputation as ―bad actors‖,
                                                                                                                   services that consume a larger share of the maintenance budget. Manual
                                                                                                                   inspection becomes more frequent, consuming more time from the reliability
                                                                                                                   staff. Emerson‘s Pump Health Monitoring solution provides additional
                                                                                                                   measurements necessary to track pump performance and brings this
                                                                                                                   information into the control room for operations personnel to easily view the
                                                                                                                   health of the pump. Refinery operations personnel can inform maintenance
                                                                                                                   that a problem may be developing such that appropriate and timely action can
Workshop   1A. Asset Optimization   1A-2879      Pump Health Monitoring – An Operator‘s Early Warning System       occur.                                                                            Dietrich Schilberg       Citgo Lemont Refinery                 Gary Hawkins                Emerson Process Management
                                                                                                                   Petrobras Zarate is a chemical plant located in the Buenos Aires province in
                                                                                                                   Argentina. A digital re-instrumentation and control program initiated eight years
                                                                                                                   ago at the polystyrene manufacturing plant resulted in production gains of
                                                                                                                   three to five percent and maintenance savings of 10 to 12 percent by 2008.
                                                                                                                   But the benefits did not end there. A comprehensive asset management
                                                                                                                   program implemented on about 1000 intelligent FOUNDATION™ fieldbus and
                                                 Petrobras Chemical Plant Improves Profitability by More Than $1   HART® field devices has enabled continued productivity gains and greater
Workshop   1A. Asset Optimization   1A-2928      Million Per Year With PlantWeb                                    profitability.                                                                    Roberto Gorbaran         Petrobras                             Guido Mangieri              Emerson Process Management

                                                                                                                   UTE Norte Fluminense, company of group EDF was developed to ensure the
                                                                                                                   supply of electric energy in the state of Rio de Janeiro, Brazil.
                                                                                                                   UTE Norte Fluminense has the installed capacity of 780 megawatts, enough
                                                                                                                   energy to supply a population of over two million people. This power is sold to
                                                                                                                   Light Company, a leading distributor in Rio de Janeiro. By being connected to
                                                                                                                   the national transmission system, UTE Norte Fluminense increased the
                                                 UTE (EDF) - Turning Losses Into Gains - Asset Management          reliability of the electrical system of the north region of the state, very
Workshop   1A. Asset Optimization   1A-2933      AMS / ValveLink                                                   problematic with constant voltage dips and interruptions in supply.             Marcos Ribeiro             UTE                                   Marcos Machado              Emerson Process Management
                                                                                                                   The utilities department at Pfizer Inc. in Groton, CT has leveraged an
                                                                                                                   investment in SMART technologies to move from a failure/preventative
                                                                                                                   maintenance process to a reliability based process. With a DeltaV upgrade,
                                                                                                                   online AMS and Valvelink snap-on were installed. The software along with
                                                                                                                   training/mentoring and a change in work practices have improved
                                                                                                                   maintenance efficiency and costs. In the past work was performed when
                                                                                                                   operations identified a process related alert only. Now the technicians help
                                                 Transition to Online AMS Reduces Maintenance Costs and            identify issues, generate work orders and resolve them before they become
Workshop   1A. Asset Optimization   1A-2942      Improves Operations                                               process issues.                                                                 David Rabon                Pfizer INC                            Mike Ruhle                  New England Controls




                                                                                                                                                       2
                                                                                                                                               2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                        Session ID   Title                                                               Abstract                                                                        Presenter(s) Full Name   Presenter(s) Company               Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                              This presentation will review the design, configuration & implementation of the
                                                                                                                              Emerson AMS to various HART instruments connected to Honeywell HPM
                                                                                                                              and Triconex AI/AO FTAs. Specific examples will be shown of installations at
                                                                                                                              the Shell Deer Park Refinery. In addition, an explanation of how the HART
                                                                                                                              data and device alerts are used, the benefits we've seen so far and the
Workshop   1A. Asset Optimization            1A-2956      Implementation of AMS on Non-DeltaV HART Enabled Systems            challenges of implementation.                                                   Ken Smisor               Shell Deer Park Refinery           -                           -
                                                                                                                              This presentation will introduce the instrumentation asset management
                                                                                                                              strategy of MOL Danube refinery and how our company received the 2010
                                                                                                                              HART Foundation Plan of the Year award. We will address evaluations of
                                                                                                                              operating experiences at MOL production units, experiences and feedbacks to
                                                                                                                              the everyday life along with potential effects of asset management on
Workshop   1A. Asset Optimization            1A-3020      Reliability Driven Asset Management Using AMS                       operations and maintenance.                                                     Gábor Bereznai           MOL Plc.                           Ottó Hortoványi             Emerson Process Management

                                                                                                                              Benefits of AMS and ValveLink as it pertains to work in a Combined Cycle
                                                                                                                              Power Plant. AMS and ValveLink are used as a tool not only for
                                                                                                                              troublshooting, but as a tool for more effectively planning maintenance
                                                                                                                              outages.
                                                                                                                              1. Control Valve Maintenance: How does Maintenance team know when
                                                                                                                              control valves need repair? Does valve maintenance program revolve around
                                                                                                                              the same list of valves year after year? Does the work make sense?
                                                                                                                              2. Transmitter Configs and Calibrations: How does the Maint. team store
                                                          AMS and Valvelink for Troubleshooting, Record Keeping, and          configurations for transmitters and valves? How does the Maint. team                                                                        Scott Meadows
Workshop   1A. Asset Optimization            1A-3060      Outage Planning at CC Power Plant                                   maintain calibrations?                                                           Susanne Jones           Control Southern, Inc.             Glen Wilson                 Southern Company
                                                                                                                              This paper will describe the process a pulp and paper customer has
                                                                                                                              undergone to realize real, operational benefits from participating in Emerson
                                                                                                                              Exchange, utilizing an Emerson Alliance Program partner, and implementing
                                                                                                                              an effective solution to increase the robustness of the Foundation Fieldbus
Workshop   1B. Maintenance and Reliability   1B-1800      The Trifecta of Value                                               installation at their mill.                                                      Scott Kukulka           Packaging Corporation of America   John Robbins                Novaspect
                                                                                                                              Management recognizes that asset reliability, as part of an optimized asset
                                                                                                                              management program, is key to delivering shareholder value. Correctly
                                                                                                                              identifying and effectively implementing reliability and asset management
                                                                                                                              investment opportunities requires proper tools and techniques to achieve a
                                                          The Right Asset Management Strategy Drives Competitive              ROI. The right reliability and asset management strategy creates a strategic
Workshop   1B. Maintenance and Reliability   1B-2101      Advantage                                                           competitive advantage.                                                           Dan Stedham             Emerson Process Management         Jim Easton                  Emerson Process Management

                                                                                                                          World class reliability programs are more than just simple vibration analysis.
                                                                                                                          Kennecott Utah Copper uses multiple Emerson technologies to identify
                                                                                                                          potential issues and takes that a step further by tracking cost avoidance
                                                          Rio Tinto Paves the Road of Cost Avoidance in Mining Via Their  metrics, utilizing "Team Shares" to share the issues from identification of the
Workshop   1B. Maintenance and Reliability   1B-2227      Reliability Program                                             problem, through the solution with their peers and management.                       David DeWitt            Rio Tinto/Kennecott Utah Copper    Duane Bryan                 -
                                                                                                                          Why monitor fans? At CMC Steel, we identified fans as critical assets that
                                                                                                                          were creating significant losses. CMC is a global recycler of steel, other metals
                                                                                                                          and related products.Two Baghouse fans, each running at 890 RPM, are
                                                                                                                          necessary to run while the Electric Arc furnace is operating. Our online
                                                          Online Vibration Monitoring of Fans Reduces Downtime by Nearly system prevents loss and adds dependable shutdown protection for improved
Workshop   1B. Maintenance and Reliability   1B-2262      50%                                                             safety and reliability.                                                              Greg Evans              CMC Steel SC                       -                           -
                                                                                                                          Advanced pressure diagnostics use statistical process monitoring to
                                                                                                                          characterize process variation and detect abnormal conditions such as
                                                                                                                          plugged impulse lines, furnace flame instability, or distillation column flooding.
                                                                                                                          New DeltaV diagnostics module templates, including control modules,                                                                                                         Emerson Process Management,
                                                          New DeltaV Module Templates to Easily Configure, View, and      operator faceplates, and process history view ease configuration and use of                                                                     Erik Mathiason              Rosemount
Workshop   1B. Maintenance and Reliability   1B-2482      Trend Advanced Pressure Diagnostics                             advanced diagnostics.                                                                Tom Wallace             Emerson Process Management         John Miller                 Emerson Process Management
                                                                                                                          An enormous amount of vibration data is collected each day, however, very
                                                                                                                          little of it is utilized, much less analyzed. This presentation will discuss the
                                                                                                                          history and fundamental concept of statistical analysis and illustrate a 'how to'
                                                                                                                          approach to the application of statistics as a screening tool for routinely
Workshop   1B. Maintenance and Reliability   1B-2487      Statistical Screening - Making Your Data Work Harder            collected periodic vibration data.                                                   Randal Doss             Emerson Process Management         -                           -
                                                                                                                          In vibration analysis the norm is to classify data as ―good‖ or ―bad‖. When
                                                                                                                          assets have no true steady state condition, ―good‖ data can be difficult to
                                                                                                                          capture, so these assets often aren‘t tested regularly. There is value in data
                                                                                                                          that falls between good and bad. This session will show a methodology to
                                                                                                                          identify the compromises necessary to capture less than optimal data while
                                                          Cyclic Vibration Data Collection and its Application in Mobile  providing value to the analyst. Real world examples from electric mining
Workshop   1B. Maintenance and Reliability   1B-2503      Mining Equipment                                                shovels and draglines will be presented.                                             Rich Pratt              Emerson Process Management         -                           -
                                                                                                                          Silos with biofuel pellets provide a very harsh environment for any level
                                                                                                                          measurement technology. In the past "Vattenfall Amagervaerk" in Denmark
                                                                                                                          experienced unreliable and non-existing level measurements causing plant
                                                          Resolving Process Interruptions at a Power Plant - A Vattenfall shutdowns. We will present the Guided Wave Radar solutions that fully
Workshop   1B. Maintenance and Reliability   1B-2563      Story About Unreliable Level Measurements of Biofuel Solids     resolved these problems.                                                             Ingemar Serneby         Emerson Process Management         Bertold Fechte              Emerson Process Management
                                                                                                                          Savannah River Remediation (SRR) is primed to remove, stabilize, and
                                                                                                                          dispose of approximately 36 million gallons of liquid radioactive waste in 49
                                                                                                                          underground waste tanks, and ultimately close tanks at the US (DOE)
                                                                                                                          Savannah River Site (SRS).

                                                                                                                              The Submersible Mixer Pumps (SMPs) are a key part in supporting this
                                                                                                                              mission for SRR. The SMP presently costs $1.2 million to purchase, but to
                                                                                                                              remove and install this type of pump in the SRS waste tanks costs DOE $1
                                                          Commissioning and Documenting Transfer Pump Performance             million. It is essential to test for the reliability of these pumps. SRR /PDM
Workshop   1B. Maintenance and Reliability   1B-2589      Using Emerson's CSI 6500 Online Monitoring System                   supports this testing with Emerson / CSI Equipment.                              Danny Newton            Savannah River Remediation         -                           -

                                                                                                                              It is well accepted that improving equipment reliability in refineries and
                                                                                                                              petrochemical plants is desirable. Enhanced online real time measurements
                                                                                                                              and use of predictive reliability analytic models based on these enhanced
                                                          Reliability Improvements Through Predictive Maintenance: An         measurements can result in significant reliability improvements. But how
Workshop   1B. Maintenance and Reliability   1B-2681      Economic Analysis                                                   should these enhancements be evaluated economically?                             Douglas White           Emerson Process Management         -                           -




                                                                                                                                                                  3
                                                                                                                                                            2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                                Session ID   Title                                                                Abstract                                                                        Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                           Most plants have real-time monitoring of the most critical major equipment like
                                                                                                                                           compressors and turbines, but in the past, real-time monitoring of second-tier
                                                                                                                                           equipment has been cost prohibitive. Not so anymore. Emerson is
                                                                                                                                           introducing a new suite of cost-effective, wireless asset monitoring solutions
                                                                                                                                           designed to provide operator asset dashboards with early warning of
Workshop       1B. Maintenance and Reliability           1B-2712      Monitoring Essential Assets - Wirelessly                             equipment failure.                                                              Pete Sharpe              Emerson Process Management      -                           -
                                                                                                                                           In this workshop we will study several actual control system security incidents
                                                                                                                                           and review the common vulnerabilities that were exploited, the impact of the
                                                                                                                                           incidents, the actions taken to prevent future incidents and the lessons
                                                                      Lessons Learned From Actual Control System Security Incidents        learned. We will also review the findings from several preemptive control
Workshop       1B. Maintenance and Reliability           1B-2792      and Assessments                                                      system security assessments.                                                    John Cusimano            Exida                           -                           -

                                                                                                                                     BP's Texas City Refinery had a large turnaround scheduled which overlapped
                                                                                                                                     with another unit turnaround and included SIS protocol requirements. With a
                                                                                                                                     scope increase of more than 50%, a formal plan for reporting and efficient
                                                                                                                                     communication was essential to manage the dynamic project. BP personnel
                                                                                                                                     exchanged ideas with Emerson and their Local Business Partner to develop a
                                                                      Texas City Turnaround: BP's Story of Supersized Scope and Real solution for outage success that supported all scope changes in the shop and
Short Course   1B. Maintenance and Reliability           1B-2806      Results                                                        field while maintaining schedule and open communication.                       Stacy Baltzegar                 BP                              Tate Cunningham             Puffer Sweiven
                                                                                                                                     Dominion Resources' engineering review team identified reliability issues with
                                                                                                                                     a high load valve normally operating in a full open position not inherent to
                                                                                                                                     design or industry standards. A review of other plants recognized improved
                                                                                                                                     efficiency by throttling steam flow to the Moisture Separator Reheaters.
                                                                                                                                     Dominion worked with Emerson representatives to exchange ideas for
                                                                                                                                     modifications to create performance solutions which have led to an increased
                                                                      Reliability = Revenue: Improved Efficiency Helps Dominion      output of 1.5MWe, translating to approximately $475K in additional revenue
Workshop       1B. Maintenance and Reliability           1B-2824      Dominate                                                       each year.                                                                     Kevin Cortis                    Dominion Resources SVCS, Inc.   Peter DiSanto               Emerson Process Management

                                                                                                                                           This workshop will discuss the differences between the newly published "Site
                                                                                                                                           Preparation and Design for DeltaV Digital Automation Systems" Manual (Site
                                                                                                                                           Prep Manual) and the previously published manual. These differences include
                                                                                                                                           clarifications and recommendations for alternate solutions for grounding
                                                                      Changes in the Minimum Recommendations in the Latest                 DeltaV system. These mark a change in the minimum recommendations for                                                                    Ferrill Ford                Emerson Process Management
                                                                      Publication of the "Site Preparation and Design for DeltaV Digital   power and groundings as well as necessary additions for new DeltaV products                                                              Michael Truitt              Emerson Process Management
Workshop       1B. Maintenance and Reliability           1B-2870      Automation Systems" Manual                                           such as CHARMS and S Series I/O.                                             Andre Dicaire               Spartan Controls                Brett Wilson                Emerson Process Management

                                                                                                                                           This workshop explains how Magnelec, through an AMS implementation
                                                                                                                                           project, has faced the challenge of changing the culture of maintenance, and
                                                                                                                                           also describes how this has been applied to predictive technologies, reliability
                                                                                                                                           methodologies, and the impact this project is having in the achievement of
Workshop       1B. Maintenance and Reliability           1B-2931      Maintenance and Asset Optimization Strategy for Magnelec             maintenance goals, plant performance and regulatory compliance.                    Mirna Delgado         Magnelec                        Hector Tostado              Emerson Process Management

                                                                                                                                           A key concept of asset reliability: your operations group can impact reliability
                                                                                                                                           more than your maintenance group. With that aim in mind, ODR set out to
                                                                                                                                           improve operations work processes, and introduced 3 supporting
                                                                                                                                           technologies. 1. Scripted PM inspections of their assets. Develop operator
                                                                                                                                           rounds for the plant using APM and Operator Rounds Module using
                                                                                                                                           handhelds to perform routes 2. Operator Task list in eAM to coordinate
                                                                                                                                           Operator performed maintenance. 3. Asset Operating Procedures database
Workshop       1B. Maintenance and Reliability           1B-2950      How Operators Drive Reliablity at Irving Oil                         development to provide consistent methods for changing asset state.                Mark Porter           Irving Oil Refinery             -                           -

                                                                                                                                           The intelligence of many new field devices has outpaced the competency of
                                                                                                                                           most of the available work force. The two options: stay simple with the
                                                                                                                                           limitations of the 4-20 mA/HART solution or go complex and take advantage
                                                                                                                                           of a buss protocol. This paper gives examples of the two options and how
                                                                                                                                           Human Center Designed user interfaces add value regardless of protocol,
                                                                                                                                           measurement, or delivery technology. It will also show how visualization of
                                                                                                                                           process and diagnostic data and color and pattern recognition adds value to
Workshop       1B. Maintenance and Reliability           1B-2979      Enhance Simplicity - Simplify Complexity                             simple devices and simplifies complex devices.                                     Dale Perry            Emerson Process Management      -                           -

                                                                                                                                           Today's power industry is comprised of traditional coal or nuclear based load
                                                                                                                                           plants in addition to more modern combined cycles and renewable
                                                                                                                                           technologies. Control valve applications in the combined cycle plants are
                                                                                                                                           particularly severe, especially in plants experiencing daily starts/stops. This
                                                                                                                                           mode of operation presents issues relating to thermal cycling, water hammer,
                                                                                                                                           flow accelerated corrosion, cavitation, erosion and noise. This presentation
                                                                                                                                           will address how Emerson can help you manage your control valve assets in
Workshop       1B. Maintenance and Reliability           1B-2980      Managing Severe Service Valve Assets in Today's Power Plants         these challenging applications to maximize plant availability.                  John Mangan              Emerson Process Management      -                           -
                                                                                                                                           DTE implemented Emerson's ControlWave Micro to provide accurate gas flow
                                                                                                                                           measurement on multiple meter runs by auto selecting the ultrasonic meter
                                                                                                                                           with the best flow profile. The CWM also allows DTE to determine when re-
                                                                                                                                           calibrations are required by constantly monitoring the current flow profile
                                                                                                                                           versus the meter's initial flow profile. This reduces the cost of lost gas and
                                                                      DTE Energy Maximizes Emerson's ControlWave Micro Flow                unneeded calibrations trips to the field. DTE has also utilized the full
                                                                      Measurement Capability to Increase Accuracy and Reduce               functionality of the CWM at these stations which replaces multiple devices with
Workshop       1B. Maintenance and Reliability           1B-2991      Operational Cost                                                     one unit leading to a result of a reduction in operational cost.                Mike Vigrass             DTE Energy - Michcon            Steven Bullock              Cornerstone Controls, Inc.

                                                                                                                                           Your installed temperature transmitter has features and diagnostics integral to
                                                                                                                                           its basic design that can be used to track, mitigate or diagnose process and
                                                                                                                                           device abnormalities. These features are fundamental to helping you
                                                                                                                                           understand your process variables. Do you know what these features are and
                                                                                                                                           how to use them? Discover how to utilize your Rosemount temperature
                                                                      Inspect Your Gadgets: The Fundamental Features Hidden Inside         transmitters to their fullest abilities, and you can be sure to get the most out of
Workshop       1B. Maintenance and Reliability           1B-2995      Your Temperature Transmitters                                        your single and high density temperature measurement points!                        Michelle Weimert     -                               -                           -
                                                                                                                                           Integrating SAP with Syncade for batch process execution can be a
                                                                                                                                           challenging effort. This presentation will address the transactions that are
                                                                                                                                           involved and the mechanism for communicating the transactions between the
Workshop       2. Business Intelligence and Management   2-1720       Integrating SAP and Syncade - the What and the How                   two systems.                                                                        David Rehbein        Emerson Process Management      -                           -




                                                                                                                                                                                4
                                                                                                                                                           2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                                Session ID   Title                                                               Abstract                                                                           Presenter(s) Full Name   Presenter(s) Company                Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                          What is OE? Can I really use OE tools in my job? When should I use which
                                                                                                                                          tools? During this session, the participants will be exposed to an OE
                                                                                                                                          introduction as well as several OE tools. The participants will have the           Michalle Adkins          Emerson Process Management
Short Course   2. Business Intelligence and Management   2-2181       OE and Me: Operational Excellence Tools and How to Use Them         opportunity to practice using some of the tools.                                   Chris Amstutz            Emerson Process Management          -                           -
                                                                                                                                          In the current economic climate it is more important than ever to be able to
                                                                                                                                          convince plant management of the solid economic justification for proposed
                                                                                                                                          automation investments, including those based on newer "smart" technologies
                                                                                                                                          and the integration of these technologies. In this workshop a review of the
                                                                                                                                          proper way to perform financial analysis for automation investments is
Short Course   2. Business Intelligence and Management   2-2320       Justifying New "Smart" Plant Automation Investments                 presented.                                                                         Douglas White            Emerson Process Management          -                           -
                                                                                                                                          I will show that the Command and Control management style of the past 100
                                                                                                                                          years is drawing to a close. Increasing complexity in our plants calls for a new
Workshop       2. Business Intelligence and Management   2-2395       The Future of Process Management                                    management style - one that fosters creativity at all levels.                      David Beckmann           Emerson (Retired)                   -                           -
                                                                                                                                          It is my observation that engineers are notoriously poor presenters. Yet, as
                                                                                                                                          our careers progress, it is increasingly important that we give good
                                                                                                                                          presentations in order to sell our ideas/products, or to acquire the necessary
Workshop       2. Business Intelligence and Management   2-2396       Nail A Presentation - Launch A Career                               funding for our projects.                                                          David Beckmann           Emerson (Retired)                   -                           -
                                                                                                                                          Present the value of and usage of ISA-95 part 3. Explain the activity models
                                                                                                                                          for:
                                                                                                                                           - production operations mgmt
                                                                                                                                           - quality operations mgmt
                                                                                                                                           - maintenance operations mgmt
                                                                                                                                           - inventory operations mgmt.
                                                                                                                                          Map Emerson Process Mgmt's level 3 offering, Syncade, to these activity
                                                                                                                                          models.
                                                                                                                                          This course will provide an overview to the models and terminology of the
                                                                                                                                          standards so that you can look for ways to apply them in your facility or on
Short Course   2. Business Intelligence and Management   2-2542       ISA-95 Part 3                                                       your next project.                                                                 Lynn Richard             Emerson Process Management          -                           -
                                                                                                                                          Advances in communications have enhanced the concept of collaborative
                                                                                                                                          engineering, operation, maintenance and support. When combined with the
                                                                                                                                          correct culture and organizational structure, intelligent field technologies can
                                                                                                                                          make significant contributions to improving the performance of oil and gas
                                                                                                                                          assets.

                                                                                                                                          This paper reviews an integrated architecture that anchors the Intelligent Field
                                                                                                                                          Operations by providing diagnostic and safety related data from intelligent well
                                                                                                                                          assets to both local and remote support teams. The result is defined in terms
Workshop       2. Business Intelligence and Management   2-2558       Intelligent Operations Drive Savings in Oilfield Operations         of increased safety and optimized production.                                    Chuck Miller               Emerson Process Management          -                           -
                                                                                                                                          The project for an innovative integrated PlantWeb asset and calibration
                                                                                                                                          management solution went live in Nov 2010 at GSK‘s Cork facility, a primary
                                                                                                                                          API production plant. This workshop presents GSK‘s Calibration Excellence
                                                                                                                                          program and the significant improvements in business operations and
                                                                                                                                          management of regulatory compliance that it is delivering in support of GSK‘ s
                                                                                                                                          world class manufacturing program. This system forms part of the GSK global
                                                                                                                                          engineering strategy.
                                                                      Calibration Excellence: Intelligent Application of Smart Technology The author has received the GSK Excellence Recognition Award in
Workshop       2. Business Intelligence and Management   2-2603       is Just the Medicine for Improving Business Results at GSK          acknowledgement of the importance and success of this project.                   Don Brady                  GSK                                 Nick Garrett                Emerson Process Management


                                                                                                                                          An interactive short course for anyone interested in learning the big picture
                                                                                                                                          when it comes to SCADA.
                                                                                                                                          How making the wrong decision on your company's SCADA philosophy can
                                                                                                                                          have costly implications in the future and how making the correct decision for
                                                                                                                                          your application can offer production and optimization windfalls.
                                                                                                                                          The course will review simple hardware and software in everyday terms to help
Workshop       2. Business Intelligence and Management   2-2723       SCADA as a Philosophy                                               better understand the process involved and the strengths of different systems. Serge Paquette               Northridge Energy Development Group -                           -

                                                                                                                                          It is conventional to think of the industry sitting on a continuum with large,
                                                                                                                                          continuous production at one extreme, and small, batch, speciality
                                                                                                                                          manufacturing at the other. But this is changing. The industry is polarizing
                                                                                                                                          along a different dimension with large, integrated producers of commoditized
                                                                                                                                          products at one extreme. At the other, and the subject of this workshop, are a
                                                                                                                                          set of producers for whom it is not so much the physical product that is being
                                                                                                                                          sold as the effect or solution that it offers to the customer. This will have a
Workshop       2. Business Intelligence and Management   2-2751       The Death of Quality and the Manufacturing Abyss                    profound implication for the role played by automation.                         Jos Berkien                 Akzo Nobel                          Chris Hamlin                Emerson Process Management

                                                                                                                                          Process manufacturing is increasing efficiency by improving the coordination
                                                                                                                                          of production assets with the demands of the business. ISA95 provides a
                                                                                                                                          model that can be applied to integrate production assets with business
                                                                                                                                          systems to enable production to be more responsive to the business.

                                                                                                                                          This short course provides a primer on ISA95 to help automation
                                                                                                                                          professionals and business management to develop strategies to improve
Short Course   2. Business Intelligence and Management   2-2780       ISA 95 Short Course                                                 productiion, inventory, and quality operations.                                    Jonathan Lustri          Emerson Process Management          -                           -
                                                                                                                                          The EPA's new Greenhouse Gas Mandatory Reporting Requirements
                                                                                                                                          (GHGMRR) were implemented over the past 2 years. The rule itself has
                                                                                                                                          undergone dynamic interpretations and changing deadlines. Subparts were
                                                                                                                                          implemented at different times and a given plant may have to comply with
                                                                                                                                          several. Ongoing requirements may involve similar challenges. This short
                                                                                                                                          course is a moderated panel discussion composed of GHG customers from
                                                                                                                                          various industries, Emerson, and the EPA. Panelists will answer questions
                                                                                                                                          from the audience on the current state of GHG reporting and what to prepare        Joel Lemke               Emerson Process Management
Short Course   2. Business Intelligence and Management   2-2839       Greenhouse Gas Reporting Panel Discussion                           for in the months ahead.                                                           Kien Vo                  DuPont                              Tom O'Banion                Micro Motion Inc.




                                                                                                                                                                              5
                                                                                                                                                    2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                                Session ID   Title                                                             Abstract                                                                         Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                    Human Centered Design (HCD) is increasingly recognized as "the right thing
                                                                                                                                    to do". Despite this increasing realization, there is always the question: what is
                                                                                                                                    the business justification for applying HCD to the operations environment,
                                                                                                                                    whether the design focus is on the control room (CR), HMI or other practice
                                                                                                                                    areas. This workshop will discuss the cost of applying HCD to CR design in
                                                                                                                                    particular, covering several projects as case studies that resulted in improved
                                                                                                                                    designs for operations while either incurring no additional cost or generating
Workshop   2. Business Intelligence and Management   2-2840       Cost Justification of Human Centered Design - Case Studies        actual cost savings, compared to the 'base case' design.                           Dal Vernon Reising     Human Centered Solutions, LLC   Jamie Errington             Human Centered Solutions, LLC
                                                                                                                                    Existing on-line communities such as the Micro Motion Community and DeltaV
                                                                                                                                    LinkedIn group provide a path to faster problem solving through their Q&A
                                                                                                                                    forum.

                                                                                                                                    The new Emerson Exchange Online community extends the Emerson
                                                                                                                                    Exchange event online, 24x7x365, with peer problem solving and connections
                                                                                                                                    with fellow users and team Emerson.

                                                                                                                                    Emerson customer (not yet confirmed) and Emerson's Jim Cahill and Mike
                                                                                                                                    Tongwarin will share examples of how this online global community can help
                                                                                                                                    you find answers faster and solve many of the challenges all global customers
Workshop   2. Business Intelligence and Management   2-2889       How the Emerson Exchange Online Community Benefits You!           face in their production process.                                             Mike Tongwarin              Emerson Process Management      Jim Cahill                  Emerson Process Management

                                                                                                                               Magneleg was pioneered in the use of RPTM technologies in the Penoles
                                                                                                                               Group. We started with 3172 tags in the PI server, obtaining data from
                                                                                                                               different places. Since 2006 when DeltaV was installed in all Magnelec, it
                                                                                                                               communicates through an OPC interface with the PI server. In 2007 we
                                                                                                                               introduced the RDBMS interfaces with laboratory system and costs system.
                                                                                                                               Starting in 2010 an OPC interface with the electrical measurement system
Workshop   2. Business Intelligence and Management   2-2962       Using OsiSoft PI System for Decision Making                  (ION). Currently, the PI server archives the history of over 5000 points.             Cynthia Cedillo          Magnelec                        Miguel Arizpe               Magnelec
                                                                                                                               With the emergence of Syncade to manage manufacturing execution in
                                                                                                                               conjunction with DeltaV batch automation, there is a requirement for reporting
                                                                                                                               tools that can encompass order and material genealogy, batch recipe
                                                                                                                               information and data from various other sources such as continuous
                                                                                                                               historians. This session reviews the use of an integrated reporting application
                                                                  Integrating Syncade S95 Orders, DeltaV S88 Batch Recipes and to create a "virtual database" spanning Syncade MES, DeltaV Batch Historian
Workshop   2. Business Intelligence and Management   2-3041       Continuous Data                                              and Continuous Historian data.                                                        Bob Engel                Informetric                     Bruce Greenwald             R E Mason Company
                                                                                                                               This workshop is a discussion of the project scope of a large 8500 DST
                                                                                                                               PROVOX to DeltaV Migration and considerations that led to the use of
                                                                  The Real Story Behind the Financial Benefits of Electronic   Electronic Marshalling versus traditional marshalling along with the financial
Workshop   3. Control System Modernization           3-1500       Marshalling                                                  comparisons.                                                                          Reed Guenther            Bayer Crop Science              Bill Thompson               Experitec, Inc.
                                                                                                                               Fibrek, a recycled pulp mill in Michigan's Upper Peninsula, embarked on a
                                                                                                                               process of migrating away from an aging RS3 platform to DeltaV. Following a
                                                                                                                               path of one cabinet converted per mill outage, opportunities to learn from each
                                                                                                                               cabinet were ever present. This presentation will discuss the learnings of
                                                                  How Our RS3 to DeltaV Conversion Time Was Reduced by More converting analog cabinets, benefits of HART, and using CHARMS for the                                                                            Tony Coduti                 Fibrek
Workshop   3. Control System Modernization           3-1860       Than Half                                                    discrete cabinet.                                                                     -                        -                               John Robbins                Novaspect
                                                                                                                               Upgrading your DeltaV control system is inevitable. Whether it‘s your first
                                                                                                                               upgrade or you‘re an old pro, it takes careful planning and execution. Hear
                                                                                                                               how our facility, a system of 3500+ DSTs, made a three version jump from
                                                                                                                               v7.3.1 to v10.3.0. We‘ll share lessons learned that you can use to plan your
Workshop   3. Control System Modernization           3-2060       Upgrade Without Upheaval                                     next upgrade without upheaval.                                                        Bradley Ligon            SRR                             -                           -
                                                                                                                               Process automation can be a driver to improve performance. Obsolescence
                                                                                                                               has become a reality for others. System modernization is not a common event
                                                                                                                               thus most process companies do not have the expertise to plan and
                                                                                                                               implement a project. This workshop discusses methods and lessons learned
                                                                                                                               from past projects. Best project practices, things to watch out for, and risk
Workshop   3. Control System Modernization           3-2141       Reducing Modernization Project Risk - Lessons Learned        mitigation are topics discussed.                                                      John Dolenc              Emerson Process Management      -                           -
                                                                                                                               Modernization Project - Provox Controls system migration to DeltaV Control
                                                                                                                               System.
                                                                                                                               One element of the project includes the 'hot' cut-over of a serial interface to an
                                                                                                                               Allen-Bradley PLC. Interface must be migrated with no interruption to the
Workshop   3. Control System Modernization           3-2383       Serial Interface Hot Cutover                                 running process.                                                                      Richard Weber            Vinson Process Controls         -                           -
                                                                                                                               Specialty chemicals plant using a panel board-based system with single loop
                                                                                                                               controllers that was unreliable and difficult to maintain. Installed a DeltaV
                                                                                                                               system with AMS Suite and a DeltaV SIS controller. The new system has
                                                                  Saving Time and Money by Replacing a Panel-Based System With enhanced reliability and safety, increased throughput and reduced off-spec
Workshop   3. Control System Modernization           3-2385       DeltaV                                                       products and rework material.                                                         Lloyd Hale               Harcros Chemicals, Inc.         Kevin Root                  Harcros Chemicals, Inc.
                                                                                                                               Do you struggle with decisions about when to upgrade Control Systems?
                                                                                                                               Obsolete parts, higher maintenance costs and increased downtime are key
                                                                                                                               drivers. Though the control system architecture is designed for long life, the
                                                                                                                               HMIs require earlier replacement. This paper will share the significant benefits
                                                                                                                               that can be realized from replacement of the HMIs and lessons learned
Workshop   3. Control System Modernization           3-2397       Benefits of DeltaV and AMS Upgrades at Aramco Qatif          through our experiences.                                                              Arnold Precilla          Saudi Aramco                    Dan Pranno                  Emerson Process Management
                                                                                                                               CITGO's Lemont IL refinery is in a multi-year system migration from
                                                                                                                               Rosemount RMV9000 to DeltaV. Part of the upgrade process involved the
                                                                                                                               replacement of an obsolete Waugh Gasoline Blender package with DeltaV
                                                                                                                               Blend Control application at the blenders. Seven blenders were involved. This
                                                                                                                               session presents an overview of the project and some of challenges
Workshop   3. Control System Modernization           3-2403       Gasoline Blender Upgrade with DeltaV Blend Control           encountered during migration.                                                         Dietrich Schilberg       Citgo Lemont Refinery           -                           -
                                                                                                                               Many plants have control systems that pre-date Foundation fieldbus but still
                                                                                                                               have several years of useful life. A fieldbus gateway allows the use of the
                                                                                                                               newest field instrumentation technology with any existing host system. The
                                                                                                                               Softing gateway provides an alternative to the recently discontinued
Workshop   3. Control System Modernization           3-2423       Fieldbus Integration with the New Softing Gateway            Rosemount 3420 Fieldbus Interface Module.                                             Wolfgang Langer          Softing North America, Inc.     Lars Mickan                 Softing AG




                                                                                                                                                                        6
                                                                                                                                               2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                        Session ID   Title                                                        Abstract                                                                      Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                           Do you know if you are ready for your PROVOX and RS3 Migration Project?
                                                                                                                           Have you got the preparation done that will mininize your project risk, allow
                                                                                                                           you to start up on schedule, and make product when you expect to? This
                                                                                                                           workshop will cover best practices and lessons learned from a practical
                                                              Preparing Your PROVOX and RS3 Control System for Migration - standpoint, things you need to be aware of from early planning stages through
Workshop       3. Control System Modernization   3-2425       Best Practices and Lessons Learned                           system startup.                                                               Scott Ross               Emerson Process Management            Laurie Ben                  Emerson Process Management
                                                                                                                           Tata Steel's Port Talbot (UK) plant used the Multi-Fuel Power Boiler
                                                                                                                           application in DeltaV PredictPro to maximize the economy of multiple boilers
                                                                                                                           that produce process steam and power generation that use four different fuel
                                                                                                                           sources; blast furnace gas, coke oven gas, fuel oil and natural gas. These
                                                                                                                           fuels, some of which constantly vary in price and BTU level, are adjusted for
                                                              Power and Utility Area Saves Fuel and Reduces Emissions with these variances in real time to minimize both costs and greenhouse gas
Workshop       3. Control System Modernization   3-2463       Control Retrofit and Optimization                            emissions.                                                                    Andrew Rees              Tatasteel UK                          Sam Thiara                  Emerson Process Management

                                                                                                                              Updating Controls systems to the modern DCS technology has provided an
                                                                                                                              increase in available data. With this increase in data comes the increase in
                                                                                                                              alarm configuration. Using Profibus technology and Turck slice I/O, we have
                                                              Changes to Power Plant Annunciator Improves Alarm               been able to reestablish the older style of annunciation with modern
Workshop       3. Control System Modernization   3-2481       Management and Operator Response to Emergencies                 technology and with a modern form of presentation via the DeltaV.                  Kevin Battick    Dominion Virginia Power               -                           -

                                                                                                                              Braskem, the largest privately owned petrochemical company in the Americas,
                                                                                                                              has executed 2 large size simultaneous projects, one with DeltaV M-Series
                                                                                                                              and one with DeltaV S-Series. This situation has given a perfect framework for
                                                                                                                              comparison between the 2 technologies, regarding benefits from design to
                                                                                                                              start-up.
                                                                                                                              In this session we will describe both projects and detail their execution,
                                                                                                                              showing the differences from each technology in all phases of the projects.
                                                              A Real Life Comparison Between M-Series and S-Series Projects   We will present the benefits achieved with S-Series over the M-series together
Workshop       3. Control System Modernization   3-2582       and Their Benefits.                                             with the lessons learned and recommendations on using S-Series.                Rogerio Maesi        Braskem                               Daniel Morales              Braskem
                                                                                                                              In 2011, ExxonMobil's Esso Long Island Point Plant upgraded their DeltaV
                                                                                                                              system online from v7.3 to v10.3.1. The project was completed on-time and
                                                                                                                              within budget without a disruption to production. Additionally, the system was
                                                                                                                              modified to improve reliability, update hardware, and meet ExxonMobil's
                                                                                                                              Industrial Control System Requirements (ICSR). The success of this upgrade
                                                                                                                              is attributed to treating the activity like a project. Proper risk assessment,
                                                                                                                              planning, testing, and execution all played a part as ExxonMobil plant
                                                              ExxonMobil's Esso Long Island Point Online DeltaV Upgrade - A   personnel and Team Emerson worked together to make the project a                                                                          Sergio Diaz                 Emerson Process Management
Workshop       3. Control System Modernization   3-2598       Success Story                                                   success.                                                                       Jim Winter           -                                     Sean Sims                   Emerson PSS Austrailia

                                                                                                                              A large specialty chemical manufacturer with multiple sites was faced with
                                                                                                                              obsolescent process automation systems. They did a comprehensive
                                                                                                                              evaluation to determine their vulnerability to disruption from lack of
                                                                                                                              maintenance. This led to the analysis and development of a plan to develop a
                                                                                                                              comprehensive, company-wide migration to a vendor. This paper will talk
                                                                                                                              about the factors that were important as they made this decision, the practical
                                                              Which Supplier/Platform? An In-House 'How-To' Process to        aspects of beginning and undertaking such a program, and their long-term
Workshop       3. Control System Modernization   3-2614       Select Your Migration Partner and Conserve Expenditures         results and maintenance as a state-of-the-art company.                          Brooke Robertson    Momentive Specialty Chemicals, Inc.   -                           -
                                                                                                                              What do $65B, Mt. Everest, and control system modernization have in
                                                                                                                              common?

                                                                                                                              Anyone with an aging control system must one day face the decision to
                                                                                                                              upgrade or replace their system - or just extend its life until the plant or control
                                                                                                                              system dies. As users contemplate their options, it is important to understand
Workshop       3. Control System Modernization   3-2616       Control System Modernization Misconceptions                     common misconceptions and evaluate their validity.                                   Mike Alsup     Emerson                               -                           -

                                                                                                                              Plant Simulation has surfaced as a necessity for every control system. Plant
                                                                                                                              Simulation via MiMiC Simulation Software provides a dynamic process and I/O
                                                                                                                              simulation solution designed for automation system testing and operator
                                                                                                                              training. The combination of MiMiC Simulation Software and VMware
                                                                                                                              Virtualization Technology institute a robust virtual plant.

                                                                                                                              Simulation System Testing and Project Configurations:
                                                                                                                              - Configure a VMWare Virtual Environment
                                                                                                                              - Install MiMiC and DeltaV within the Virtual Environment
Short Course   3. Control System Modernization   3-2625       MiMiC Plant Simulation on Virtual Hardware                      - Configure Networking / Permissions between Virtual Machines                Edin Rakovic           Mynah Technologies                    Thomas Freiberger           Mynah Technologies
                                                                                                                              A refinery will complete their modernization from PROVOX to DeltaV in 2015,
                                                                                                                              but the PROVOX product line retirement is in 2013. To maintain the
                                                                                                                              necessary level of PROVOX support until the completion of the modernization,
                                                                                                                              they worked with Emerson on an Extended Support Agreement. This will
                                                                                                                              minimize their risk and ensure PROVOX support is available for the length of
Workshop       3. Control System Modernization   3-2629       Getting Support for PROVOX Beyond the 2013 Retirement Date      time they need it.                                                           Scott Harrington       ConocoPhillips                        Chris Madeira               Emerson Process Management

                                                                                                                              AREVA Resources Canada Inc was challenged with a Provox Control Sytem
                                                                                                                              migration in its largest plant area at the McClean Lake Uranium Mill.

                                                                                                                              The DeltaV CHARMS Electronic Marshalling for Migrations and "S" Series
                                                                                                                              Platform allowed ARCI to simplify the Main Mill plant area DCS upgrade. By
                                                                                                                              working together with the local Emerson LBP, Spartan Controls, ARCI was
                                                                                                                              able to reduce the complexity of the upgrade, reduce the control system
                                                                                                                              footprint, increase spare I/O capacity and reduce the time required to
Workshop       3. Control System Modernization   3-2643       CHARMS Electronic Marshalling for Migration                     configure and install the new DeltaV system.                                     Chad Sewell        AREVA Resources Canada Inc            Brian Burkowsky             Spartan Controls (Sakatoon)
                                                                                                                              Designed and built in from 2002 to 2006, with qualification lots completing in
                                                                                                                              2006, and officially licensed in early 2007, the Genentech Oceanside facility is
                                                                                                                              now faced with some software components falling out of support. There are
                                                                                                                              complex inter-dependencies between software components DCS and MES
                                                                                                                              software that drive the need to upgrade. The Oceanside Automation Group is
                                                                                                                              working through the feasibility study phase to upgrade the MES without a
Workshop       3. Control System Modernization   3-2705       System Obsolescence - The Road to a New MES                     plant shutdown.                                                                  David Stewart      Genentech                             Christoph Lebl              -




                                                                                                                                                                   7
                                                                                                                                                    2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                                  Session ID   Title                                                           Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                  Hey, great news! Money has been approved to migrate your legacy control
                                                                                                                                  system to DeltaV. This is what you have been waiting for! Uh oh... Now you
                                                                                                                                  need a plan. This workshop will provide a solid path forward for managing
                                                                                                                                  your project. Critical success factors will be discussed from past projects
                                                                                                                                  together with difficulties faced and lessons learned. All major stages of a
                                                                                                                                  project will be discussed - Front End, Design, Construction, Startup, and
                                                                                                                                  Closure. Some elements may not work for everyone, but this presentation
Workshop   3. Control System Modernization             3-2724       Project Management 101 for Legacy System Migrations to DeltaV should start steering you in the right direction.                           Carol Perez                      The Dow Chemical Company              -                           -
                                                                                                                                  Legacy systems have delivered significant value for years. But with today's
                                                                                                                                  increasing global competition and rapid technology advancements, it may not
                                                                                                                                  give you competitive edge. As DCS system age approaches dangerous levels,
                                                                                                                                  we must modernize to be competitive. Are YOUR systems 20 years old...or
                                                                                                                                  older? Will you have competent resources available if you wait even another
Workshop   3. Control System Modernization             3-2748       A Staged Approach to Migration and Modernization              few years to modernize?                                                     Trung Huynh                                                            Chris King
                                                                                                                                                                                                                                               PT. Trans-Pacific Petrochemical Indotama (TPPI)                   Emerson Process Management

                                                                                                                                    Headquartered in Winnipeg, Cangene is one of Canada's largest and oldest
                                                                                                                                    biopharmaceutical companies. Cangene focuses on developing therapeutics
                                                                                                                                    for infectious diseases using patented manufacturing processes to produce
                                                                                                                                    plasma-derived and recombinant therapeutic proteins.

                                                                                                                                    A complex DeltaV control system was upgraded from DeltaV Version 7.3 to
                                                                                                                                    DeltaV Version 10.3.1 following a risk based approach. Emerson product
                                                                                                                                    testing and class based modules were leveraged as part of the validation and
                                                                                                                                    testing. Configuration and historical data migration were identified as critical
Workshop   3. Control System Modernization             3-2767       DeltaV Upgrade to 10.3 With Risk Based Methodology              risks.                                                                           Adam Troeller             Cangene Corporation                   Neil Stephenson             Cangene Corporation
                                                                                                                                    Are you a process control engineer who is very familiar with the configuration
                                                                                                                                    details of your existing Provox system, and is preparing to execute a project to
                                                                                                                                    migrate your system to DeltaV? This presentation will provide a comparison
                                                                                                                                    between the capabilities and terminology of the Provox control system and
                                                                                                                                    those of DeltaV. We will provide item by item comparisons of the two systems
                                                                                                                                    and will relate some tips from the author's experience in the migration of
Workshop   3. Control System Modernization             3-2860       Migration of Provox Configuration to DeltaV                     several Provox systems to DeltaV.                                                Bob Fink                  Dow Chemical                          -                           -
                                                                                                                                    The DeltaV system was implemented in Magnelec in 2000 to replace a ABB
                                                                                                                                    DCS. The replacement was implemented in stages, starting with a DeltaV of
                                                                                                                                    600 DSTs operating in a magnesium oxide plant. Then we continued the
                                                                                                                                    replacement of the ABB platform year by year until we reached a DeltaV
                                                                                                                                    system of 7500 DSTs in one professional plus for all the plant. Now it is one of
Workshop   3. Control System Modernization             3-2905       DeltaV System Evolution at Magnelec                             the biggest DeltaV systems in Mexico.                                            Jose Luis Santoyo Velez   Magnelec                              Alexis Caraballo            Emerson Process Management

                                                                                                                                    A study on how to improve safety on thermal oxidizers and heat recovery
                                                                                                                                    boilers at an ethanol plant led to a project that both ensured that combustion
                                                                                                                                    systems were in compliance with NFPA standards but also addressed poor
                                                                    Control Retrofits on Thermal Oxidizers Improve Safety and       combustion control on four fired driers, combustion control on two thermal                                                                       Nicole Gries                Valero Renewables
Workshop   3. Control System Modernization             3-2941       Reduce Fuel Cost                                                oxidizers, and a safety shutdown system or BMS on two thermal oxidizers.          Shane Hassing            Valero                                Kurt Schmelzer              Novaspect, Inc.
                                                                                                                                    Two years after the introduction of DeltaV Version 11 with I/O on Demand, let
                                                                                                                                    us take a look at some of the ways Electronic Marshalling has been utilized,
                                                                                                                                    particularly when it is time to replace an obsolete I/O subsystem and a
                                                                                                                                    deteriorating wiring infrastructure. Electronic Marshalling with CHARMs has
                                                                                                                                    proven itself to be flexible and cost effective. Engineers from end-user sites,
                                                                                                                                    EPCs and Emerson have embraced the technology and are coming up with
                                                                    Find Out How Electronic Marshalling is Being Used in Creative   innovative ways to solve the challenges faced when modernizing legacy
Workshop   3. Control System Modernization             3-2952       Ways to Benefit Brownfield Modernization Projects               automation systems.                                                               Gordon Lawther           Emerson Process Management            -                           -
                                                                                                                                    This presentation discusses how it is possible to perform a major control
                                                                                                                                    system version migration (DeltaV v8.4.2 to v10.3.1) with proper planning,
                                                                                                                                    testing, project management and utilization of the LBP's available expertise.
                                                                                                                                    Performing a major version upgrade in a GMP validated facility requires
                                                                                                                                    planning that also includes cross-functional team collaboration and
                                                                                                                                    communication to minimize production interruptions and reduce the re-
                                                                    One Day Version 10.3 Upgrade - How a Large Biotech Plant's      validation effort. The upgrade was performed on a large scale Biotech facility                                                                   Dan DiMatteo                Amgen
Workshop   3. Control System Modernization             3-3083       DeltaV Systems Were Successfully Upgraded in One Day            that includes 2 interconnected DeltaV systems.                                    Auguste Dionne           Amgen                                 David Maglaya               New England Controls
                                                                                                                                    We're all in the engineered products business. Meaning that the solutions we
                                                                                                                                    seek and/or provide are more custom than cookie cutter, more special than
                                                                                                                                    standard. The same goes for technical training on complex automation
                                                                                                                                    systems. This presentation explains how a custom training program was
                                                                                                                                    developed to meet the training needs of a customer whose green field project
                                                                                                                                    included Foundation fieldbusTM systems and equipment from a number of
Workshop   3. Control System Modernization             3-3202       Integrated Systems Require Integrated Training                  different Emerson divisions.                                                      Sean Raymond             Emerson Process Management            Leonard Fortunato           -
                                                                                                                                    In the production of bulk pharmaceuticals, it is common to use tray dryers to
                                                                                                                                    drive off solvents used to dissolve powders. NFPA requires tray dryers to
                                                                                                                                    come with LEL monitors used to cut off the heat if the atmosphere inside the
                                                                                                                                    dryer chamber exceeds the lower explosive limit. This paper documents how
                                                                                                                                    Delta V and an IR style LEL detector was used to monitor LEL in a
Workshop   4. DeltaV and Ovation System Applications   4-1660       LEL Monitoring in Pharmaceutical Tray Dryers                    pharmaceutical tray dryer.                                                        Chris Toarmina           Covidien                              -                           -
                                                                                                                                    DMCplus is widely used throughout the BP facilities. BP and Emerson
                                                                                                                                    entered into a partnership to develop an DeltaV interface to DMCplus.
                                                                                                                                    Emerson provides long-term support of the interface and markets and sells
                                                                                                                                    the interface worldwide.
                                                                                                                                    Topics include:
                                                                                                                                    o DeltaV module configuration and logic
                                                                                                                                    o Graphic display
                                                                                                                                    o Automated configuration
                                                                                                                                    o Validation
Workshop   4. DeltaV and Ovation System Applications   4-1820       Aspentech DMC Plus Interface to DeltaV                          o Integration of Aspentech IQ                                                     Todd Pierce              Puffer Sweiven                        Ian Alleyne                 BP




                                                                                                                                                                        8
                                                                                                                                                          2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                                  Session ID   Title                                                            Abstract                                                                   Presenter(s) Full Name         Presenter(s) Company               Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                         With expansion of pilot plants in the Sasol R&D environment, the existing
                                                                                                                                         ProPlus reached max capacity of 120 nodes. The expansion needed another
                                                                                                                                         120 nodes. With 6 DeltaV systems on V8.3, migration to V11.3 was done to
                                                                                                                                         address the expansion needs. Zoning was implemented to allow cross control
                                                                                                                                         over 3 VLans. SIS domains configured. DeltaV systems were interfaced to an
Workshop       4. DeltaV and Ovation System Applications   4-1880       Migrating DeltaV v8.3 to v11.3 in 123...                         Aspen IP21 historian.                                                      Dr Andre Joubert                                                   -
                                                                                                                                                                                                                                                   Sasol Technology, Research & Development                       -

                                                                                                                                       DeltaV graphics and alarms aren't the only way to communicate with an
                                                                                                                                       operator. Come see how a messaging system provides a way to get
                                                                                                                                       supervisor permission, prod operators to take action, provide recurring
                                                                        Tête-à-Tête With the Operators, A DeltaV Messaging System That reminders, and give automation progress updates no matter what screen is
Workshop       4. DeltaV and Ovation System Applications   4-2082       Works                                                          being viewed. Presentation concentrates on implementation of this system.                Jim Coleman        Savannah River Remediation         -                           -
                                                                                                                                       The PIDPlus option of the PID function block in the DeltaV v11.3 allows
                                                                                                                                       improved recovery from a process saturation condition. In this workshop the
                                                                                                                                       technical basis for the change in the PID are presented. The impact this has
                                                                                                                                       on the time required to get to setpoint is examined and the improvement in
                                                                                                                                       response for the surge control will be demonstration using a synamic
Workshop       4. DeltaV and Ovation System Applications   4-2322       Recovery from a Process Saturation Condition                   compressor simulation.                                                                   Daniel Coyne       BP                                 Terry Blevins               Emerson Process Management

                                                                                                                                         Global operations create a unique requirement of bilingual access to the
                                                                                                                                         control system. This workshop will introduce a technique to switch between
                                                                                                                                         multiple languages in DeltaV Operate for both ASCII and non-ASCII character
                                                                                                                                         based languages. This is accomplished by using a language sensitive text
Workshop       4. DeltaV and Ovation System Applications   4-2323       Language Switching in DeltaV Operate                             dynamo, capable of switching languages on the fly.                                     Koen Verstringe    Solutia                            -                           -
                                                                                                                                         Six facilities were combined into one DeltaV system. Each facility had things
                                                                                                                                         that were important to it on its Operate toolbar. With the consolidation, each
                                                                                                                                         workstation would change its layout based on which operator logged in. Using
                                                                                                                                         a DeltaV upgrade to readdress behind the scenes code, the toolbars were
                                                                        The Dark Side - The Code Behind a Consolidated Operator          combined, with controls and functions based on operator privilege, rather than
Workshop       4. DeltaV and Ovation System Applications   4-2340       Interface                                                        login name.                                                                            Stephen Posey      Savannah River Remediation         -                           -
                                                                                                                                         This paper examines Fieldbus Trunk to Spur Coupling when using the new
                                                                                                                                         SE4017 Fieldbus H1 Card with Integrated FF Power, defines general purpose
                                                                                                                                         or hazardous field environments where field devices are located, clarifies them
                                                                                                                                         for fieldbus Spurs, and identifies appropriate and best cost method to couple
                                                                        Fieldbus Trunk to Spur Coupling when using the new SE4017        the field devices to the fieldbus Trunk using Segment Protectors or
Workshop       4. DeltaV and Ovation System Applications   4-2389       Fieldbus H1 Card with Integrated FF Power                        FieldBarriers.                                                                         Bernd Schuessler   Pepperl+Fuchs                      Gary Tapperson              Pepperl+Fuchs
                                                                                                                                         Provides basics of hazardous environments and Intrinsic Safety, and
                                                                                                                                         examples for using IS isolating barriers and IS CHARMS modules. Course
                                                                                                                                         discusses the ignition triangle, hazardous locations and apparatus,
                                                                                                                                         classification of apparatus for Divisions and Zones, methods of protection, and
                                                                                                                                         details on IS including circuits to result in a lowest total installed cost solution
Short Course   4. DeltaV and Ovation System Applications   4-2391       Intrinsic Safety Fundamentals & IS CHARMS                        using IS CHARMS.                                                                       Robert Schosker    Pepperl+Fuchs                      Gary Tapperson              Pepperl+Fuchs
                                                                                                                                         Enterprise level alarm data gathering and reporting has typically been
                                                                                                                                         impractical until now. A key reason is plants have multiple DCS locations with
                                                                                                                                         different versions and manufacturers in the mix. This creates obstacles that
                                                                                                                                         prevent auto-data gathering. This case history discusses how challenges were
                                                                                                                                         overcome for reporting of alarm data where they can be compared to target                                                                    Dustin Beebe                ProSys, Inc.
Workshop       4. DeltaV and Ovation System Applications   4-2485       Enterprise Level Automated Alarm Data Reporting                  metrics or each other.                                                                 Malcolm Bordelon   Syngenta                           Jeff Young



                                                                                                                                         Peluso and Rezabek will discuss ten issues encountered by contemporary
                                                                                                                                         fieldbus projects, and examine the degree to which these troubles are rooted
                                                                                                                                         in the technology, or the choices and skills of the end user, including:
                                                                                                                                         1. Fieldbus devices cost too much and delivery is slow
                                                                                                                                         2. The cost of special cable and network hardware is wiping out any savings
                                                                                                                                         3. My licensor says fieldbus is too slow for their process control
                                                                                                                                         4. My consultant burns too many hours validating segment loading / routing /
                                                                                                                                         spur lengths
                                                                                                                                         5. My DCS vendor says HART can do everything FF does and it's simpler.
Workshop       4. DeltaV and Ovation System Applications   4-2541       Is Fieldbus Too Hard?                                            + 5 more!                                                                              John Rezabek       ISP Lima LLC                       Marcos Peluso               Emerson Process Management

                                                                                                                                         A common problem in flexible batch automation plants is accurate selection of
                                                                                                                                         the plant equipment needed to manufacture a product. Presented by Daniel
                                                                                                                                         Amedro, Automation Engineer with Bristol-Myers Squibb Company and Ryan
                                                                                                                                         Nielsen, Senior Process Engineer with Emerson, this case study will focus on
                                                                                                                                         how the new DeltaV equipment train functionality was used in a DeltaV
                                                                                                                                         migration project of a biopharmaceutical facility which performs concurrent
                                                                        Using DeltaV Equipment Train Functionality to Dynamically        manufacturing as well as basic configuration, how to use, and risks and
Workshop       4. DeltaV and Ovation System Applications   4-2554       Allocate Units in Flexible Batch Automation Processes            rewards of the use of equipment trains in the biopharmaceutical industry.     Daniel Amedro               Bristol-Myers Squibb Company       Ryan Nielsen                Emerson Process Managements

                                                                                                                                         Among the costs associated with any large automation project is dealing with
                                                                                                                                         varying signal types from diverse field devices which must be connected to the
                                                                                                                                         control system. The DeltaV system's Electronic Marshalling provides a new
                                                                                                                                         level of system flexibility while eliminating design and engineering work
                                                                                                                                         previously needed for cross-marshalling wires to install field devices. Each I/O
                                                                        Delta V Electronic Marshalling Delivers Engineering Cost and     channel signal type is designated by a characterization module (CHARM) that
Workshop       4. DeltaV and Ovation System Applications   4-2572       Scheduling Savings for Greenfield Chemical Plant                 can be used with any controller in the system.                                    Bryan Beyer             Southern States Chemical           -                           -
                                                                                                                                         At the Braskem petrochemical plant in Camaçari, Brazil, Emerson installed
                                                                                                                                         PredictPro Fuel Optimizer on the existing DeltaV controls for a boiler running
                                                                                                                                         three fuels — gasoline, fuel gas and fuel oil — simultaneously and
                                                                                                                                         interchangeably. The aim was to optimize fuel choice for economy during
                                                                                                                                         boiler operation. The fuel gas BTU level varies greatly over time, and that of
                                                                                                                                         the gasoline to a lesser extent. The new control system accounts for that, as
                                                                        Control Strategy Optimization on Power Boiler Saves Fuel and     well as fuel availability, and optimizes fuel choice and boiler operation in real
Workshop       4. DeltaV and Ovation System Applications   4-2580       Reduces Emissions by Improving Alternate Fuel Use                time.                                                                             Jim Dunbar              Emerson Process Management         -                           -




                                                                                                                                                                               9
                                                                                                                                                            2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                                  Session ID   Title                                                              Abstract                                                                         Presenter(s) Full Name          Presenter(s) Company          Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                         The use of dynamic simulation and Operator Training Simulators (OTS) to
                                                                                                                                         train operators and validate control strategies provide numerous proven
                                                                                                                                         benefits. They manifest as shorter startups, enhanced operator performance
                                                                                                                                         as well as abnormal situation management. BP utilised a high fidelity process
                                                                                                                                         model within its new Angolan development. This presentation will highlight the
                                                                                                                                         challenges which were faced, solutions developed and the benefits realised in
                                                                                                                                         order to meet the requirements of BP. It will highlight how the lifecycle concept
Workshop       4. DeltaV and Ovation System Applications   4-2602       The Value of OTS and Dynamic Simulation in the Project Lifecycle of dynamic simulation can be applied in real operations.                          Jason Linford                    BP                            Ronnie Bains                Emerson Process Management

                                                                                                                                           This workshop provides an overview of DeltaV Virtualization available today
                                                                                                                                           and in future releases. DeltaV Virtualization is a cost effective solution for
                                                                                                                                           system development, testing and training. A virtual platform offers benefits of
                                                                                                                                           less hardware to buy and maintain, increased configuration flexibility, extended                                                               John Caldwell               Emerson Process Management
Workshop       4. DeltaV and Ovation System Applications   4-2608A      DeltaV Virtualization – Part 1 – Product Update                    system life, and optimal use of computer resources.                               Dirk Thiele                    Emerson                       Mark Nixon                  Emerson Process Management
                                                                                                                                           Virtualization technology continues to evolve at a very rapid pace. Newer
                                                                                                                                           virtualization technologies support high availability and resources balancing. In
                                                                                                                                           this workshop we present research results and implementation details for
                                                                                                                                           using DeltaV within high availability server clusters for both Hyper-V and                                                                     John Caldwell               Emerson Process Management
Workshop       4. DeltaV and Ovation System Applications   4-2608B      DeltaV Virtualization – Part 2 – High Availability Environments    VMware.                                                                           James Moore                    -                             Mark Nixon                  Emerson Process Management

                                                                                                                                           If you've ever wondered what that batch stuff is all about, then this short
                                                                                                                                           course is for you! The ISA-88 batch standard has been around for many
                                                                                                                                           years and was recently updated. It has been widely adopted because it
                                                                                                                                           provides the batch community with a common framework to use as a basis for
                                                                                                                                           understanding and communication. Whether or not you are a batch user,
                                                                                                                                           your DeltaV system has the ISA-88 principles built into its core. This course
                                                                                                                                           will provide an overview to the models and terminology of the standard so that Christine Materum                 Emerson Process Management
Short Course   4. DeltaV and Ovation System Applications   4-2627       What is That "Batch" Stuff - An ISA-88.01 Overview                 you can look for ways to apply them in your facility or on your next project.  Matt Stoner                       Emerson Process Management    Dawn Marruchella            Emerson Process Management

                                                                                                                                         Process Control System Security is a basic requirement in today's business
                                                                                                                                         environment. The risks are greater, the likelihood is higher, and the stakes are
                                                                                                                                         huge. This session will lay out the business drivers for system security, some
Short Course   4. DeltaV and Ovation System Applications   4-2635       DeltaV Security - Don't Let Your Business Be Caught Without It   proven best practices, and a strategy for keeping it fresh for the long haul.      Randy Pratt                     Emerson Process Management    Greg Stephens               Savannah River Remediation
                                                                                                                                         This abstract describes the implementation of HRSG controls in DeltaV for the
                                                                                                                                         PDO Qarn Alam Steam Project in Oman. The HRSG process control is
                                                                                                                                         complex. Several control requirements were handled using inherent DeltaV
                                                                                                                                         functionalities. Key among these are non-linear gain modification for PID
                                                                                                                                         Controllers, effective use of FF, integration with DeltaV SIS for ESD and BMS
                                                                                                                                         and effective use of PLMs. Also the Evolutionary Prototyping method of
                                                                                                                                         Software Development lifecycle was adopted. This enabled efficient
                                                                                                                                         configuration and testing of this complex process leading to on time                                                                             Madhav Kasture              Emerson Process Management
Workshop       4. DeltaV and Ovation System Applications   4-2700       Implementation of HRSG Controls in DeltaV                        completion.                                                                        Harish Govindan                 Emerson Process Management    Rajkumar Parekar            Emerson Process Management
                                                                                                                                         This short course discusses the proper use of key configuration parameters,
                                                                                                                                         options and connections for DeltaV PID, Ratio, Bias-Gain, and Splitter
                                                                                                                                         function blocks. Taught by two senior level industry consultants, it is a way to
                                                                                                                                         quickly learn the proper use of the multitude of parameter settings in these
                                                                                                                                         function blocks. It will be illustrated with a DeltaV system to show the actual    Nikki Bishop
Short Course   4. DeltaV and Ovation System Applications   4-2726       Smoooth Operation - Configuration Tips for Analog Control Blocks configuration.                                                                     Barbara Hamilton                Emerson Process Management    James Beall                 Emerson Process Management
                                                                                                                                         Developing an OTS (Operator Training Solution) requires multiple
                                                                                                                                         architectures and versions of DeltaV to allow for modeling, testing and
                                                                                                                                         operation of various training systems. This presentation details how to take an
Workshop       4. DeltaV and Ovation System Applications   4-2797       Virtualizing DeltaV Training Systems                             offline training system and create a virtual system for training.                  Paul McCloskey                  Emerson Process Management    Mark O'Rosky                Emerson Process Management

                                                                                                                                           DeltaV including SIS and CHARM IOs are suitable for installation in hazardous
                                                                                                                                           locations Class I, Division 2 and Zone 2 by design and certification. But it is not
                                                                                                                                           sufficient to use a NEMA4 / IP54 box. Expertise is mandatory for the design
                                                                                                                                           and selection of additional components and for certification of the complete
                                                                                                                                           assembly. Certified quality management must be in place, particularly for
                                                                                                                                           Division 1 or Zone 1 solutions. Several examples include: CHARM field
                                                                                                                                           junction boxes are presented to illustrate the possible solutions for FPSO,
Workshop       4. DeltaV and Ovation System Applications   4-2807       DeltaV in Hazardous Locations                                      chemical and pharma plants and oil and gas applications.                            Michael Hagen                R. STAHL Schaltgeraete GmbH   -                           -

                                                                                                                                           Unigel Group introduced the first DeltaV Series-S with Electronic Marshalling
                                                                                                                                           of Brazil in EDN chemical plant. Wireless Plant Network, Wireless Field
                                                                                                                                           Network, Electronic Marshalling, H1 Foundation Fieldbus, Serial Protocol,
                                                                                                                                           Profibus/DP Protocol, the Modern Series-S Hardware integrated to Smart SIS
                                                                                                                                           Logic Solver make up one of the most advanced Plantweb architectures
                                                                                                                                           installed in the world. It is also one of the largest and diversified Wireless Field
                                                                        Advanced PlantWeb Digital Plant Architecture Adopted by            Networks of Brazil. As per operators team DeltaV display based on HCD                                                                          Rodrigo Sano                Emerson Process Management
Workshop       4. DeltaV and Ovation System Applications   4-2812       Chemistry Industry                                                 library it is much more intuitive in viewing of alarms and abnormal situations.      Jeferson Roque dos Santos   EDN                           Sergio Vertuan Junior       Emerson Process Management

                                                                                                                                           Firmenich in Safety Harbor, Florida replaced an existing Allen-Bradley PLC
                                                                                                                                           with DeltaV in a plant area that operates as a hybrid batch/continuous
                                                                                                                                           process. DeltaV Phase Logic Modules were used in order to provide the
                                                                                                                                           functionality defined by the ISA S88 standard. A custom Sequential Function
                                                                                                                                           Chart (SFC) module was used to load the phases and control state
                                                                                                                                           transitions, rather than the DeltaV Batch Executive. This workshop will explore
                                                                        Harnessing the Power of DeltaV Phase Logic Modules Outside of      how to use the XCOMMAND parameter to manipulate Phase Logic Modules,
Workshop       4. DeltaV and Ovation System Applications   4-2880       the DeltaV Batch Environment                                       using this installation at Firmenich as a case study.                           Bill Tinley                      Key Controls                  Jesse Godwin                Key Controls




                                                                                                                                                                              10
                                                                                                                                                        2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                                  Session ID   Title                                                              Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                     For offshore oil & gas facilities, space utilization and weight control are
                                                                                                                                     important factors that must be considered in the detailed design phase. The
                                                                                                                                     control system is not exempt from these criteria as it directly and indirectly
                                                                                                                                     contributes to space usage and weight. The use of DeltaV with CHARMs
                                                                                                                                     technology for a major offshore project has proven the fact that both space
                                                                                                                                     usage is optimized and weight can be kept in check. In addition, engineering
                                                                    The Benefits of Design using DeltaV CHARMs I/O - An EPC's        time and effort required to design a CHARMs-based control system is
Workshop   4. DeltaV and Ovation System Applications   4-2882       Perspective                                                      substantially reduced as opposed to a traditional I/O based system.                    Robert Armstrong         WorleyParsons                Karan Virk                  Emerson Process Management
                                                                                                                                     Givaudan in Lakeland, Florida used class-based DeltaV control modules to
                                                                                                                                     standardize the configuration and operation of an existing 1800 DST DeltaV
                                                                    Benefits of Using Class-Based Modules to Standardize an Existing system with 350 Fieldbus devices. This workshop will examine the
Workshop   4. DeltaV and Ovation System Applications   4-2891       DeltaV Installation                                              justification, planning, and execution of this project.                                Axel Albo                Key Controls                 Bill Tinley                 Key Controls
                                                                                                                                     Asphalt storage, blending and loading terminal demands simplicity in
                                                                                                                                     operations and maintenance of its automation equipment. For the new
                                                                                                                                     greenfield asphalt terminal in Chicago, IL, AOS selected Emerson's Plantweb
                                                                                                                                     Architecture for its flexible and easy to maintain automation solution. The
                                                                                                                                     power of field equipment, variety of communication technologies to use, and
                                                                                                                                     availability of open data integration technologies enabled to address unique                                                                 Greg Juchniewicz            Novaspect
Workshop   4. DeltaV and Ovation System Applications   4-2973       State of the Art Automation at Asphalt Loading/Blending Terminal needs of the asphalt distribution terminal.                                            Joe Shotwell             Asphalt Operating Sevices    Hasit Patel                 Novaspect
                                                                                                                                     As pharmaceutical wet cake materials require mixing or drying, product
                                                                                                                                     samples are collected for investigative analysis or informational purposes. An
                                                                                                                                     On-Demand Sampling and Real-Time Reporting Interface was designed to
                                                                                                                                     provide operators a flexible interface to request multiple samples, facilitate
                                                                                                                                     phase-driven equipment sequencing, and support real time historization and
Workshop   4. DeltaV and Ovation System Applications   4-3100       On-Demand Sampling & Real-Time Reporting                         trending of sample data.                                                               Elvin Varghese           Bristol Myers-Squibb Co.     Jeffrey Reinhardt           -

                                                                                                                                   An R&D scale-up facility uses multiple DeltaV systems for electronic recipe
                                                                                                                                   control. Recipes were frequently reviewed using Recipe Studio. Data was not
                                                                                                                                   transparent to the reviewer (scientist) who is not DeltaV proficient. On the
                                                                    DeltaV Recipe Review System - Custom Application for Reviewing floor, if recipe parameter errors were not resolved during review, they can
Workshop   4. DeltaV and Ovation System Applications   4-3101       Recipe Structural Data                                         cause nuisance alarms and holds, step changes, and efficiency loss.          Anthony DeJohn                       Bristol-Myers Squibb         -                           -

                                                                                                                                       Model Predictive Control (MPC) is perhaps today the most successful and
                                                                                                                                       emblematic advanced control method. Since its introduction over 30 years ago
                                                                                                                                       it has captivated the minds of control people both in the academic and
                                                                                                                                       industrial worlds. Its appeal probably resides in the fact that it bridges the gap
                                                                                                                                       between the abstract techniques of researchers and the empirical approach of
                                                                                                                                       practitioners. Many MPC commercial products have proliferated over those
                                                                                                                                       years, and there are thousands of industrial applications. However, MPC
Workshop   4. DeltaV and Ovation System Applications   4-3160       MPC Made Easy                                                      understanding and knowledge continues to be a kind of esoteric activity rest. Leopoldo Bello                  Emerson - PSS                -                           -

                                                                                                                                       As automation and control of industrial processes and electrical subsystems
                                                                                                                                       have developed, they have come closer and closer together. Now, with the
                                                                                                                                       sophisticated communications capabilities of control systems and electrical
                                                                                                                                       relay systems, the integration of these two systems is easy. The controls can
Workshop   4. DeltaV and Ovation System Applications   4-3184       Process Control and Electrical System Management                   now be totally integrated to supply accurate cost effective integrated control.      Larry Rice               Emerson Process Management   Mark Zeller                 Schweitzer Engineering Laboratories
                                                                                                                                       The current release of DeltaV includes new functionality to help address the
                                                                                                                                       challenges faced by batch users in both the regulated and non-regulated
                                                                                                                                       environments. Come and join the session to get a detailed look at what
Workshop   5. Emerson Product / Services Update        5-1600       Batch Product Update                                               enhancements can help improve your plant.                                            Dawn Marruchella         Emerson Process Management   -                           -

                                                                                                                                       System security continues as a hot topic for many users. This session will
                                                                                                                                       introduce the Emerson Smart Firewall that will help you add perimenter
                                                                                                                                       protection your DeltaV system with an Emerson supported easy to use firewall
Workshop   5. Emerson Product / Services Update        5-2000       Emerson Smart Firewall and DeltaV Security Update                  product. Workshop will also discuss other DeltaV security updates.                   Bob Huba                 Emerson Process Management   -                           -
                                                                                                                                       This session will cover a brief review of AMS Device Manager's value
                                                                                                                                       proposition and current functionality, plus detail on the features planned for the
                                                                                                                                       next releases of AMS Device Manager. AMS Device Manager users gain
                                                                                                                                       efficiencies through streamlining maintenance practices and avoiding or
Workshop   5. Emerson Product / Services Update        5-2083       AMS Device Manager Overview and Product Update                     limiting downtime.                                                                   Laura Briggs             Emerson Process Management   -                           -
                                                                                                                                       This is a product update presentation covering DeltaV hardware available in
                                                                                                                                       v11 and v12, including S-series hardware and Electronic Marshalling. Focus
Workshop   5. Emerson Product / Services Update        5-2104       Product Update - DeltaV Hardware                                   is on the latest hardware available and upcoming CHARMs for v11.                     Keith Bellville          Emerson Process Management   -                           -
                                                                                                                                       This presentation provides an overview of DeltaV Advanced Control
                                                                                                                                       enhancements and new products planned for v12 and beyond, including
                                                                                                                                       model predictive control (Predict), advanced loop tuning (InSight/EnTech),
                                                                                                                                       inferential soft sensors (Neural), and online continuous analytics. The
                                                                                                                                       presentation will include a demonstration of MPC enhancements to be
Workshop   5. Emerson Product / Services Update        5-2302       DeltaV Advanced Control - Product Update                           released in v12.                                                                     John Caldwell            Emerson Process Management   -                           -
                                                                                                                                       Integration of HART, Wireless HART and Foundation Fieldbus devices into
                                                                                                                                       the control system is critical to start up and diagnostic operations. Emerson
                                                                                                                                       devices can now be easily integrated into hosts that employ FDT frame
Workshop   5. Emerson Product / Services Update        5-2420       Integrating Emerson Devices Into An FDT Based Host Systems         technology with the installation of a single DTM.                                    Ravi Ramakrishnan        Emerson Process Management   Bruce Grumstrup             Emerson Process Management
                                                                                                                                       Emerson's representative to the ISA-18 and EEMUA-191 alarm standards
                                                                                                                                       bodies describes what's new and coming and provides details on the latest
                                                                                                                                       Emerson product, service and alliance partner solutions for effective standard-
                                                                                                                                       compliant alarm system management. Topics covered include training, alarm
                                                                                                                                       philosophy, rationalization, dynamic alarming, shelving, alarm help, and Key
Workshop   5. Emerson Product / Services Update        5-2429       DeltaV Alarm Management Product Update                             Performance Indicators.                                                              Kim Van Camp             Emerson Process Management   -                           -




                                                                                                                                                                           11
                                                                                                                                              2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                             Session ID   Title                                                         Abstract                                                                           Presenter(s) Full Name   Presenter(s) Company              Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                             Emerson's Terminal Solutions for marine, pipleline, trucks and railcars are now
                                                                                                                             branded under Syncade. These movements are being licensed under
                                                                                                                             Syncade MLM (Movement Logistics Manager). Syncade technology and
                                                                                                                             functionality are implemented to standardize process flows that can be easily
                                                                                                                             configured to communicate with ERP systems. Any logistical processes are
                                                                                                                             sequenced through workflows that can be easily implemented. Movements
                                                                                                                             are being better tracked and reported. Technology and functional uplift
Workshop   5. Emerson Product / Services Update   5-2579       Update on Syncade Movement Logistics Manager                  directly results into reduced project implementation cycles.                    Shoyeb Hasanali             Emerson Process Management        -                           -

                                                                                                                             We will review significant changes that have occurred with Fisher®
                                                                                                                             FIELDVUE ™ Instrumentation in 2011 and how it will affect Emerson
                                                                                                                             customers. Highlights include: Updates to theDVC6200 HART and fieldbus
                                                                                                                             linkageless/non-contact digital valve controller including Profibus and remote
                                                                                                                             mounted capability, additional diagnostics available in ValveLink Mobile for the
                                                                                                                             475 or 375 Field Communicator or PDA/Smartphone. We will also review
Workshop   5. Emerson Product / Services Update   5-2584       Fisher FIELDVUE Instrument Update                             updates of the ValveLink Software product line.                                  Lorin Miller                                                  -
                                                                                                                                                                                                                                         Emerson Process Managment, Fisher Valves                      -
                                                                                                                             Over 220 user enhancement ideas were submitted to the UDEP for
                                                                                                                             consideration in this cycle. This session will provide an update and report for
                                                                                                                             the user community on the UDEP and the user ideas that have been
                                                                                                                             evaluated, prioritized, and selected for development by the UDEP Committee.
                                                                                                                             The session will also give users an opportunity to meet UDEP customer
                                                                                                                             committee members who represent the broader Emerson user community.
                                                                                                                             Finally, the presentation will show users how they can participate in the                                                                     Bill Tjoa                   Emerson Process Management
Workshop   5. Emerson Product / Services Update   5-2599       UDEP: User Driven Enhancement Program Report                  program and voice their enhancement ideas.                                       Susan Flowers              -                                 Tracy Waller                Savannah River Nuclear Solutions

                                                                                                                             This session explores the features and technology of the DVC6200 with its
                                                               DVC6200 - The Latest Evolution of FIELDVUE Digital Valve      non-contact linkageless feedback as well as the other hardware and software
Workshop   5. Emerson Product / Services Update   5-2640       Controller Technology                                         improvements that it has compared to previous FIELDVUE Instruments.                Steve Hagen              Emerson Process Management        -                           -

                                                                                                                             Following a few simple rules along with Emerson provided tools can increase
                                                                                                                             the usability of your graphics. This short course will highlight using DeltaV
                                                                                                                             dynamos alongside heuristics to increase the usability of your graphics. We
                                                               DeltaV Operate Enhancements Help Increase Operational         will additionally show operational trends with DeltaV Operate enhancements
Workshop   5. Emerson Product / Services Update   5-2765       Awareness                                                     over the last several releases in order to achieve better process graphics.        Molly Firkins            Emerson                           Cindy Scott                 Emerson Process Management

                                                                                                                             Emerson has recently introduced a quick and easy way for users to connect
                                                                                                                             directly to a FOUNDATION fieldbus segment with their portable laptop or
                                                                                                                             notebook computer. Using Emerson's newly available USB Fieldbus
                                                                                                                             Interface, users can easily connect their laptop or PC to a fieldbus network
                                                                                                                             either in the field or on the bench. This enables users to experience the
                                                                                                                             benefits of applications such as AMS Device Manager without having to use
                                                               A Quick and Easy Way to Connect to FOUNDATION Fieldbus        the control system. This workshop will highlight the capabilities of this useful
Workshop   5. Emerson Product / Services Update   5-2810       Using Emerson's New USB Fieldbus Interface                    new device and provide a live demonstration of how it can be used.                 Alan Dewey               Emerson Process Management        -                           -

                                                                                                                             The DeltaV system contains numerous files, folders and databases that are
                                                                                                                             vital to its ongoing operation. Loss of this data may mean rework, downtime,
                                                                                                                             loss of production or worse. How to go about securing this data has been a
                                                                                                                             concern since there has not been a supported DeltaV product offering that
                                                                                                                             provides a single solution for DeltaV system data backup and restore...until
                                                                                                                             now. This presentation will provide a detailed look at the new DeltaV system
                                                                                                                             backup and restore product offering and how it will provide easy and initiative
Workshop   5. Emerson Product / Services Update   5-2871       DeltaV System Easy Backup and Restore                         data backup, restore and disaster recovery functionality.                       Chris Felts                 Emerson Process Management        -                           -
                                                                                                                             An overview of the benefits of installing TopWorx Nuclear approved products.

                                                                                                                             Traditional mechanical switches for the nuclear industry are large, fail easily
                                                                                                                             due to adverse conditions, and break often due to outside moving parts and
                                                                                                                             the lack of a sealed body.
                                                               Next Generation Technology for Today's Expanded Sensing       TopWorx GO is a smaller, rugged, dependable retrofit position sensor for
Workshop   5. Emerson Product / Services Update   5-2878       Requirements                                                  mechanical switches.                                                               Greg Merrifield          TopWorx                           -                           -

                                                                                                                             Come learn how Human Centered Design is influencing DeltaV Engineering
                                                                                                                             Tool product designs. Sneak a peek at mockups of future interfaces and see
                                                                                                                             how core Engineering Tool applications like Explorer and Control Studio are
                                                                                                                             evolving to accommodate common configuration tasks and display information
                                                                                                                             in a whole new way. This session also presents an opportunity for the
                                                               How Human Centered Design is Shaping the Future of DeltaV     community to provide feedback directly to product marketing and enroll in
Workshop   5. Emerson Product / Services Update   5-2890       Engineering Tools                                             programs to help Emerson evaluate software prototypes.                      Bryan Jones                     Emerson Process Management        -                           -

                                                                                                                             This presentation will detail recent functionality and Ease of Use improvements
                                                                                                                             to the DeltaV Engineering Tools and I/O communication protocols in the
                                                                                                                             DeltaV system. Each new feature will be described along with the benefit(s) to
                                                                                                                             the user. The workshop will also allow users to provide feedback on current
Workshop   5. Emerson Product / Services Update   5-2904       Product Update - DeltaV Engineering Tools and I/O Protocols   DeltaV functionality and usability to the DeltaV product marketing organization. Randy Balentine            Emerson Process Management        -                           -
                                                                                                                             You don't stop to ask for directions at the gas station on the weekend...right?
                                                                                                                             So when you are at work, why would you read a manual or search through a
                                                                                                                             help file?
                                                                                                                             Only because you have to.
                                                                                                                             At this session we will let you know what we have done to deliver more
                                                                                                                             consistent, user friendly content that helps you do your job more efficiently.
                                                                                                                             We will share with you how our human centered design research and
                                                                                                                             customer surveys have shaped our strategy to make it simple for you to find
                                                                                                                             the technical information and product downloads you need to keep you
Workshop   5. Emerson Product / Services Update   5-2978       Downloads and Documentation- Emerson is Here to Help          working efficiently.                                                             John Allwein               Emerson Process Management        Melinda Hansell             -




                                                                                                                                                                 12
                                                                                                                                             2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                 Session ID   Title                                                                Abstract                                                                           Presenter(s) Full Name   Presenter(s) Company              Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                            A speciality packaging organization with manufacturing operations around the
                                                                                                                            globe was able to reduce their primary raw material costs, improve product
                                                                                                                            quality and provide a more systematic process for operating their packaging
                                                       Optimizing and Standardizing Your Plant Floor Machines With          machines through accurate measurement of their glue usage on their
Workshop       6A. Instrumentation Flow   6A-1661      Flow Measurement of Your Inputs                                      production line.                                                                   Scott Daniel             Pregis                            Todd Fortman                Emerson Flow
                                                                                                                            Ansaldo Energia, the main Italian producer of Cogen plants pursues its
                                                                                                                            business through technology excellence and innovation, controlling all
                                                                                                                            production processes by a stringent quality policy. The Quality Control
                                                                                                                            department has worked with Emerson Process Management to implement
                                                       Use of Coriolis Mass Flowmeters in Critical Qualitative Validation   high precision measurement technology, and recently, has introduced the use
Workshop       6A. Instrumentation Flow   6A-1960      Process for Gas Turbine Components                                   of Micro Motion as a new standard.                                                 Stefano Passalacqua      Ansaldo Energia                   -                           -
                                                                                                                            In this presentation, we will discuss the technical advances in a few different
                                                                                                                            measurement technologies viz. Differential pressure flow meter, pressure
                                                                                                                            based level measurement, gauge pressure and temperature measurement.
                                                       How to Achieve US$500,000 Savings on 91 Devices Using                Applying these innovative technologies to a recent refinery project, an
                                                       Innovative Installation for DP Flow Meters, Level, Pressure and      engineering contractor achieved recognizable and documented cost reduction
Workshop       6A. Instrumentation Flow   6A-2020      Temperature Transmitters                                             in excess of US$500,000.                                                           Adrian Lee               Fluor Inc.                        Raj Adani                   Emerson Process Management
                                                                                                                            Micro Motion Coriolis Flowmeters was implemented successfully in F&B
                                                                                                                            Machinery, offering: best performance in flowmetering, advanced diagnostics,
                                                                                                                            easy installation and fast commissioning with different digital
                                                                                                                            protocols.Tetrapak developed and optimized with Micro Motion's Technical
                                                       Micro Motion Coriolis Flowmeters Reduce Cost of Installation and     Support and Flow Specialists, the measurement of the different components
Workshop       6A. Instrumentation Flow   6A-2264      Commissioning at Tetra Pak from Argentina                            in Continuous Blending Units.                                                      Ricardo Pesce            Tetra Pak                         Fabian Robin                Emerson Process Management

                                                                                                                            Hunt Refining Company is a major producer of industrial grade asphalt. A
                                                                                                                            number of asphalt shingle plants are located in close proximity to the
                                                                                                                            Tuscaloosa refinery. Several of these customers receive asphalt via pipeline.
                                                       Improving Asphalt Flow Measurement in Custody Transfer               Hunt Refining wanted to improve the accuracy and reliability of the existing
Workshop       6A. Instrumentation Flow   6A-2361      Applications                                                         asphalt flow measurement and automate the custody transfer process.                Alan Weldon              Hunt Refining Company             Donna McClung               Emerson Process Managment
                                                                                                                            Breweries and distillers are regulated industries and are required to pay taxes
                                                                                                                            on the amount of alcohol produced. Other industries have similar regulatory
                                                                                                                            requirements and measure production or environmental flows. In these
                                                                                                                            regulatory compliance applications, the accuracy of the meters must be
                                                                                                                            verified on a regular basis. This workshop addresses how Smart Meter
                                                       Smart Meter Verification Simplifies Regulatory Compliance in         verification can be used to simplify verification of meter performance in
Workshop       6A. Instrumentation Flow   6A-2382      Alcohol Tax Metering                                                 regulatory applications, reducing costs and process disruptions.                   Ron Pozarski             Emerson Process Management        Darren Goodlin              Anheuser-Busch/InBev

                                                                                                                        The physical requirements for a flow meter for straight run and flow
                                                                                                                        disturbances cannot be met, but a flow meter can still yield meaningful results.
                                                                                                                        Elbows, dampers, odd shaped ducts, all can effect the accuracy of most flow
                                                                                                                        meters. A pitot traverse based on actual flows measurements can be taken to
Short Course   6A. Instrumentation Flow   6A-2421      Traversing Truth in Flow                                         get accurate and repeatable readings from a flow meter.                             Dave Winters                Rosemount DP Flow                 Paul Deegan                 Emerson Process Management
                                                                                                                        Totalized flow measurements are often required for environmental compliance
                                                                                                                        in water and wastewater treatment. Remote installations are common,
                                                                                                                        especially effluent discharge flows. It is challenging to obtain, record and verify
                                                                                                                        flow totals for compliance with local regulations. To reduce cost of monitoring
                                                                                                                        and reporting, intelligent magnetic flowmeters combined with local data
                                                                                                                        loggers provide an economical, reliable and comprehensive solution.
                                                       Stay Confident and in Compliance with Magnetic Flowmeter and     Additional diagnostic capabilities allow for continuous verification of the
Workshop       6A. Instrumentation Flow   6A-2525      Data Logger in Water Applications                                flowmeters health and accuracy.                                                     Lori Egbers                                                  -
                                                                                                                                                                                                                                        Emerson Process Management - Rosemount Flow                   -
                                                                                                                        Do you ever have applications where the process conditions exceed the
                                                                                                                        structural limits of your flow measurement installation? Applications with
                                                                                                                        extreme pressures and temperature as well as highly corrosive process fluids
                                                                                                                        are difficult to measure with traditional DP technology. This paper will address
                                                       Hot Technologies, Cool Applications - DP Flow Meters for Extreme these conditions and how the new Rosemount Annubar can solve your severe
Workshop       6A. Instrumentation Flow   6A-2596      Appplications                                                    application problems.                                                               Julie Osborne               Emerson Process Management        Don Verhaagen               Emerson RDPF

                                                                                                                            This abstract will look at how Emerson, with FMC Technologies and Statoil,
                                                                                                                            has developed the Roxar Wellhead Insert Multiphase Meter (MPFM) - a
                                                                                                                            solution to the challenge of limited deck space on platforms and rigs and yet,
                                                                                                                            where the need to accurately measure complex flow regimes remains
                                                                                                                            important. The paper will look at how the meter and its innovative new
                                                                                                                            measurement principle will be installed on Statoil's North Sea Oseberg
                                                       Maximizing Platform Space Utilisation Through the Latest in          platform. It will chart the results and conclude on the benefits of the new
Workshop       6A. Instrumentation Flow   6A-2607      Multiphase Metering - A North Sea Pilot                              solution in flow assurance and offshore production operations.                     Erlend Fremstad          Roxar, Emerson Process Management -                           -
                                                                                                                            DP Flow is the most frequently applied measurement technology. Uncover the
                                                                                                                            value of re-engineering DP Flow measurement points to enable better
                                                                                                                            measurement. Learn how best practices and innovative designs deliver
                                                                                                                            improved accuracy, reduced maintenance, reduced installed costs, lowered
                                                                                                                            permanent pressure loss, increased reliability, and increased turn down to
Workshop       6A. Instrumentation Flow   6A-2610      Walking the Best Practices Line                                      improve your flow measurement.                                                     Mike Montgomery          Emerson Process Management        David Hannah                Emerson Process Management
                                                                                                                            Real-world application cases will be presented demonstrating how new flow
                                                                                                                            metering installations enabled users to reduce their overall cost of steam,
                                                                                                                            compressed air and other utilities. In order to quantify benefits and prioritize
                                                                                                                            improvement projects, measurement points must be properly in place. A
                                                       You Can't Manage What You Don't Measure: Getting a Better            metering system should be easy to install and inexpensive to operate, ensuring
Workshop       6A. Instrumentation Flow   6A-2628      View into Energy Usage                                               net benefits are achieved.                                                         Joel Lemke               Emerson Process Management        Brian Fretschel             Emerson Process Management
                                                                                                                            Oil and gas producers are seeing production and operating expenses
                                                                                                                            skyrocket the past 10 years, increasing almost 700%. This is not only due to
                                                                                                                            the increased activity in the upstream segment and rising inflation costs within
                                                                                                                            the industry, but the utilization of older technology such as mechanical meters.
                                                                                                                            This session will explain how using modern vortex technology on production
                                                                                                                            and test separators water measurement can decrease maintenenace costs,
                                                       Improve Reliability of Well Test and Production Data While           improve saftey, and ensure production engineers have the data needed to
Workshop       6A. Instrumentation Flow   6A-2638      Reducing Operating Expenses with Vortex Technology                   maximize well performance.                                                         Michael Machuca          Rosemount, Inc                    -                           -




                                                                                                                                                                13
                                                                                                                                      2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                 Session ID   Title                                                             Abstract                                                                        Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                     This presentation will explain how Rosemount 8732 Mag Flowmeters have
                                                                                                                     been successfully tested to significantly reduce the requirement and costs of
                                                   Optmization of Power Distribution System for Mag Flow             the power distribution infrastructure for mags flowmeters planned to be part of
Workshop   6A. Instrumentation Flow   6A-2744      Flowmeters on a Greenfield BCTMP Mill                             greenfield BCTMP plant in South Africa.                                         Frank Thomasso           KSH Engineering                 Guy Trudel                  Laurentide Controls
                                                                                                                     Achieving accurate flow measurement in open channel flow structures has
                                                                                                                     always been a demanding challenge. Environmental regulations through
                                                                                                                     legislation are forcing industrial and municipal dischargers to improve the
                                                                                                                     quality of measurement and record flow data. To improve measurement
                                                                                                                     quality, sophisticated instruments can now compute flow using conventional
                                                                                                                     weirs and flumes, and with integral data logging provide an economical and
                                                   Meeting Environmental Guidelines for Open Channel Flow            reliable solution. A simple means of verifying the flow reading accuracy
Workshop   6A. Instrumentation Flow   6A-2745      Measurement in Effluent Treatment                                 ensures compliance with regulations.                                            Peter Ward               Mobrey Measurement              -                           -

                                                                                                                     Severn Trent had issues with bacterial growth on their 7 propeller meters used
                                                                                                                     to measure water withdrawal for annual reporting to the local water
                                                                                                                     management district. Bacterial growth led to meter inaccuracy and high
                                                                                                                     maintenance costs. To address these issues, they replaced all critical reporting
                                                                                                                     meters with Emerson Magmeters with meter verification. Careful selection of
                                                                                                                     the magmeter materials addressed the bacterial growth scaling issue. By                                                                                              Emerson Process Management -
                                                   Severn Trent Reduces Downtime and Operations Costs with           eliminating these issues and utilizing meter verification, the plant reduced                                                             Lori Egbers                 Rosemount Flow
Workshop   6A. Instrumentation Flow   6A-2789      Smart Magnetic Flowmeters                                         downtime, decreased operations costs, and increased overall throughput.          Liesel Oliveira         Emerson Process Management      Tom Johnson                 Emerson Process Management
                                                                                                                     This session will cover the integration of the Micro Motion Coriolis meter into
                                                                                                                     the FloBoss 107 via the Application Use Module to measure and track
                                                                                                                     separator dump cycles. We will discuss the current challenges associated
                                                                                                                     with traditional volumetric measurements and the end solution associated with
                                                                                                                     installing Coriolis meters on natural gas production separators to measure
                                                                                                                     liquid production where solar powered Floboss 107s are being utilized for gas
Workshop   6A. Instrumentation Flow   6A-2793      Floboss 107 and Micro Motion Coriolis Meter - A Flowmance         production.                                                                      Mike Gabel              Applied Control Equipment       Brent Pankonian             Micro Motion

                                                                                                                     End users and engineering contractors are constantly challenged with project
                                                                                                                     execution to meet or exceed budget and timelines. But does instrumentation
                                                                                                                     have an impact on project success? This workshop will show you how to
                                                                                                                     specify and quote optimal solutions for your measurement applications,
                                                                                                                     leverage a common platform across multiple applications, and engineer,
                                                                                                                     procure and commission instruments effectively to improve project execution,
Workshop   6A. Instrumentation Flow   6A-2800      Speed Project Execution with Better Instrumentation Practices     resulting in faster start-up and reduced costs.                               Natalie Strehlke           Emerson Process Management      -                           -
                                                                                                                     The LNG market has increased dramatically over the past several years, and
                                                                                                                     developing systems to handle custody transfer transactions in remote areas is
                                                                                                                     a key to the market's success. Cryogenic Vessel Alternatives has developed
                                                                                                                     an LNG dispensing trailer which allows for the transport and eventual sale of
                                                                                                                     LNG to remote areas.

                                                                                                                     Accurate metering of the LNG is facilitated through the use of a Micro Motion
                                                                                                                     CMF100 which has been designed specifically for cryogenic applications.
                                                                                                                     Using the sensor's diagnostics, customers are ensured of being billed for LNG
Workshop   6A. Instrumentation Flow   6A-2818      LNG Dispensing Made Simple Using Micro Motion                     in an all liquid state.                                                       Keith Hall                 Cryogenic Vessel Alternatives   Nicole Rundlett             Micro Motion
                                                                                                                     With concerns over the possibility of climate change, all greenhouse gas
                                                                                                                     emissions are receiving greater attention from governments and regulatory
                                                                                                                     agencies. Flares convert methane and other gases to CO2 through
                                                                                                                     combustion and represent about 0.6% of all anthropogenic carbon emissions.
                                                                                                                     As a greenhouse gas, CO2 emissions must be monitored to comply with
                                                                                                                     regulations such as the EPA's new Greenhouse Gas Mandatory Reporting
                                                                                                                     Requirements for the Oil & Gas industry. This paper will review the most
                                                                                                                     common techniques for flare measurement and discuss the advantages &
Workshop   6A. Instrumentation Flow   6A-2821      Annubar Primary Elements Have Flare                               limitations of each.                                                          Greg Strom                 Emerson Process Management      -                           -

                                                                                                                   Traditionally DP Flowmeters have been installed below the pipe in steam to
                                                                                                                   shield the transmitter from the high temperature steam. However, these
                                                                                                                   installations have required heat tracing and other costly additions to keep them
                                                                                                                   operational in the cold winter months. Also, additional uncertainty is created by
                                                                                                                   wet legs. By top mounting a Flowmeter in steam, these additional sources of
                                                                                                                   inaccuracy and cost can be eliminated and steam metering applications can
                                                   Bottoms up! Keep Your DP Flowmeters in Steam Mounted Above be simplified. This paper will discuss the top mounting installation practices for
Workshop   6A. Instrumentation Flow   6A-2829      the Pipe                                                        steam in cold climates and review some proven field installations.                Emily Vinella            Emerson Process Management      Don Verhaagen               Emerson RDPF
                                                                                                                   Multivariable advancements can be used to better optimize installed
                                                                                                                   performance, select the right combination of compensation for a specific
                                                                                                                   application, utilize diagnostics to enable predictive maintenance, and expand
Workshop   6A. Instrumentation Flow   6A-2835      New Multivariable DP Flow Solutions Improve Flow Best Practices flow insight with wireless technology.                                            Nathan Stokes            Emerson Process Management      -                           -
                                                                                                                   Engineering an accurate DP Flow measurement is a detailed and specific
                                                                                                                   process. Measuring components must align with the nature and design of the
                                                                                                                   process to ensure accuracy while minimizing measurement errors leading to
                                                                                                                   process breakdowns. Mistakes can and will occur when standards are not
                                                                                                                   clear. Fortunately, new technologies and best practices, as a result of previous
                                                                                                                   mistakes and new innovations, have helped unveil much of the DP Flow
                                                                                                                   mystery. This guide is for those who have had their share of cryptic flow
                                                                                                                   measurements and are ready to go beyond the mystery to a more enlightened
Workshop   6A. Instrumentation Flow   6A-2848      DP Flow for Dummies - Common Mistakes to Avoid                  place.                                                                            Karim Abdulkhalik        Emerson Process Management      Amy Johnson                 Emerson Process Management

                                                                                                                     Cairn Energy India Ltd (CEIL) developed a Crude Oil License Block RJ-ON-
                                                                                                                     90/1 in the state of Rajasthan, India. The crude oil sales were successfully
                                                                                                                     implemented using Liquid Ultrasonic flow meter on a large commercial scale.
                                                                                                                     The use of Liquid Ultrasonic Meters for Crude Oil custody transfer is gaining
                                                                                                                     world wide acceptance. Ultrasonic technology is an established technology
                                                                                                                     but the use of this technology for custody transfer is relatively new. Often users
                                                   US$7 Billion/Year of Custody Transfer For the World's Longest     try to employ the same measurement practices that apply to turbine
Workshop   6A. Instrumentation Flow   6A-2865      Heated and Insulated Pipeline - A Case Study                      technology to the Liquid Ultrasonic Meter.                                         Neelesh Purohit       Cairn Energy India Limited      Trilochan Gupta             Emerson Process Management




                                                                                                                                                        14
                                                                                                                                           2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                 Session ID   Title                                                              Abstract                                                                               Presenter(s) Full Name   Presenter(s) Company                Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                          Selecting the right DP flow measurement technology and installing it properly
                                                                                                                          are important to achieving accurate and repeatable measurements. Compact
                                                                                                                          DP Flowmeter designs make it possible to reduce equipment and installation
                                                                                                                          costs, eliminate potential leak points, reduce piping requirements and improve
                                                                                                                          flowmeter performance. This course will demonstrate how to take advantage
                                                                                                                          of the latest innovations in Compact DP Flowmeter technology and show real
Workshop       6A. Instrumentation Flow   6A-2866      Big Savings from Small Packages                                    world examples of the successes this technology has enabled.                   Kenneth Cooper                   Emerson Process Management          Russ Evans                  Emerson Process Management
                                                                                                                          TGP is a local company that transport gas and LNG from the basins to the
                                                                                                                          shore. Emerson provided two skids. One is a 2 RUNS of 8" in ANSI NINE
                                                                                                                          HUNDRED LUSM metering station. The other skid is the Compact Prover
                                                       LAC Unit for LNG Custody Transfer at TGP (Transportadora de        equipped with master meter.
Workshop       6A. Instrumentation Flow   6A-2909      Gas del Peru)                                                      This is the first LACT Unit in the southern cone with all new technology.      Jesus Santeliz                   TGP (Transportadora de Gas del Peru).Osvaldo Ortega             Emerson Process Management

                                                                                                                          The ongoing demand for added pipeline capacity, legacy assets approaching
                                                                                                                          the end of their design life and escalating regulatory compliance is placing
                                                                                                                          more emphasis on improving the reliability and detection threshold for new
                                                                                                                          and existing leak detection systems. Computational Pipeline Monitoring (CPM)
                                                                                                                          leak detection systems rely on accurate pipeline inventory and pressure-flow
                                                                                                                          profile data to aid in the early detection of small leaks, reduction of false alarms
                                                                                                                          and more accurate leak location. This presentation profiles the improvements           Stacey Daniels
Workshop       6A. Instrumentation Flow   6A-3081      Mastering Your Leak Detection Systems                              made in both a natural gas and a hydrocarbon liquid pipe.                              Denver Smart             Micro Motion Inc.                   -                           -
                                                                                                                          Red Arrow installed a contacting guided wave radar in a tar reclaim tank. The
                                                                                                                          use of radar has enabled the process level to be continuously controlled. This
                                                                                                                          technology and the use of its "Signal Quality" Diagnostic function has
                                                       Utilizing Advanced Guided Wave Radar Diagnostics to Increase       improved the reliability of the measurement and allowed Red Arrow to
                                                       Throughput, Allow Continuous Automated Control, and Reduce         increase automation of the process, reduce unnecessary maintenance, and                                                                             James Hansen                Rosemount Inc
Workshop       6B. Instrumentation        6B-2121      Maintenance in a Tar Tank                                          increase process throughput.                                                           Barry Schardt            Red Arrow                           Pete Ronhovde               Emerson Process Management
                                                                                                                          Rapid level changes, changing liquid densities, boiling liquids, and turbulent
                                                                                                                          surfaces can combine to make it difficult to get an accurate hydrocarbon level
                                                                                                                          measurement. This workshop will discuss several difficult applications and the
                                                       Rapidly Changing Hydrocarbon Processing Demands Dynamic            solutions found using the abilities of the 5300 radar combined with installation
Workshop       6B. Instrumentation        6B-2202      Level Measurements                                                 best practices.                                                                        John Yerkovich           Questar                             Wayne Buhler                Emerson Process Management
                                                                                                                          A challenge in the power and steam generation is to be able to measure level
                                                                                                                          accurately and reliably in high pressure saturated steam applications such as
                                                                                                                          boiler drums and high pressure feed water heaters. With the innovative
                                                                                                                          technique Dynamic Vapor Compensation (DVC) in Guided Wave Radar
                                                                                                                          (GWR) this is overcome. The workshop will provide "best practice" guidelines
Workshop       6B. Instrumentation        6B-2402      Saturated Steam Messing up Your Level?                             and show real life examples.                                                           Anna Olander             Emerson Process Management          Lu LIster                   Emerson Process Management

                                                                                                                          A challenge for the Power Industry is the handling and storage of dry flyash. It
                                                                                                                          is important to maintain accurate and reliable measurements throughout the
                                                                                                                          conveying and filtering process in order to avoid flyash spill. Because of
                                                                                                                          Rosemounts innovative Guided Wave Radar (GWR) Technology featuring
                                                                                                                          high microwave output power and Probe end projection, it is able to overcome
                                                                                                                          low product dielectric associated with flyash, and provide accurate and reliable
                                                                                                                          measurements . The workshop will illustrate how Rosemount GWR can
Workshop       6B. Instrumentation        6B-2428      Dry Flyash Handling and Storage                                    overcome the obstacles of measuring dry flyash using real process examples. Daniel Noles                        TVA                                 John Hillencamp             Emerson Process Management

                                                                                                                          Many traditional level measurement techniques in the field are being replaced
                                                                                                                          by radar level instruments. In existing installations it's often difficult to follow the
                                                                                                                          traditional rules for selecting and installation of radar due to the fact that there
                                                                                                                          are no free nozzles available for an optimal radar installation. Local vessel rules
                                                                                                                          could make mechanical changes to the vessel extremely costly. We will
                                                                                                                          discuss how you can select and install radar instruments using creative
Workshop       6B. Instrumentation        6B-2461      Creative Level Solutions in Existing Installations                 solutions with state-of-the art level instrumentation.                                   Arthur Hoogerbrugge    Emerson Process Management          Christoffer Widahl          Emerson Process Management
                                                                                                                          Valero experienced frequent activation of a fired heater's shutdown system
                                                                                                                          during rainstorms which was caused by high pressure measurement.
                                                                                                                          Implementing new installation practices ensured stable measurement for draft
                                                       Valero Improves Heater Safety and Reliability with Precision       readings in the -0.1 inches of water column range, which improved safety and
Workshop       6B. Instrumentation        6B-2484      Pressure Measurement and Advanced Diagnostics                      reliability in a fired heater's radiant section.                                         Randy Stier            Valero Energy Corporation           Matt Behrns                 Emerson Process Management

                                                                                                                       A chemical terminal in Texas is look at increasing safety and efficiency. The
                                                                                                                       existing tank gauging system on some of the tanks is outdated and needs to
                                                                                                                       be replaced. New Hi-alarm measurement is also required. It is essential that
                                                                                                                       the new system fits existing tanks, both mechanically and electrically. With no
                                                                                                                       moving parts, radar technology is fundamentally reliable. The all-new Raptor
                                                                                                                       tank gauging system takes safety further than ever before. The 5900S high
                                                       Terminal Increases Safety With Unique 2-in-1 Raptor Radar Level accuracy radar gauge with a 2-in-1 feature can, for example, be delivered to
Workshop       6B. Instrumentation        6B-2521      Gauge                                                           meet SIL 3 requirements for overfill prevention.                                          Ulf Johannesson          Rosemount Tank Gauging              -                           -

                                                                                                                          There are many sources of transient electrical energy, both natural and man-
                                                                                                                          made. While these can be breathtaking and exciting from afar, they can also
                                                                                                                          cause a lot of damage to field electronics. This can in turn lead to costly down
                                                                                                                          time and increased maintenance. Rosemount transmitters are equipped with
                                                                                                                          built in protection against these kinds of signals but they must be utilized
                                                       How Properly Grounding Radar Level Transmitters Can Save           properly. Creating a low resistance path from a transmitter to the ground is
Short Course   6B. Instrumentation        6B-2526      Time and Money                                                     essential in protecting a device and the process it monitors.                    Josh Morrow                    Emerson Process Management          Christoffer Widahl          Emerson Process Management
                                                                                                                          Distillation is a common unit operation, which is used to separate or purify
                                                                                                                          components in a feed stream. Flooding is a common abnormal process
                                                                                                                          condition wherein the distillation column stops generating a separation. This
                                                                                                                          presentation will document experiments with the advanced diagnostics option
                                                                                                                          in the Rosemount 3051Stm DP transmitter to detect incipient flooding on-line
Workshop       6B. Instrumentation        6B-2530      Detecting Incipient Flooding In a Distillation Column              in real time.                                                                    Roger Pihlaja                  Emerson Process Management          -                           -




                                                                                                                                                               15
                                                                                                                                        2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name            Session ID   Title                                                                Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                       Electronic Remote Sensors are a new technology that work on many of the
                                                                                                                       same premises as traditional DP Level instrumentation with one exception: the
                                                                                                                       mechanical capillary and impulse piping that can be problematic in tall vessels
                                                                                                                       and distillation columns are completely replaced with a digital architecture.
                                                                                                                       This paper will provide a brief overview of ERS technology and then go into
                                                  ERS: Solving Reoccurring Maintenance and Performance Issues          detail on the top applications where engineers have already deployed
Workshop       6B. Instrumentation   6B-2543      One Vessel at a Time                                                 Electronic Remote Sensors and achieved tangible results.                        Michael Olivier            Emerson Process Management   Michael Bechthold           Emerson Process Management
                                                                                                                       Bypass chambers enable level measurements in some vessels with restricted
                                                                                                                       access or where isolation capabilty is required. Guided Wave Radar works
                                                                                                                       well for both level or interface measurments in chambers. Yet if done
                                                                                                                       incorrectly, measurement errors can occur. Optimal results can be obtained
                                                  How Do I Know the Level in My Chamber Matches What's in My           by following a few basic guidelines. Chamber integrity, choices of radar and
                                                  Tank? Practical Solutions for Optimizing Radar Level                 probe, and special considerations for interface and steam applications will be                                                          Sarah Parker                Emerson Process Management
Workshop       6B. Instrumentation   6B-2545      Measurements in Chambers                                             covered.                                                                        Mary Grassley              -                            Tom Wienke                  Emerson Process Management
                                                                                                                       Furnaces are used throughout the refining, chemical, petrochemical, and
                                                                                                                       power industries. Varying BTU content or plugged tips can cause burner
                                                                                                                       flames to become unstable resulting in loss of efficiency and dangerous
                                                                                                                       conditions. Pressure transmitters with Advanced Diagnostics can monitor the
                                                  Furnace Flame Instability Detection with Advanced Pressure           furnace draft pressure to proactively detect flame instability and prevent a
Workshop       6B. Instrumentation   6B-2550      Diagnostics                                                          flame-out.                                                                      John Miller                Emerson Process Management   Roger Pihlaja               Emerson Process Management

                                                                                                                    Why is radar unaffected by most application conditions, and affected by
                                                                                                                    some? In simple wording, we will explain this by looking at the microwaves
                                                                                                                    behind GWR and non-contacting radars. Radar is the fastest growing level
                                                                                                                    measurement technology for a reason and you will see when and how a radar Andreas Hessel                      Emerson Process Management
Workshop       6B. Instrumentation   6B-2568      Microwave Theory - Simple Explanations and Practical Implications increases plant efficiency and improves your safety on common applications. Ingemar Serneby                   Emerson Process Management   -                           -
                                                                                                                    Best practices for Guided Wave Radar service, presented in a practical and
                                                                                                                    technical manner. We'll go straight to the point and focus on how to succeed
                                                                                                                    in Guided Wave Radar commissioning and common troubleshooting without
                                                                                                                    any marketing "fluff". At the end, we'll discuss a couple of common
                                                  Service Your Guided Wave Radar - Technical and Practical          troubleshooting scenarios and see how to best approach the Guided Wave
Short Course   6B. Instrumentation   6B-2576      Training                                                          Radar in each case.                                                          Andreas Hessel                   Emerson Process Management   -                           -

                                                                                                                       Desulphurization units have unique challenges for an accurate and reliable
                                                                                                                       intrusive temperature measurement at high temperatures. Rapid temperature
                                                                                                                       changes and acid gases are damaging the protection tubes, cause
                                                                                                                       thermocouple (TC) wire contamination and sensor failure after a few weeks.
                                                                                                                       Nitrogen purged TC been used to prevent this, however this effects the
                                                                                                                       measurement accuracy and increase costs. Improper temperature readings
                                                  Desulphurization - Challenges and Solutions for Accurate             causes reduced efficiency process and higher energy cost. This session will
Workshop       6B. Instrumentation   6B-2578      Temperature Measurement                                              talk about the RMT solution for this challenge.                                   Andreas Russek           Emerson Process Management   Thomas Wolf                 Emerson Process Management
                                                                                                                       Appleton Coated utilized non-contacting radar to measure and control the
                                                                                                                       north and south outflow from their paper machine process area. The use of an
                                                                                                                       existing weir and the new radar to determine the level in the concrete floor
                                                                                                                       drains has enabled the process outflows to be monitored continuously. This
                                                  Utilizing Non-Contacting Radar to Measure Open Channel Flow,         technology has improved the reliability of the measurement, reduced                                                                     James Hansen                Rosemount Inc
Workshop       6B. Instrumentation   6B-2613      for Water Balancing Cost Initiative                                  operations costs, and increased safety,                                           Pete Ronhovde            Emerson Process Management   Darrel Wittmann
                                                                                                                       Cooling water from a river or lake is used to reduce air temperature from a
                                                                                                                       compressor discharge. Raw water has debris, silt, leaves that have transmitter
                                                                                                                       plugged impulse lines in the past, causing loss of measurement or worse, a
                                                                                                                       false reading. A screen is used to remove bulk water from the air/water mix
                                                                                                                       flowing at high velocity. A small differential pressure increase here can cause a
                                                  Small Differential Pressure Measurements are Possible, Accurate      major plant upset, shut the plant down for hours impacting operation cost and
Workshop       6B. Instrumentation   6B-2622      and Reliable with Remote Seal Systems                                productivity.                                                                     Randy Debrine            Rosemount Measurement        Ernest Presto               PRAXAIR, INC.

                                                                                                                       This paper will concentrate on the hydrodesulpurization unit at the Sunoco
                                                                                                                       Philadelphia Refinery. 3051S Electronic Remote Sensors (ERS) were used to
                                                  Reliability is Key to Profitability, ERS Solves Problems and Soars   significantly improve the reliability of a difficult DP Level Measurement on a tall                                                     Arlo Greiss                 Emerson Process Management
Workshop       6B. Instrumentation   6B-2639      Profits                                                              unit. In the Oil Refining Industry reliability is key to profitability.             Matthew Brummer        Emerson Process Managment    Dennis Royal                Sunoco

                                                                                                                       Vopak Deer Park is the largest bulk liquid terminal on the Houston ship
                                                                                                                       channel. While some areas of the site are automated with tank gauges, a
                                                                                                                       large portion is still operated manually with very little instrumentation
                                                                                                                       infrastructure. New demands for more accurate and timely product inventory
                                                                                                                       assessments require modern equipment.
                                                                                                                       This presentation describes a typical tank gauging system upgrade, the steps
Workshop       6B. Instrumentation   6B-2718      Best Practices for Modernization of Tank Gauging Systems             needed to make it work properly, and the benefits from the upgrade.          Pam Smolen                    Vopak                        -                           -
                                                                                                                       Traditional GWR, unable to measure level reliably under challenging and
                                                                                                                       changing process conditions, can cause major problems. These problems
                                                                                                                       can lead to unplanned shut-downs, increased maintenance, lower safety and
                                                                                                                       result in loss of production and higher cost.

                                                  bp's Implemantation of Guided Wave Radar(GWR) on Offshore-           In this session, bp will show what problems they experienced and how they
Workshop       6B. Instrumentation   6B-2742      Vessel in Angola, Maximizes Efficiency and Reliability               found a new and reliable solution with the help of Emerson.                       Kafeel Khawaja           British Petroleum            William Fernandes           Emerson Process Management
                                                                                                                       This session will present new user-friendly EDDs and DTMs making radar
                                                                                                                       level configuration and troubleshooting from the control room simple, yet
                                                                                                                       powerful. We will show the benefits of the Device Dashboard, wizards and
                                                  Using New EDDs and DTMs to Manage Your Radar Level                   diagnostics that are available for a wide range of control hosts and for both
Workshop       6B. Instrumentation   6B-2746      Transmitters in the Comfort of Your Control Room                     HART and FF communication.                                                        Tomas Wennerberg         Emerson Process Management   Andreas Hessel              Emerson Process Management
                                                                                                                       Thermowells typically aren't considered until one fails. They are generally one
                                                                                                                       of the last items specified in a project. However, if thermowells are not
                                                                                                                       selected correctly for the process they are entering, they can fail at a higher
                                                                                                                       rate. Emerson provides calculation services per ASME 19.3TW-2010,
                                                                                                                       covering the major modes of failure in thermowells including bending stress,
                                                                                                                       pressure, transverse vibration and in-line vibration. Using thermowell failure
                                                  The Force is Strong With This One: How to Avoid Thermowell           theory, many of these failures can be mitigated and avoided using best
Short Course   6B. Instrumentation   6B-2764      Failures Due to Various Forces                                       practices in selection.                                                           Todd Larson              -                            Mike Pearson                Emerson Process Management




                                                                                                                                                           16
                                                                                                                                        2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name            Session ID   Title                                                                Abstract                                                                            Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                       With the last ASME standard on temperature measurement created in 1974,
                                                                                                                       Thermowell calculations had outdated methodology and provided incomplete
                                                                                                                       and inconsistent results. ASME released a new standard in 2010, ASME PTC
                                                                                                                       19.3TW-2010, which covers only thermowell calculations. This new standard
                                                                                                                       covers many aspects of thermowell calculations that the old standard didn't
                                                  Is it Getting Hot in Here or Did ASME Just Release a New             such as in-line vibration, variable Strouhal number and varied geometries. The
Short Course   6B. Instrumentation   6B-2770      Thermowell Standard?                                                 many improvements in the calculations have led to more reliable thermowells. Dirk Bauschke                   -                            Danjin Zulic                Emerson Process Management
                                                                                                                       Many tank farms are equipped with old mechanical tank gauging equipment.
                                                                                                                       New demands and requirements for more accurate and reliable product
                                                                                                                       inventory assessments and better overfill safety measures require modern
                                                                                                                       equipment.
                                                                                                                       To accommodate an easy migration to new tank gauging systems certain best
                                                                                                                       practices should be followed to save cost and to make the new system
                                                                                                                       conform to established engineering and safety standards.
                                                  Protecting Your Assests Through a Modernization of Tank              This presentation describes a typical tank gauging system upgrade, what a
Workshop       6B. Instrumentation   6B-2783      Gauging System                                                       modern system provides and the benefits that it brings with it.                Mikael Helmer                 Rosemount Tank Radar AB      -                           -

                                                                                                                       In the mid sixties, the first semiconductors usable for radars occurred on the
                                                                                                                       market. A few years later Rosemount Tank Radar (formerly part of SAAB)
                                                                                                                       used that possibility to invent a system for radar level gauging in tanks, as an
                                                                                                                       off-spring from military radar development. Tanker ships were the first
                                                                                                                       application, but gradually radar became the standard method for all level
                                                                                                                       applications.

                                                  The Evolution of Radar Based Level Technology - Where We             Olle Edvardsson, the inventor of radar based level measurements, will talk
Workshop       6B. Instrumentation   6B-2784      Were, and Where We are Going                                         about how the technology has evolved and what the future has to promise.            Olle Edvardsson          -                            Catrine Bengtsson           Emerson Process Management

                                                                                                                       In steam generation facilities, there are applications where having a reliable,
                                                                                                                       accurate and safe level measurement is key to improving efficiency.

                                                                                                                       This short course will review key level applications with special considerations
                                                                                                                       to upgrading and optimizing level control, as well as tactics for equipment
                                                  Level Solutions for Power Can Increase Plant Efficiency - If         protection. Best practices for installation of various level technologies will be   Catrine Bengtsson        Emerson Process Management
Short Course   6B. Instrumentation   6B-2802      Chosen and Installed Correctly                                       covered.                                                                            Milan Goldman                                         -                           -
                                                                                                                       Having difficulty accurately measuring level in small balance tanks? Small
                                                                                                                       tanks, measuring around 20-inches, are often the most difficult to get an
                                                                                                                       accurate level measurement with traditional technology. Learn how you can                                                                 Caitlin Breen               Emerson Process Management
Workshop       6B. Instrumentation   6B-2809      Hygienic Level Measurements - Don't Sweat the Small Stuff            save $513 per tank while improving your uptime.                                     Tom Duquaine             -                            James Hansen                Rosemount Inc

                                                                                                                       Hygienic facilities commonly employ open plant cleaning procedures to ensure
                                                                                                                       cleanliness compliance. These cleaning procedures create unique
                                                                                                                       environments and conditions for field devices. Often incorrect installation or
                                                                                                                       inappropriate device selection can result in measurement error, device failure
                                                                                                                       and unexpected downtime. This workshop will walk through common
                                                  Choosing the Right Instrumentation to Withstand Open Plant           cleaning applications and specific pressure, temperature and flow devices
Workshop       6B. Instrumentation   6B-2814      Cleaning                                                             designed to withstand these challenging applications.                          Caitlin Breen                 Emerson Process Management   -                           -

                                                                                                                    In refineries there are applications such as distillation towers, flare knockouts,
                                                                                                                    compressors, desalters, or accumulators where the process conditions are
                                                                                                                    difficult and traditional technologies changes have high maintenance costs
                                                                                                                    and may not be reliable or fast enough. During this short course we will review
                                                                                                                    how radar with high sensitivity can resolve very demanding process
                                                                                                                    conditions and thus optimize performance, increase safety, and reduce the
                                                  Level Solutions for Refineries Can Increase Safety and Efficiency maintenance costs. Other level technologies are also considered as both                Yoga Anand               BP
Short Course   6B. Instrumentation   6B-2827      While Reducing Maintenance                                        supplements or alternatives to complete the level solution picture.                    Sarah Parker             Emerson Process Management   -                           -
                                                                                                                    Keeping temperature measurements accurate is a tricky and lengthy process.
                                                                                                                    Out-of-box temperature equipment can be highly accurate, but how do you
                                                                                                                    keep it that way? We will discuss best practices related to instrumentation
                                                                                                                    verification, characterization and calibration that can be easily implemented
Workshop       6B. Instrumentation   6B-2868      Calibration Explanation - Accurate Temperature Measurement        with limited resources.                                                                Alex Cecchini            Emerson Process Management   -                           -
                                                                                                                    A major chemical company was faced with a level measurement problem.
                                                                                                                    Possible spills caused by over filling tanks left the company open to
                                                                                                                    environmental and operational problems. These include possible fines,
Workshop       6B. Instrumentation   6B-2887      Using Wireless Technology to Solve Level Measurement Problems cleanup costs, and lost time in production.                                                Bob Bishop               Eastman Chemical             Ron Harding                 Emerson Process Management
                                                                                                                    Accurate level indication in the oil and gas industry is critical for operations. A
                                                                                                                    wide array of challenging applications for radar are present due to the
                                                                                                                    dynamically changing measuring medium. Real work examples of
Workshop       6B. Instrumentation   6B-2892      Radar Level Transmitters in Hydrocarbon Service                   hydrocarbon and interface hydrocarbon applications.                                    Randall Firmin           Marathon Oil Company         -                           -
                                                                                                                    The purpose of this presentation is to show some best practices to measure
                                                                                                                    differential pressure across large absorbers in sulfur recovery plants, under
                                                                                                                    severe environments conditions (temperatures under - 40 degrees Celsius), a
                                                                                                                    group of 12 differential indications were evaluated in applications such as
                                                                                                                    amine absorbers with length between legs around 100 ft, the mean time
                                                                                                                    between failure was calculated and compare before and after
Workshop       6B. Instrumentation   6B-2897      Differential Pressure Measurement Best Practices                  recommendation were implemented.                                                       Carlos Reyes             Suncor Energy Inc            Jeremy Stecyk               Spartan Controls

                                                                                                                       Spent ash in a coal-fired plant is pulled off the bottom of the furnace and
                                                                                                                       mixed into a slurry to be taken back to an ash-dewatering bin for settling. The
                                                                                                                       settled ash interface is monitored so the plant knows when to pump it out. The
                                                                                                                       bin is located outdoors and the winters are harsh. The previous measurement
                                                                                                                       system would freeze up--a person had to climb to the top of the bin to fix it.
                                                                                                                       The system was replaced with an Ultrasonic Sludge Interface Detector that
                                                                                                                       has no moving parts and requires no routine maintenance. The measurement
Workshop       6B. Instrumentation   6B-2916      Ash Dewatering Bin--Ultrasonic Measurement of Sludge Interface       was returned to the control room using Wireless HART.                           Frank Paris                  WE Energies                  Tom Wienke                  Emerson Process Management




                                                                                                                                                           17
                                                                                                                                               2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                       Session ID   Title                                                                Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company          Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                              Displacement sensing elements have been used in liquid level or interface
                                                                                                                              applications for many years. However, deployment of fieldbus technology in
                                                                                                                              digital level controller/transmitters has opened the door for application and
                                                         Enhanced Displacement Liquid Level Applications Using Fieldbus       system problem solving not readily available with other field communication
Workshop   6B. Instrumentation              6B-2918      Technology                                                           technologies.                                                                     Carter Cartwright        Emerson Process Management    -                           -
                                                                                                                              Ineos, the second largest chemical company in the world, had performance
                                                                                                                              and stability issues with a dP level measurement that was causing sub optimal
                                                                                                                              performance on a reactor.
                                                                                                                              Fluctuating measurements with a DP transmitter with 20m of capillaries due to
                                                                                                                              day and night temperature difference, reactor warm-up and temperature
Workshop   6B. Instrumentation              6B-2923      Solving Customer Pains with Electronic Remote Sensors                peaks during the reaction phase.                                                  Bruno Richir             Emerson Process Management    -                           -
                                                                                                                              There are applications in various industries that require inside cleaning,
                                                                                                                              operate in harsh conditions or have restrictions that do not allow an intrusive
                                                                                                                              measurement of the process temperature. To ensure measurement accuracy,
                                                                                                                              reliability and availability the instrument selection is imperative for the
                                                         Surface Sensors - Solutions for Non-Intrusive Temperature            applications. We talk about the wide range of designs and applications for non
Workshop   6B. Instrumentation              6B-2934      Measurement                                                          intrusive sensors.                                                                Thomas Wolf              Emerson Process Management    -                           -

                                                                                                                              The Embalse Nuclear Power Station is one of the two operational nuclear
                                                                                                                              power plants in Argentina. The plant is a CANDU Pressurised Heavy Water
                                                                                                                              Reactor (PHWR). It employs natural uranium and uses heavy water for
                                                         Maintenance Optimization and Safety Risk Reductions in a             cooling and neutron moderation. With the implementation of Rosemount                                                                     Christian Cacciavillani     Emerson Process Management
Workshop   6B. Instrumentation              6B-2938      2,100MW Nuclear Plant with Rosemount Diagnostics                     intelligent devices they obtained operational and safety improvements.            Guillermo Cejas          Nucleoelectrica Argentina     Gustavo Cettolo             Emerson Process Management

                                                                                                                              Making accurate and reliable level measurements under extreme conditions
                                                                                                                              can seem an impossible task at times. What's more, these extreme conditions
                                                                                                                              have gotten even more challenging as processes are pushed to their limit.
                                                         Meet the Tough Tank Challenge, Achieve Success in Extreme            This session reviews tough tank challenges including high temperature, high
Workshop   6B. Instrumentation              6B-2963      Applications                                                         vacuum, and corrosive processes and the proven solutions that work.         Amy Johnson                    Emerson Process Management    Paul Fadell                 Emerson Process Management

                                                                                                                              A Middle Eastern company producing heavy crude oil in central Oman used
                                                                                                                              steam injection as their primary method of artificial lift. The original design for
                                                                                                                              steam injection wells consisted of a cone meter, steam pots, impulse tubing,
                                                                                                                              remote thermowell, and four transmitters for differential pressure, temperature
                                                                                                                              and pressure. A radio transmitter powered by a nearby solar panel was also
                                                                                                                              used to communicate the readings. A new design was implemented utilizing
                                                                                                                              conditioning orifice and wireless transmitter technology, which greatly reduced
Workshop   6B. Instrumentation              6B-2968      Improving Steam Injection Wells in the Middle East                   installation costs and minimized delays in construction.                            Paul Deegan            Emerson Process Management    Kyle Nelson                 Emerson Process Management
                                                                                                                              "Set and forget" reliability is the holy grail of process instrumentation. Learn
                                                                                                                              how to use various temperature measurement topologies to enhance
                                                         In Hot Pursuit of Reliability: How to Use Temperature Differentials, measurement reliability in a variety of currently used industry unit operations
Workshop   6B. Instrumentation              6B-2970      Averaging, Sensor Backup and Alerts                                  and applications.                                                                   Rebecca Gill           Rosemount Inc.                -                           -

                                                                                                                              A common mode of failure for thermocouples is an open circuit which can
                                                                                                                              usually be detected by the input circuitry. However, thermocouples may also
                                                                                                                              fail in such a way that that they provide randomly high temperature readings
                                                                                                                              that are not normally detected as a fault. On-line validation of the individual
                                                                                                                              readings can prevent unnecessary process shutdowns by distinguishing
                                                                                                                              between these "false" readings and an actual temperature excursion.
                                                                                                                              Validation also can provide higher confidence in the readings so that control
Workshop   6B. Instrumentation              6B-2993      Trusting Your Measurements with On-Line Validation                   and safety system are not bypassed when they are most needed.                     Jason Rud                Emerson Process Measurement   Jim Cobb                    Emerson Process Management
                                                                                                                              Testing safety alarm points in vessels can be a difficult and arduous task.
                                                                                                                              ExxonMobil has been researching ways to accomplish this without taking the
                                                                                                                              device and vessel out of service. Working with Rosemount, a method has
                                                                                                                              been developed to test the alarm set point with a guided wave radar while still
                                                                                                                              measuring the process level. This allows them to test the alarm set point on a
                                                                                                                              regular basis complying with safety standards and without removal of the radar                                                           Kaoru Kazama
Workshop   6B. Instrumentation              6B-3260      Online High Level Alarm Testing with Guided Wave Radar               gauge or raising process level in the vessel.                                     Jim Welch                -                             Steve Newton                Emerson Process Management
                                                         Determining the Linearity Range of Daniel 500 Chromatograph          Securing the appropriate reproducibility of the Daniel 500 Chromatograph
Workshop   6C. Instrumentation Analytical   6C-2488      Detectors                                                            detectors.                                                                        Luis Diaz                TGS                           Christian Cacciavillani     Emerson Process Management
                                                                                                                              Improper manufacturing facility grounding is a leading cause of instrument
                                                                                                                              troubleshooting manhours, inefficiencies and equipment stress. Accurate
                                                                                                                              readings from low power 24Vdc instruments rely on a stable, noise free, single
                                                                                                                              voltage reference point. This presentation will define the difference between
                                                                                                                              power/safety and instrument/controls grounding, consequences of a
                                                         Importance of Separate Instrumentation and Power/Safety              combined system, methods to verify separation of the two systems and
Workshop   6C. Instrumentation Analytical   6C-2618      Grounding Systems to Achieve Quantifiable Results                    document past examples of related cost impact.                                    Ernest Presto            PRAXAIR, INC.                 Randy Debrine               Rosemount Measurement

                                                         Emerson's Oxymitter Upgrade Saves Preem Refinery up to $100k This paper discusses how Sweden's refiner Preem saves up to $100k per
Workshop   6C. Instrumentation Analytical   6C-2646      per Year                                                     year with better maintenance practices on their oxygen combustion probes.                 Per Eriksson             Emerson Process Management    Alan Brackenbury            Emerson Process Management

                                                                                                                              This session looks at the design considerations and technical implementation
                                                                                                                              of the ROC827 & FloBoss107 in the Groundbirch Shale Gas field in NE BC.
                                                                                                                              Collaborative engineering and design was a key factor, when fully developed a
                                                                                                                              need to measure, control and optimize a large number of wells using a
                                                                                                                              standard hardware platform, configuration and control is a must. A need to
                                                                                                                              limit the amount of RTUs without compromising functionality and control was a
                                                         Shell Canada Shale Gas RTU Design and Implementation -               key consideration. The end result is a control system that is standardized, easy
Workshop   6C. Instrumentation Analytical   6C-2684      Groundbirch                                                          to support and offers Shell a reliable, robust and expandable system.               Rob Nielsen            Shell Canada                  Wayne Hendrickson           Spartan Controls Ltd.
                                                                                                                              HART, WirelessHART, Foundation fieldbus, Profibus. Digital automation and
                                                                                                                              instrumentation technologies are enabling higher availability and reliability while
                                                                                                                              driving down costs in both project execution and operations. This paper will
                                                                                                                              give an overview of each including some future developments. Emphasis will
                                                                                                                              be on application sweet-spots, selection crteria, and preparing your people to
Workshop   6C. Instrumentation Analytical   6C-2685      The Digital Plant of the Future - It's Closer Than You Think         work with them.                                                                     Russ Muller            Emerson Process Management    John Kuloszewski            Emerson Process Management




                                                                                                                                                                  18
                                                                                                                                              2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                       Session ID   Title                                                           Abstract                                                                          Presenter(s) Full Name    Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                         Does a superior local operator interface translate to efficiency and cost savings
                                                                                                                         for field technicians? Process analytical customers are positive testimony.
                                                                                                                         The Model 56 liquid process analyzer takes analytical instrumentation to the
                                                                                                                         apex of ease-of-use and functionality, leveraging its high-resolution full-color
                                                                                                                         display. This paper outlines the specific user benefits of a new class of
                                                                                                                         instrumentation and cites specific customer experiences with the Model 56
Workshop   6C. Instrumentation Analytical   6C-2690      Maximizing User Experience Using High Resolution Color Displays multi-parameter instrument.                                                       Pete Anson                Rosemount Analytical            -                           -
                                                                                                                         A company updated their standard temperature measurement procedures
                                                                                                                         which, due to certain requirements, left Rosemount temperature sensors and
                                                                                                                         transmitters off the approved vender list. Rosemount worked directly with the
                                                                                                                         company to create a new sensor and thermowell which met customer needs
                                                                                                                         and conformed to a global standard of temperature measurement. This new
                                                         What Customers Want - Working Directly With Companies to        product has created a more diverse temperature profile that meets the
Workshop   6C. Instrumentation Analytical   6C-2720      Create a New Product                                            measurement goals of a wider range of customers.                                  MIke Gregory              -                               -                           -

                                                                                                                             Iogen is a world leading biotechnology firm specializing in cellulosic ethanol
                                                                                                                             and enzyme production. pH is a critical measurement, and their probes were
                                                                                                                             failing after 2-3 days of run time. Laurentide Controls proposed the
                                                                                                                             Rosemount perpH-X sensor, designed for severe service applications. Their
                                                                                                                             first sensor lasted 12 weeks! Adopting perpH-X sensors plant wide has led to
                                                                                                                             improved reliability, less downtime, reduced maintenance and improved
                                                                                                                             product quality. Most importantly they have now achieved a much tighter
Workshop   6C. Instrumentation Analytical   6C-2798      Solving pH Challenges at Canadian Cellulosic Ethanol Plant          control on this critical process parameter for ethanol production.                   -                  -                               Ann Shea                    Laurentide Controls
                                                                                                                             Amine concentration and CO2 loading are two important parameters for
                                                                                                                             process control in CO2 capture systems. Offline wet-chemistry analytical
                                                                                                                             methods are typically used to measure these two parameters, which are
                                                                                                                             laborious, time-consuming and do not provide instantaneous feedback
                                                                                                                             needed for process control. In this workshop, we examine the use of the
                                                                                                                             MicroMotion 7829 Viscometer to measure online viscosity and density to infer
                                                         Inferred Amine Concentration and CO2 Loading Using                  amine solvent concentration and CO2 loading at the University of Texas at                                                               Matthew Hooks               MicroMotion
Workshop   6C. Instrumentation Analytical   6C-2816      MicroMotion 7829 Viscometers at a CO2 Capture Pilot Plant           Austin (UT Austin) CO2 capture pilot plant.                                          Eric Chen          University of Texas at Austin   Robert Montgomery           University of Texas at Austin
                                                                                                                             In 2010, the Fieldbus Foundation announced the completion of the
                                                                                                                             Interoperability Test Kit (ITK) 6 profile Specification, test tools and registration
                                                                                                                             process that improve the end user experience with an emphasis on making it
                                                                                                                             easier and more effective to manage automation assets. ITK 6 profile devices
                                                                                                                             implement several new enhancements in the areas of device configuration,
                                                                                                                             maintenance and replacement to reduce overall maintenance effort and
                                                                                                                             reduce instances of unplanned shutdowns. An updated host registration
                                                         Advances in FOUNDATION Fieldbus Provide Enhanced                    program matches host functionality to device features for system
Workshop   6C. Instrumentation Analytical   6C-2896      Interoperability With Improved Usability                            interoperability.                                                                    Stephen Mitschke   Fieldbus Foundation             -                           -
                                                                                                                             Performance of a refinery preheat train (PHT) is evaluated through plant
                                                                                                                             monitoring data taken from measurements; the availability and reliability of high-
                                                                                                                             quality instruments is very important. Equally important is the role of data
                                                                                                                             reconciliation. We introduce a systematic data reconciliation approach that
                                                                                                                             allows refinery operators to mine effectively the treasure that is their store of
                                                                                                                             measure data from their instrumentation. This is incorporated within IHS
                                                                                                                             smartPM, to allow dynamic fouling behaviors and mitigation strategies under
Workshop   6C. Instrumentation Analytical   6C-2908      Effective Use of Refinery Data for Fouling Reduction                different plant operating conditions.                                                Simon Pugh         IHS                             -                           -
                                                                                                                             Digital communications (HART, Fieldbus, Profibus, WirelessHART) can
                                                                                                                             increase plant productivity, but it can also become a source of frustration if the
                                                                                                                             installation is not planned and executed properly.
                                                                                                                             Widespread use of Variable Frequency Drivers and Wireless networks has
                                                                                                                             drastically changed the electromagnetic environment in a plant.
                                                                                                                             This paper addresses the key points to be observed during planning and
                                                         A Guide for Successful Digital Communications (Fieldbus,            installation of digital networks and addresses the most common
Workshop   6C. Instrumentation Analytical   6C-2927      Profibus, HART and Wireless) Installation and Deployment            communication issues found in underperforming installations.                         Marcos Peluso      Emerson Process Management      -                           -

                                                                                                                             Fieldbus ITK 6 has made it possible for process analyzers to better meet
                                                                                                                             maintenance and operations requirements by introducing the Manual Mode
                                                                                                                             for Transducer Blocks. Combining this with a large complement of function
                                                                                                                             blocks, including AO Blocks, analyzers can more easily implement control in
                                                                                                                             the field, and use other measurements on the bus to compensate the
Workshop   6C. Instrumentation Analytical   6C-2953      Taking Analytical Transmitters to a New Level with Fieldbus ITK 6   analytical measurement for temperature and pressure changes.                      Jim Gray              Rosemount Analytical            -                           -
                                                                                                                             HART, Wireless HART, Foundation Fieldbus, and Profibus are currently the
                                                                                                                             dominating protocols found in industry today. Each protocol has its own set of
                                                                                                                             advantages and disadvantages. Depending on the industry application, one
                                                                                                                             protocol may prove more useful than another. This workshop will be focused
                                                                                                                             on educating users choose the proper protocol to best fit their own
Workshop   6C. Instrumentation Analytical   6C-2985      The When and Where of Protocol Benifits                             application.                                                                      Alexander Miller      Emerson Process Management      Rick Lewis                  Emerson Process Management
                                                                                                                             Norit / Haffmans BV, a worldwide company in Clean Process Technologies, is
                                                                                                                             a leading global player in purification of processes like water and beverages.
                                                                                                                             Norit Haffmans offers a range of components, systems and solutions in
                                                                                                                             biogas. Carbon dioxide and oxygen managements as well as quality control
Workshop   6C. Instrumentation Analytical   6C-3200      X-STREAM XE in Biogas                                               are on main focus.                                                                Thijs Jacobs          Norit Haffmans                  Bernd Thalmann              Emerson Process Management
                                                                                                                             BG ETEM, a German company in safety technology about hazardous
                                                                                                                             components, is a leading player in Accident Prevention & Insurance
                                                                                                                             Association. BG ETEM offers to protect for work-related diseases such as
                                                                                                                             mercury vapor. The measurement of released hazadous componets is a main                                                                 Dirk Fendler                BG ETEM
Workshop   6C. Instrumentation Analytical   6C-3203      X-STREAM in Hazardous                                               focus.                                                                            Frank Hilgers         Emerson Process Management      Bernd Thalmann              Emerson Process Management
                                                                                                                             Emerson‘s Batch Analytics application was used to model a fermentation
                                                                                                                             reaction. Models were generated to predict critical quality parameters during
                                                                                                                             production runs. This presentation will discuss the model building process
                                                                                                                             and the results achieved from applying the models in real time production on
Workshop   7. Process Optimization          7-1620       Batch Analytics Applied to a Fermentation Process                   the fermenters.                                                                   Bryan Snipes          Martek                          David Rehbein               Emerson Process Management




                                                                                                                                                                 19
                                                                                                                                        2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                Session ID   Title                                                                Abstract                                                                           Presenter(s) Full Name   Presenter(s) Company                 Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                       In this workshop we will review experience of the control system upgrade at a
                                                                                                                       refinery from a Foxboro DCS to the Delta V system.
                                                                                                                       There were some loops which exhibited significant interaction both before and
                                                  Feedforward to the Rescue - The Case of an Interacting               after the upgrade. This problem was solved by the implementation of a feed
Workshop   7. Process Optimization   7-1740       Temperature and Pressure                                             forward control scheme using the Delta V control system.                           Ian Alleyne              BP                                   Cristina Abazajian          BP
                                                                                                                       The workshop presents an advanced regulatory control solution developed at
                                                                                                                       ―LUKOIL-Permnefteorgsintez‖ refinery for automatic quality control of the
                                                                                                                       diesel fuel product of hydrotreating unit. The solution is based on neural
                                                  Neural Network Based Algorithm to Control Sulfur Content in          network prediction for sulfur content and calculation of the optimal
Workshop   7. Process Optimization   7-1920       Diesel Product of Hydrotreating Unit                                 temperature setpoint for the reactor feed at heater outlet.                        Vladimir Zvyagin         LUKOIL-Permnefteorgsintez            -                           -
                                                                                                                       Emerson's EnTech loop tuning toolkit provides an advanced capability to
                                                                                                                       analyze control loop performance. Also, the toolkit can identify higher order
                                                                                                                       dynamic response models for use in control tuning. In this workshop we
                                                                                                                       address how these applications are used in DeltaV today, and how this
                                                                                                                       technology is being integrated in DeltaV InSight. Field trial results will be                                                                    Terry Blevins               Emerson Process Management
Workshop   7. Process Optimization   7-2240       Using EnTech Loop Tuning Tools with DeltaV InSight                   presented.                                                                         James Beall              Emerson Process Management           John Caldwell               Emerson Process Management
                                                                                                                       Quality parameters are available through lab measurements and the final
                                                                                                                       product quality changes may go undetected until a lab sample is taken.
                                                                                                                       Continuous data analytics tool provided on-line prediction of quality
                                                                                                                       parameters and fault detection. Field trial results from a carbon dioxide
                                                                                                                       absorption/stripping process at the UT/Austin Separations Research Program                                                                         Terry Blevins             Emerson Process Management
Workshop   7. Process Optimization   7-2242       Improving Continuous Process Operation Using Data Analytics          will be presented in this workshop.                                                Frank Seibert                                                   Dan Christensen
                                                                                                                                                                                                                                   Pickle Research Center, University of Texas at Austin            Emerson Process Management
                                                                                                                       Last year I presented a workshop on how to use Predict and Predict Pro on
                                                                                                                       integrating processes. The discussion is expanded to coinsider multivariable
Workshop   7. Process Optimization   7-2243       MPC for Integrating Processes II                                     problems in this years workshop Part Deaux.                                        Louis Heavner            Emerson Process Management           -                           -

                                                                                                                    Tata Steel, European Operations (UK) has a complex energy production
                                                                                                                    problem comprising multiple boilers for power and process. This report is a
                                                  Unleashing the Power of PredictPro Manages Energy and             novel application of PredictPro's on-line optimizer to determine the optimum                                                                        George Buchanan             Emerson Process Management
Workshop   7. Process Optimization   7-2263       Improves Powerhouse Results                                       combination of steam and power generation that minimises operating costs.             Andrew Rees              Tata Steel UK                        Chris Hawkins               Emerson Process Management
                                                                                                                    Now that you decided to modernize your control system, take advantage of
                                                                                                                    new technology features and begin optimizing your process! Many of the
                                                                                                                    latest control features can replace older cumbersome techniques that were
                                                                                                                    harder to implement and maintain.The workshop will examine standard
                                                  Modernize Your Control Functionality, Easy Steps to Start Process features that are field proven, practical, and easy to implement to achieve
Workshop   7. Process Optimization   7-2281       Optimization                                                      improvements in process performance.                                                  Laurie Ben               Emerson Process Management           James Beall                 Emerson Process Management
                                                                                                                    Firestone Polymers recently implemented the SmartProcess Distillation
                                                                                                                    application on five distillation columns in the solvent purification train of their
                                                                                                                    Orange, TX polymerization facility. The project was primarily justified based on
                                                                                                                    energy savings, with an expected simple payback less than 13 months. In
                                                  APC Reduces Energy and Lowers Carbon Footprint in Firestone addition to steam savings, the project contributed to reducing the plant's
Workshop   7. Process Optimization   7-2301       Polymer's Beaumont Facility                                       carbon footprint.                                                                     Nikky Brown              Firestone Polymers LLC               Sergei Kuznetsov            Emerson Electric/PSS
                                                                                                                    In the 'Basis of Design' document, the Oceanside facility was intended to be a
                                                                                                                    multi-product plant. The first product was the cancer therapy, Avastin,
                                                                                                                    delivered ahead of schedule, with qualification runs completed in 2006. The
                                                                                                                    Oceanside facility continues its growth, gearing up to run qualification lots for
                                                  Multi-Product Design Realized, With Lessons Learned: Design       its third licensed biotechnology product in April of 2011. Come along for the
Workshop   7. Process Optimization   7-2325       Decisions Through the Rear-View Mirror                            ride!                                                                                 David Stewart            Genentech                            Christoph Lebl              -
                                                                                                                    DeltaV's PredictPro is a powerful tool to squeeze additional profit from a
                                                                                                                    process by controlling against the most limiting constraint. PredictPro has two
                                                                                                                    main components: a dynamic controller and an LP optimizer. The optimizer
                                                                                                                    solves for the best set of "working setpoints" for the controller. The optimizer
                                                  Understanding the Capabilities and Limitations of the PredictPro  configuration is critical to making sure the best solution is derived under all
Workshop   7. Process Optimization   7-2380       Optimizer                                                         cases.                                                                                Sergei Kuznetsov         Emerson Electric/PSS                 -                           -
                                                                                                                    The Advanced Service Group provided startup support and loop tuning
                                                                                                                    consultation to the QGll LNG Facility in Qatar. The team was brought in to
                                                                                                                    study, consult and rectify existing issues related to the automation of the plant.
                                                                                                                    Emerson's Advanced Service Group used their extensive process experience
                                                  Qatargas Benefits from Industry Solutions Group Expertise and     and the EnTech Toolkit to identify and rectify a list of process control issues at
Workshop   7. Process Optimization   7-2398       Technology                                                        the site.                                                                             K.V. Ramesh              Qatargas                             Dan Pranno                  Emerson Process Management
                                                                                                                    Poor plant process control resulting in excessive process variability can cause
                                                                                                                    equipment reliability problems as well as poor product quality and excessive
                                                                                                                    operating costs. It can be due to external disturbances or the performance of
                                                                                                                    measurements, valves, or control algorithms. Identifying the cause and
                                                  Making Operations Predictable Through Automation - The True       automation investments required to decrease variability is the subject of this
Workshop   7. Process Optimization   7-2431       Cost, Causes and Cures of Process Variability                     presentation.                                                                         Douglas White            Emerson Process Management           -                           -
                                                                                                                    The implementation of Syncade as a MES solution at Handok
                                                                                                                    Pharmaceutical's Oral Solid dosage facility in Eumseong, South Korea, was
                                                                                                                    (and is) an extremely challenging, but fulfilling and successful project. This
                                                                                                                    presentation will highlight the various project phases including the FEED
                                                                                                                    study, Product Training, Implementation phase, and Validation phase, through                                                                        Seungsoo Jung               LGCNS or Handok
Workshop   7. Process Optimization   7-2483       Syncade in Korean Pharma Site                                     the current state.                                                                    John Piela               Emerson Process Management           Shenling Yang               Emerson Process Management
                                                                                                                    The Monitoring, Targeting, and Reporting (MT&R) approach to energy
                                                                                                                    management is an internationally proven strategy that typically yields 5-15%
                                                                                                                    savings of energy costs. The strategy is combines technical, behavioral, and
                                                                                                                    organizational components to form a complete and sustainable energy
                                                                                                                    program. The scope of MT&R includes effective data collection, energy
                                                                                                                    consumption tracking against multivariate statistical models, and effective
                                                                                                                    reporting and communication of energy performance. In this paper, we show
                                                  Increasing Profitability Through Effective Monitoring, Targeting, how to effectively design and implement an MT&R system in a large industrial
Workshop   7. Process Optimization   7-2501       and Reporting of Energy Consumption                               facility.                                                                             Terry Chmelyk            NORPAC Controls                      Devin Marshman              Norpac Controls




                                                                                                                                                           20
                                                                                                                                       2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                Session ID   Title                                                          Abstract                                                                                Presenter(s) Full Name   Presenter(s) Company           Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                     To improve the operation of the diesel hydrotreater unit at the Duna refinery,
                                                                                                                     MOL worked with Emerson to identify and economically quantify possible
                                                                                                                     solutions, allowing selection of the most appropriate to progress. Following
                                                                                                                     this assessment, model predictive control (MPC) was implemented on the
                                                                                                                     diesel hydrotreater product splitter, using DeltaV PredictPro as part of
                                                      SmartProcess Distillation Delivers Results at the MOL Duna     Emerson's SmartProcess Distillation solution. The MPC solution was delivered
Workshop       7. Process Optimization   7-2585       Refinery Diesel Hydrotreater Unit                              very quickly, and has easily surpassed the targeted benefits.                   Attila Poszmik                   MOL                            Mark Brewer                 Emerson Process Management
                                                                                                                     This short course will cover the following:
                                                                                                                     The business need in the process industries for the Virtual Plant, DeltaV
                                                                                                                     Virtual Plant Architectures and Solutions,
                                                                                                                     Selecting the components of the Virtual Plant,
                                                                                                                     Process modeling techniques and development,
                                                                                                                     Operator training best practices, System testing best practices, Business
Short Course   7. Process Optimization   7-2631       Building the Virtual Plant for DeltaV                          Results of the Virtual Plant                                                    Martin Berutti                   MYNAH Technologies             -                           -
                                                                                                                     While paper machines commonly have sophisticated control systems, pulp
                                                                                                                     machines typically have only basic regulatory controls. This paper covers a
                                                                                                                     DeltaV MD controls project on two pulp machines at a kraft pulp mill in British
                                                                                                                     Columbia. Goals of the project included faster startups, fewer cutter plugs,
                                                                                                                     and reduced variability in basis weight and moisture. A supervisory MD
                                                                                                                     controls package was installed that included coordinated production ramping,
                                                                                                                     rush/drag control, scanner-based per cent air dry and basis weight controls,
Workshop       7. Process Optimization   7-2645       Pulp Machine MD Controls in DeltaV                             and pulp wrap controls.                                                         Chris Roberts                    Norpac Controls                -                           -

                                                                                                                  Presentation demonstrates the control performance improvement of ALS
                                                                                                                  services in Lanxess Rubber plant in Belgium. Difficulty was to diagnose 264
                                                                                                                  control loops and identify root causes of control inefficiency in a batch
                                                                                                                  technology showing high disturbances of production trains. General objective
                                                                                                                  was to reduce the process variability and provide safer and reliable plant
                                                                                                                  operation. In our solution customer learned how to use On-demand tuner in
                                                                                                                  practice. Workshops trained customer how to identify main faults inside the
Workshop       7. Process Optimization   7-2661       Control Performance Improvements in Lanxess                 control loops and how to utilize the InSight facilities.                      Istvan Nagy                           Emerson Process Management     -                           -
                                                                                                                  At an industrial facility using DeltaV as its process control system, a non-
                                                                                                                  Emerson MPC application was successfully implemented. This PC-based
                                                                                                                  installation interfaced to DeltaV through OPC and ran successfully for years,
                                                                                                                  but required a yearly license renewal. The MPC application was migrated to
                                                                                                                  the existing DeltaV system, taking advantage of DeltaV's embedded MPC
                                                                                                                  function block technology. Once the MPC application was successfully
                                                                                                                  implemented in DeltaV, the PC-based MPC application was decommissioned,
                                                      DeltaV Embedded MPC Proves to be Cost Effective Compared to resulting in savings in licensing fees and improvements in system
Workshop       7. Process Optimization   7-2692       "Layered" MPC                                               sustainability.                                                               Chris Ding                            Gibraltar Mines Ltd.           Carl Sheehan                Spartan Controls Ltd.

                                                                                                                     The new Renewable Fuel Standards regulation (RFS-2) went into effect 1 July
                                                                                                                     2010. Volumes will increase to 36 B gallons by 2022. There are now four
                                                                                                                     categories of biofuels - gasoline and diesel. Each category has different blend
                                                                                                                     properties, economics, volume constraints, and fiscal requirements. What
                                                                                                                     should a refiner, distributor, blender, import/exporter or even retailer do? This
                                                                                                                     session will identify the challenges and provide practical solutions to insure not
                                                                                                                     only compliance but how to take advantage of economic opportunities.
Workshop       7. Process Optimization   7-2725       RFS-2: Measuring and Controlling an 800lb Gorilla              Qualitative and quantitative benefits will be presented.                           Patrick Truesdale             Emerson Process Management     Chris Conner                Emerson Process Management
                                                                                                                     A boiler providing steam to a nearby paper mill plus power to the utility grid
                                                                                                                     burns a combination of stoker-fed wood biomass, stoker coal, and natural
                                                                                                                     gas, all with different prices. Emerson SmartProcess MultiFuel Boiler package
                                                      Real Time Fuel Optimization for Green Power and Industrial     optimizes the fuel mix in real time to meet steam demand favoring biomass
Workshop       7. Process Optimization   7-2730       Steam                                                          thus enabling the production of "green" power.                                     Luther Kemp                   Minnesota Power                Scott Pettigrew             Emerson Process Management

                                                                                                                     Sludge blanket level interface has always been a difficult measurement in all
                                                                                                                     types of settlement tanks and clarifiers in industrial and municipal waste water
                                                      Solving the Challenge of Sludge Blanket Level Measurement in   treatment plants. This is a critical measurement in order to maintain reliable
Workshop       7. Process Optimization   7-2741       Municipal and Industrial Clarifiers                            operation of the process and meet environmental regulations.                            Peter Ward               Mobrey Measurement             -                           -
                                                                                                                     Anyone who has a drum boiler has a problem: The normal processes used for
                                                                                                                     standard PID control are complicated by feedforward and the unique
                                                                                                                     conditions of drum boilers. This presentation will show the steps to designing
                                                      Beat the Drum, Optimized Control Techniques to Solve Boiler    an optimized boiler drum control strategy, using real-world examples. Utility
Workshop       7. Process Optimization   7-2773       Drum Level Control Issues                                      boilers will also be considered.                                                        Andrew Waite             Emerson Electric Canada Ltd.   -                           -
                                                                                                                     Poor temperature measurement makes it possible to have the reaction initiate
                                                                                                                     in localized sections of the catalyst bed. Even during normal operation, the
                                                                                                                     process can develop uneven flow through the catalyst bed that can produce
                                                                                                                     undetected hot spots reduce yields and lead to early catalyst replacement or
                                                                                                                     have more severe consequences affecting the HCU. Using RMT's 848T
                                                      Valero McKee Hydrocracker Temperature Optimization Fieldbus    multipoint temperature transmitter solved additional point solution with
Workshop       7. Process Optimization   7-2787       Project Implementation                                         significant cost savings.                                                               Paul Manak               Valero                         Tate Williams               Emerson Process Management
                                                                                                                     Level control is a surprisingly common opportunity for improvement in all the
                                                                                                                     process industries. It is common to find the level loops cycling, responding too
                                                                                                                     slowly, or responding too quickly. Here we illustrate numerous examples from
                                                                                                                     starting up an LNG plant. The improvements were in various plant units
                                                                                                                     including inlet receiving, utilities, sulfur recovery, dehydration, liquefaction, and
Workshop       7. Process Optimization   7-2795       Solving Level Control Problems in an LNG Plant Startup         LPG fractionation.                                                                      Mark Coughran            Emerson Process Management     -                           -
                                                                                                                     Most gas flow applications require the raw signal from the flow element to be
                                                                                                                     pressure and/or temperature compensated to a well accepted condition such
                                                                                                                     as standard or normal conditions. Although the need for pressure-
                                                                                                                     temperature compensation is well known, its various implementations run the
                                                                                                                     gambit from accurate (the good), to inaccurate (the bad), to very complicated
                                                                                                                     (the ugly).

                                                                                                                     This paper will discuss several tips and give several examples for correctly
                                                      Pressure-Temperature Compensation - The Good, The Bad, and     configuring DeltaV blocks such as the pre-built PT Compensation composite
Workshop       7. Process Optimization   7-2823       The Ugly                                                       block, AGA and arithmetic blocks.                                                       Larry Neumeister         Spartan Controls Ltd.          -                           -




                                                                                                                                                          21
                                                                                                                                                       2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                                 Session ID   Title                                                              Abstract                                                                            Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                      The process R&D team had developed a model that was able to significantly
                                                                                                                                      improve the process performance. The demonstration plant environment
                                                                                                                                      presented unique operational constraints that made practical implementation
                                                                                                                                      of the model challenging. The Coskata Process R&D team turned to DeltaV to
                                                                                                                                      handle implementation of the model, which amounted to advanced process
                                                                                                                                      controls strategy development within the confines of native DeltaV functions.
                                                                                                                                      This was primarily achieved through extensive use of Structured Text Code
Workshop   7. Process Optimization                    7-2859       Advanced Process Controls Using Native DeltaV Functionality        and Floating Point Array parameter types.                                     Brian McWhorter                Coskata Inc.                    -                           -

                                                                                                                                      LPGs, Crude Oils, and refined products are measured volumetrically by
                                                                                                                                      calculating temperature and pressure correction factors to correct the volume
                                                                                                                                      at flowing temperature and pressure to standard conditions. This paper will
                                                                                                                                      explore the advantages of using coriolis meter for volumetric measurement.
                                                                                                                                      The discussion will include decreased maintenance costs versus traditional
                                                                                                                                      volumetric meters, improved pipeline balances due to the ability of coriolis
                                                                                                                                      meters to resist fouling and damage, and the inherent benefits of being able to
Workshop   7. Process Optimization                    7-2869       The Advantages of Coriolis Meters in Volumetric Applications       still measure mass for balancing processing units.                              Eric Estrada                 Targa Resources                 Ryan Dunlop                 -
                                                                                                                                      This workshop will address the mechanics of using Intergraph's SmartPlant
                                                                                                                                      Instrumentation (SPI) interfaces to Emerson's Fisher Specification Manager,
                                                                                                                                      Rosemount Instrument Toolkit, and DeltaVTM DCS and discuss how to
                                                                                                                                      document Emerson's PlantWebTM architecture of Electronic Marshalling,
                                                                                                                                      Traditional I/O, Digital Bus, Smart Wireless and Smart SIS process control
Workshop   8. Project Management and Engineering Tools 8-1461      Automated Engineering for Process Automation                       wiring systems in SPI.                                                          John Dressel                 Fluor                           -                           -

                                                                                                                                      In this session, engineering practices for designing WirelessHART networks
                                                                                                                                      are demonstrated using AMS Wireless Snap On design tool. Topics include
                                                                                                                                      discussion of best practices, security, control, coexistence, and more. All
Workshop   8. Project Management and Engineering Tools 8-1680      Engineering WirelessHART Networks                                  students receive a copy of the WirelessHART Systems Engineering Guide.              Daniel Carlson           Emerson Process Management      -                           -
                                                                                                                                      A hierarchical control system engineering design approach focusing on 4
                                                                                                                                      levels: Product Specifications (PS), Process Control Objectives (PCO),
                                                                                                                                      Process Control Strategies (PCS), and Process Control Modules (PCM). The
                                                                                                                                      PS level focuses on key product attributes; the PCO level defines key control
                                                                   Hierarchical Control Design Simplifies Communications and          metrics; the PCS level defines how the metric will be controlled; the PCM is
Workshop   8. Project Management and Engineering Tools 8-2040      Reduces Chances of Costly Error                                    the basic control logic.                                                            Shawn Zadeh              Emerson Process Management      -                           -
                                                                                                                                      Are your predictive technologies delivering their full value? Learn how
                                                                                                                                      Emerson's structured implementation can improve predictive maintenance
                                                                                                                                      program's ROI. This methodology adds value at any stage of a plant's life
                                                                   Achieving Business Metrics With a Structured Approach to           cycle by optimizing and integrating predictive technologies into a re-
                                                                   Implementing the AMS Suite of Predictive Maintenance               engineering maintenance work process. You improve manpower efficiency
Workshop   8. Project Management and Engineering Tools 8-2122      Applications                                                       and drive to become best cost producers.                                            Dan Stedham              Emerson Process Management      Todd Schools                -
                                                                                                                                      Part of a large scale greenfield and brownfield project required a Hardware
                                                                                                                                      Acceptance Test for a Safety System consisting of 27 SIS system and
                                                                                                                                      marshalling cabinets. A compressed schedule required that the test be
                                                                                                                                      conducted with a maximum of planning coordination. This paper describes
                                                                                                                                      how through a co-operation of vendor, MAC, EPC and client participation for a
Workshop   8. Project Management and Engineering Tools 8-2123      Accelerated SIS Hardware Acceptance Test (HAT)                     perfect HAT.                                                                        Manuel Hernandez         Fluor                           Sivanath Sutty              Emerson Process Management
                                                                                                                                      A timeline of various testing and validation activities, their approximate
                                                                                                                                      durations, their staffing requirements and how they correlate to construction, is
                                                                                                                                      presented for discussion. Also featured is a consistent set of terminology that
                                                                                                                                      conforms to general consensus among Automation, Construction, Project
Workshop   8. Project Management and Engineering Tools 8-2203      Commissioning a Large, Integrated Control System                   Management and Customers.                                                           Walter Driedger          WorleyParsons Canada            -                           -
                                                                                                                                      The size of the process equipment used in a pilot plant dictates a little
                                                                                                                                      buffering and interaction between process units. We examine a skid mounted
                                                                                                                                      high temperature CO2 recovery process with a high degree of process
                                                                                                                                      interaction. An effective tuning approach provided high performance control.
                                                                                                                                      A dynamic process simulation optimized performance by exploring various                                                                      Terry Blevins               Emerson Process Management
Workshop   8. Project Management and Engineering Tools 8-2241      Commissioning Highly Interactive Process                           control strategies.                                                                 Eric Chen                University of Texas at Austin   Willy Wojsznis              Emerson Process Management

                                                                                                                               This paper will examine the Intrinsically Safe CHARMS modules, the first of
                                                                                                                               their kind on the market. It will identify when to apply these unique, new IS
                                                                                                                               CHARMS modules, and when to utilize conventional IS barriers. Further, it will
                                                                   Application of the Intrinsically Safe CHARMS Modules for Project
Workshop   8. Project Management and Engineering Tools 8-2387      Savings                                                     identify the project savings associated with utilizing the IS CHARMS modules.              Robert Schosker          Pepperl+Fuchs                   Gary Tapperson              Pepperl+Fuchs
                                                                                                                               Presentation of a Simulation Based Training System developed iteratively for a
                                                                                                                               green field facility. Using simulation in a collaborative manner to mitigate
                                                                                                                               uncertainty and reduce time to value. Focus is on business challenges, best
                                                                                                                               practice, impact of Human Factors early in the project life-cycle, and how the
                                                                                                                               system is a key enabler for identifying / correcting errors prior to
Workshop   8. Project Management and Engineering Tools 8-2404      Iterative Development of Simulation Based Training System   commissioning.                                                                             Paul Yaroshak            Barrick Gold Corp               Kevin Argudin               Lakeside Process Controls
                                                                                                                               This workshop provides an overview of online tools that Emerson provides to
                                                                                                                               help users collaborate and share best practices; Application Exchange web
                                                                                                                               site for sharing composites and modules, Calculator to estimate installation
                                                                                                                               cost, Device install kits, Control Loop Foundation website for process control
                                                                                                                               training, User Driven Enhancement Program (UDEP) web site, eStore for                                                                               Terry Blevins               Emerson Process Management
Workshop   8. Project Management and Engineering Tools 8-2548      Does Anyone Share? On-line Tools for DeltaV Systems Users   branded merchandise.                                                                       Joanne Salazar           Emerson Process Management      Jay Colclazier              CHS
                                                                                                                               Automation Professionals have been constrained in their choice of
                                                                                                                               programming tools - automation tools are usually simplified, restricted, and lag
                                                                                                                               behind the functionality of development tools used in mainstream IT. Utilizing
                                                                                                                               open source and standard development tools like XML, XSLT, SQL, and
                                                                                                                               HTML5 can lead to greater functionality with less effort, better lifecycle
                                                                                                                               management, a larger pool of capable technical talent, and faster
                                                                   Web Development Tools to Enhance HMI Operations and Improve incorporation of technology advances. This session will present current trends                                                                      Laura Nieten                Cornerstone Controls
Workshop   8. Project Management and Engineering Tools 8-2573      Engineering Efficiency                                      and describe a couple of case study successes.                                             -                        -                               Jim Wiesler                 Eli Lilly and Company




                                                                                                                                                                          22
                                                                                                                                                       2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                                 Session ID   Title                                                              Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                      This session explores Shell‘s strategy, pro-active planning, their collaborative
                                                                                                                                      design approach, project management and their current and future operations
                                                                                                                                      at their Groundbirch facility in British Columbia Canada. Currently, 337 MMCF
                                                                                                                                      of gas is produced with 500 MMCF committed by 2013, and additional growth
                                                                                                                                      anticipated by 2016. Shell has an aggressive drilling program and is using
                                                                                                                                      Emerson products such as the ROC827, FloBoss 107, EIM Actuators, Bettis
                                                                                                                                      ESD Valves, Micromotion and Rosemount measurement at these wellsites.
Workshop   8. Project Management and Engineering Tools 8-2581      Shell Canada Shale Gas Operations - Groundbirch                    Shell‘s goal is to maximize production and minimize downtime.                      Mark Majer                 Shell Canada-Upstream        Dave Howorko                Spartan Controls Ltd.
                                                                                                                                      With advancements being made in flow measurement technology, the
                                                                                                                                      decision of which flow meter to use has become increasingly more complex.
                                                                                                                                      When does ‗Installed Cost‘ take preference over ‗Reference Accuracy‘?
                                                                                                                                      When do ‗Permanent Pressure Loss‘ and/or ‗Energy Costs‘ need to be the
                                                                   The Flow Meter Selection Scale - How to Balance Which Flow         critical priorities? All of these questions affect the decision of which flowmeter
Workshop   8. Project Management and Engineering Tools 8-2632      Technology Suits Your Plants Needs                                 is right for your specific application.                                            Brian Fretschel            Emerson Process Management   Amy Johnson                 Emerson Process Management
                                                                                                                                      Executing projects utilizing personnel and equipment resources distributed
                                                                                                                                      across the globe is becoming a common practice. This workshop will address
                                                                   Project Management Challenges with Global Teams in the Virtual     some of the key project controls considerations for both the supplier and
Workshop   8. Project Management and Engineering Tools 8-2752      Office                                                             customer.                                                                          Glenn Gregg                Emerson Process Management   -                           -
                                                                                                                                      Selecting the right level technology and installing it according to best practices
                                                                                                                                      is key for a successful level project.

                                                                                                                                      This session will show EPCs how to cut project risk, capital spending, startup
                                                                                                                                      time, and shorten project schedule.

                                                                   What You Need to Know to Engineer and Execute Level Projects       We will discuss Emerson's organizational and product capabilities that have          Catrine Bengtsson        Emerson Process Management
Workshop   8. Project Management and Engineering Tools 8-2778      More Effectively                                                   proven to add all of the mentioned values to EPCs already.                           Hans Schriel             Emerson Process Management   -                           -

                                                                                                                                      Considerable material has been written and presented on color selection for
                                                                                                                                      displays. What has been missing is a systematic way to determine what
                                                                                                                                      information should actually be in those displays to support operator decision-
                                                                                                                                      making. In this presentation a methodology is described for determining data
                                                                   You Want What in Your Operator Displays? Methods and Best          and information requirements for key operator decisions that can be used to                                                                Mark Nixon                  Emerson Process Management
Workshop   8. Project Management and Engineering Tools 8-2808      Practices to Map Displays to Decisions                             design and evaluate multi-level or hierarchical displays.                            Jennie Gallimore         Wright State University      Cindy Scott                 Emerson Process Management

                                                                                                                                      Motiva Enterprises' Port Arthur plant investment in an onsite Control Valve
                                                                                                                                      Asset Manager has provided a high return on the total cost of ownership and
                                                                                                                                      process efficiency. This paper will demonstrate how multiple opportunities to
                                                                                                                                      address critical issues were revealed when the Asset Manager was able to
                                                                                                                                      exchange ideas and create solutions to various maintenance situations. In
                                                                                                                                      one instance alone, the plant has been able to save $200K/year by gaining
                                                                   Spending to Save, Investing to Earn - Motiva's Investment Yields   more reliable control of a critical control valve while avoiding potential down
Workshop   8. Project Management and Engineering Tools 8-2817      Long-Term Success                                                  time saving up to $2M/day in lost production capabilities.                           Ricky Gross              Motiva Enterprises LLC       Chas Clifton                Scallon Controls

                                                                                                                                      Complex control strategies such as multiple constraints, tower yield, heater
                                                                                                                                      combustion and pass balance controls can be tested and modified fairly early
                                                                                                                                      in the project schedule using simple simulation strategies combined with
                                                                                                                                      rigorous testing plans. This will eliminate the need to test the strategies during
                                                                                                                                      unit startup, will allow time to fine tune the strategies without startup time
                                                                   Streamline Unit Startup by Completing Complex Control Testing      pressure, will ensure they work correctly from day one of startup, and will
Workshop   8. Project Management and Engineering Tools 8-2858      Months Before Startup                                              complete them in time to be put into the operator training simulator.                Stuart Sinisi            BP                           -                           -
                                                                                                                                      Your project drawing and documentation requirements are faster turns,
                                                                                                                                      electronic delivery, project specific, and customized for your project.
                                                                                                                                      Workforce flux, expanding responsibilities and limited resources means there
                                                                                                                                      is no longer time to modify the documentation packages before delivery to
                                                                                                                                      your end user. Join us as we discuss the new documentation paradigm to
                                                                                                                                      best meet your documentation requirements, while realizing the cost savings
Workshop   8. Project Management and Engineering Tools 8-2894      Customized Documentation is the New Standard                       of reducing the load on your documentation controllers.                              John Story               Rosemount                    -                           -
                                                                                                                                      This presentation will show a technique for comparing DeltaV databases with
                                                                   Using Automated DeltaV Database Comparison for Testing and         each other and with design documents using built-in tools in DeltaV in
Workshop   8. Project Management and Engineering Tools 8-2906      Change Management                                                  conjunction with Excel and Excel comparison tools.                                   Gareld Butler            Emerson Process Management   -                           -
                                                                                                                                      The partnership between BP and Emerson made it possible for both
                                                                                                                                      companies to have the array of the top-notch Emerson solutions implemented
                                                                                                                                      at BP Whiting Pipestill Unit. The latest DeltaV BPCS and SIS system as well
                                                                                                                                      as Fisher valves with DVC6000, Rosemount transmitters and analyzers with
                                                                                                                                      Foundation Fieldbus and HART protocols were designed to meet and exceed
                                                                                                                                      the BP standards and specifications and accomplish the complex and
                                                                                                                                      challenging automation project. Good communication and cooperation
                                                                   Pipestill Automation Project - BP and Emerson Partnership at       enables managers and specialists in BP and Emerson to achieve the mutually
Workshop   8. Project Management and Engineering Tools 8-2982      Work                                                               beneficial results.                                                                  Mike Palic               BP                           Vadim Jacobson              Emerson Process Management
                                                                                                                                      Asset management software, field communicators and local operator
                                                                                                                                      interfaces are the three primary configuration tools available in the industry.
                                                                                                                                      Depending on the user's protocol, device type, automation environment and
                                                                                                                                      staffing resources, each of these tools can provide a different range of value,
                                                                                                                                      or headache. This workshop will focus on helping users choose the best
                                                                                                                                      configuration tool for their applications to improve efficiency and performance
Workshop   8. Project Management and Engineering Tools 8-2984      Precise Device Configuration - Choosing the Best Tool For You      while reducing costs.                                                                Jesse Dodge              Emerson Process Management   Amy Davidson                Emerson Process Management
                                                                                                                                      Have you ever had a project take a massive schedule slip, cost overrun, or
                                                                                                                                      change scope beyond recognition? You are not alone. Avoid project
                                                                                                                                      management pitfalls by employing best practice project management skills of
                                                                                                                                      a Project Management Office (PMO). A PMO provides collaborative, gated
                                                                                                                                      and documented project management processes to help you achieve finishing
Workshop   8. Project Management and Engineering Tools 8-2999      Avoid the Pitfalls of Project Management                           on time, on budget, and with fewer headaches.                                        Michelle Hursh           Emerson Process Management   Susan Denzler               Rosemount




                                                                                                                                                                          23
                                                                                                                                                           2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                                 Session ID   Title                                                              Abstract                                                                       Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                          You just got burned again. Your project is late and over budget. Applying a
                                                                                                                                          Project Management Office (PMO) could have centralized and coordinated
                                                                                                                                          project processes. Selecting a PMO with gated processes could have even
                                                                                                                                          blocked the project team from the harmful rays of the common project pitfalls,
                                                                                                                                          which can damage the project, disappoint the stakeholders and prevent
                                                                                                                                          meeting the customer expectations. Using a PMO could have provided the
                                                                                                                                          guidance and support to address project Scope, Quality, Budget,
                                                                                                                                          Communications, Resources and Risk and ultimately protected your project       NIddala Anderson         Rosemount
Workshop       8. Project Management and Engineering Tools 8-3080      Project Management Office as Sunscreen - Avoid Getting Burned      from getting burned.                                                           William Martin           Rosemount Measurement           -                           -

                                                                                                                                          Building and operating a plant safely is essential for the business,
                                                                                                                                          environment, personnel and business image. Making safety a part of the
                                                                                                                                          design process can prevent short and long term costs. SmartPlant can assist
                                                                                                                                          in making the right decisions early during the design phase to accomplish the
                                                                                                                                          corporate safety goals. In this session we will explain how the SmartPlant rules
                                                                                                                                          and capabilities can help you make those safe design decisions and asses
                                                                                                                                          risks thru HAZOP studies and make sure the plant will operate under the safe
Workshop       8. Project Management and Engineering Tools 8-3183      Safety in the Engineering Enterprise                               conditions while at the same time keep cost and schedule as planned. These         Frank Joop           Intergraph                      -                           -
                                                                                                                                          There is a large installed base of process safety systems worldwide that are
                                                                                                                                          reaching their end of life and must be modernized. Key differences exist
                                                                                                                                          between process automation system modernization and safety system
                                                                                                                                          modernization. While DCSs are typically modernized in a phased manner,
                                                                                                                                          SISs must be modernized fully and must comply to a stringent regulations and
                                                                                                                                          standards. At the same time, users are under more pressure to reduce
Workshop       9. Safety Instrumented Systems             9-1462       Fieldbus and The Coming Wave of Safety System Migration            downtime and achieve faster time to startup.                                       Larry OBrien         Fieldbus Foundation             -                           -
                                                                                                                                          It is not uncommon for some users to perform partial stroke testing (PST)
                                                                                                                                          using cumbersome mechanical or pneumatic devices, or avoid PST altogether
                                                                                                                                          due to fears of spurious trip. This workshop addresses the false trip fears
                                                                                                                                          around PST and explores the use of smart digital valve controllers to improve
                                                                       Addressing Partial Stroke Testing Fears - Avoiding False Trips /   safety, reduce false trips and extend the time between final control element
Workshop       9. Safety Instrumented Systems             9-2223       Risk Through Acceptance of Smart Digital Technology                proof tests.                                                                       William Goble        Exida                           Afton Coleman               Emerson Process Management
                                                                                                                                          Challenges faced by Lubrizol in deploying the IEC61511 standard to the
                                                                                                                                          relevant parties in the organization, and considerations for the ongoing
                                                                                                                                          management of Functional Safety once these projects are complete.
                                                                                                                                          This presentation details several key points of the solutions and highlights
                                                                                                                                          good practices settled for SIF, BPCS and technical environment as global
Workshop       9. Safety Instrumented Systems             9-2341       SIS Initiative at Lubrizol                                         safety solution.                                                                   lefrancois michel    Lubrizol                        -                           -
                                                                                                                                          The design and management requirements of SIS have significantly
                                                                                                                                          transformed to a new performance based era as a result of the introduction of
                                                                                                                                          the revolutionary international standards IEC 61508/61511.Partial Stroke
                                                                                                                                          Testing (PST) is a popular technique that is used to test safety shutoff valves
                                                                                                                                          online by partially moving the valve without jeopardizing the process
Workshop       9. Safety Instrumented Systems             9-2460       Partial Stroke Testing - Advantages and Challenges                 availability.                                                                      Ali Alawadhi         KNPC                            -                           -

                                                                                                                                          This interactive short seminar designed to help business leaders and
                                                                                                                                          managers in the process industries have a general understanding of existing
                                                                                                                                          industry standards and best practices for safety instrumented systems. The
                                                                                                                                          seminar will provide a practical overview of the safety lifecycle, including key
                                                                                                                                          considerations for each phase. In addition to the typical design concepts
                                                                                                                                          related to safety instrumented functions and safety integrity levels, important
                                                                                                                                          concepts such as organizational design, competency management, planning,
Short Course   9. Safety Instrumented Systems             9-2493       Safety Lifecycle Management                                        and continuous verification will be discussed.                                   Mike Boudreaux         Emerson Process Management      -                           -

                                                                                                                                          With implementation of IEC 61508 and 61511 standards, and its acceptance
                                                                                                                                          within process industries, many of the customers are closely looking into their
                                                                                                                                          Safety Instrumented System and trying to embrace standards. Final Control
                                                                                                                                          Element (FCE), being part of Safety Instrumented Function (SIF) loop and
                                                                       SIS Basics: When SIL (Safety Integrity Level) Suitability Is       Basic Process Control System (BPCS) plays an important role. But generally
Workshop       9. Safety Instrumented Systems             9-2522       Required For Final Control Element (FCE)??                         end users always have questions, when SIL suitability is required for valve.       Haresh Sharma        Petrofac Engineering Services   Riyaz Ali                   Emerson Process Management

                                                                                                                                         This case presents the application of an integrated DCS/ESD using the DeltaV
                                                                                                                                         and DeltaV SIS to help a fast track project of a Polypropylene plant sized to
                                                                                                                                         300 kt/year owned by Braskem and Petrobras in Brazil. The project went from
                                                                                                                                         the greenfield to a vertical startup in only 20 months, keeping costs, the
                                                                                                                                         schedule and the quality on the target.
                                                                                                                                         This project and the tasks concerning the SIS layer are showed from the
                                                                       Using DeltaV SIS on a Fast Track Project of a Petrochemical Plant method used to choose the Automation Contractor, passing design phases,
Workshop       9. Safety Instrumented Systems             9-2531       in Brazil                                                         factory acceptance tests, mounting, until the commissioning of the system.       Geraldo Bellotti        BRASKEM S/A                     -                           -
                                                                                                                                         When designing safety instrument systems, failure modes initiated by the
                                                                                                                                         application itself need special consideration. For level measurements this is
                                                                                                                                         particularly important due to high application dependency. This session will
                                                                                                                                         address different types of application initiated failure modes, how these can be
                                                                                                                                         avoided by careful selection of instrument options utilizing simple best
                                                                       Exchanging Safety Instrument System Ideas and Best Practice       practices, and how automatic diagnostics features can reduce the number of
Workshop       9. Safety Instrumented Systems             9-2567       Solutions for Level Application Safety With Respect to IEC61511 undetected dangerous failures.                                                     Ingemar Serneby         Emerson Process Management      Andreas Hessel              Emerson Process Management

                                                                                                                                          The IEC 61508-certified Rosemount 3051S has advanced diagnostics that
                                                                                                                                          can be used to detect problems that may prevent the device from getting a
                                                                                                                                          proper measurement. Use of these diagnostics may increase overall safety by
                                                                                                                                          improving the detection of dangerous failures. The embedded HART
                                                                                                                                          capabilities of DeltaV SIS can utilize these diagnostics to adjust voting logic
                                                                                                                                          and keep the plant running. A multi-divisional team has been working to
                                                                                                                                          research and develop solutions to use advanced diagnostics effectively in
Workshop       9. Safety Instrumented Systems             9-2604       Extending Safety Device Diagnostics Beyond the Device              safety applications. Details of these solutions will be presented.              Kim Conner              Emerson Process Management      Roger Pihlaja               Emerson Process Management




                                                                                                                                                                             24
                                                                                                                                           2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                       Session ID   Title                                                            Abstract                                                                              Presenter(s) Full Name   Presenter(s) Company             Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                          Advances in communication have enhanced the concept of collaborative
                                                                                                                          engineering, operation, maintenance and support. When combined with the
                                                                                                                          correct culture and organizational structure, intelligent field technologies can
                                                                                                                          make significant contributions to improving the performance of Oil & Gas
                                                                                                                          assets by providing diagnostic and safety related data from intelligent well
                                                                                                                          assets to both local and remote support teams. The result is defined in terms
Workshop   9. Safety Instrumented Systems   9-2615       Smart Safety Drives Enhanced Reliability in O&G Operations       of increased safety and optimized production.                                    Chuck Miller                  Emerson Process Management       -                           -
                                                                                                                          ConocoPhillips Lost Cabin Gas Plant is located near Lysite, WY. The plant
                                                                                                                          has been in operation since 1995, and produces 295 MM/D Natural Gas from
                                                                                                                          7 wells and 3 trains. The plant needed their Emergency Shut Down (ESD)
                                                                                                                          systems to be upgraded to current standards. The intent of this paper is to
                                                                                                                          show an effective way to reduce transmitter purchase, installation, and
                                                                                                                          maintenance costs by up to 33% without compromising safety. This was
                                                                                                                          implemented using DeltaV SIS and Rosemount transmitters. Considerations
                                                         Save Money on Your Safety Instrumented System Without            from planning, execution, and operations phases of IEC 61511 will be                                                                            Tim Forbis                  Emerson Process Management
Workshop   9. Safety Instrumented Systems   9-2680       Compromising Safety or Availability                              discussed.                                                                       Anil Nair                     ConocoPhillips                   Greg Kramer                 Emerson Process Mgt
                                                                                                                          The need for specifying requirements clearly is recognised best practice for
                                                                                                                          most automation projects, so it makes sense to be extra-vigilant when dealing
                                                                                                                          with safety systems. Many project specifications cover functional and user
                                                                                                                          requirements in great detail, but often miss the key safety considerations set
                                                                                                                          out in IEC 61511.

                                                                                                                           The Safety Requirement Specification (SRS) is the essential reference
                                                                                                                           document for the mandatory IEC 61511 Safety Lifecycle task of SIS Safety
                                                         The Importance of a Clear Safety Requirments Specification in the Validation. You will be shown the key SRS considerations, and why this
Workshop   9. Safety Instrumented Systems   9-2706       Overall Safety Lifecycle                                          information is so important at validation time.                                      Andy Crosland            Emerson Process Management       Russell Cockman             Emerson Process Management

                                                                                                                          Apache entered the UK North Sea in 2003 after acquiring an approximate 97-
                                                                                                                          percent working interest in the Forties field. Apache has invested significantly
                                                                                                                          in improving safety and reliability of these offshore assets, and in particular has
                                                                                                                          chosen DeltaV and DeltaV SIS as the ICSS platform.

                                                                                                                          This paper looks at some of challenges faced and solutions achieved using
                                                                                                                          DeltaV SIS for the safety functions on the Forties Alpha and Forties Charlie
Workshop   9. Safety Instrumented Systems   9-2707       Apache Implements DeltaV SIS Offshore, UK                        platforms.                                                                            Kieran Marr              Apache                           Andy Crosland               Emerson Process Management

                                                                                                                          Deploying safety systems in an system can be costly and take a lot of time.
                                                                                                                          This workshop will illustrate how DeltaV SIS unique modular architecture and
                                                                                                                          advanced engineering tools can significantly reduce cost and allow
Workshop   9. Safety Instrumented Systems   9-2743       DeltaV SIS, a Cost Efficient Way to Implement Safety Systems     compressing schedule compared to traditional centralized safety systems.           Normand Prevost             GCM                              -                           -
                                                                                                                          Many users of instrumentation are fed with a marketing message that an
                                                                                                                          instrument designed in accordance with IEC61508 is by default a reliable
                                                                                                                          instrument. This session will go in to the details on why a safe instrument is not
                                                         Is a Safe Level Instrument by Default a Reliable Instrument -    inclusive of reliability and how to optimize instrument selection to minimize
Workshop   9. Safety Instrumented Systems   9-2760       Insight to Methods to Assure Reliable SIS Level Measurements     production loss affecting business results.                                        Peter Lagerlof              Emerson Process Management       Leif Nilsson                Emerson Process Management

                                                                                                                          A refinery SRU project replaced the BMS/combustion controls on two SCOT
                                                                                                                          units, four Claus units, and two incinerators. The BMS platform was DeltaV
                                                                                                                          SIS and the combustion controls was done in DeltaV. Many different factors
                                                                                                                          led to a successful project. During the engineering phase, a standard state
                                                                                                                          based approach simplified design for multiple types of equipment and made it
                                                                                                                          easy to coordinate combustion controls with the BMS. Having an engineered
                                                                                                                          approach to test the trips was also important. Special Bypass Functionality                                                                     Kirk Adams                  BP
Workshop   9. Safety Instrumented Systems   9-2849       Elements of a Successful Burner Management Project               and AMS Quickcheck helped reduce startup time.                                    -                            -                                David Sheppard              Emerson Process Management
                                                                                                                          Enterprise-level systems can help users maximize the availability of their safety
                                                                                                                          system while minimizing both cost and risk throughout the safety lifecycle. This
                                                                                                                          session will provide attendees a roadmap for leveraging a comprehensive
Workshop   9. Safety Instrumented Systems   9-2852       Best Practices for Integrated Safety Lifecycle Management        approach to safe and reliable plant operations.                                   Conrad Clark                 Meridium                         Mike Boudreaux              Emerson Process Management
                                                                                                                          For many years application standards for the automation of burners and
                                                                                                                          boilers have provided a prescriptive method for their automation and
                                                                                                                          protection. In the last 10 years risk based standards for all safety instrumented
                                                                                                                          systems have been gaining acceptance. How do you comply with both, or do
                                                                                                                          you need to? Do the two approaches work in harmony or do they create
Workshop   9. Safety Instrumented Systems   9-2903       Applying IEC61511 to Industrial Burner/Boiler Projects           conflict.                                                                         Russell Cockman              Emerson Process Management       Joris De Prins              Electrabel

                                                                                                                          The sharing of field equipment (sensors and final elements) is allowed by the
                                                                                                                          IEC 61511 standard, but requires complex risk analysis to determine if the
                                                                                                                          sharing is acceptable. Many significant industrial accidents have occurred as
                                                                                                                          the result of improper device sharing, which could have been prevented if
                                                                                                                          proper design methods were followed. This presentation provides actual
                                                                                                                          examples of these accidents, along with recommendations for the proper
                                                                                                                          designs that would have prevented the accidents along with design guidelines
Workshop   9. Safety Instrumented Systems   9-2912       Accidents Caused by SIS/BPCS Field Device Sharing                to prevent these types of accidents from occurring in the future.             Edward Marszal                   Kenexis Consulting Corporation   Gary Hawkins                Emerson Process Management

                                                                                                                          Recent events around the globe have reconfirmed the need for reliable FGS
                                                                                                                          systems, and might well increase the size and complexity of an average FGS
                                                                                                                          system. Having a good understanding of the differences between FGS and
                                                                                                                          ESD systems is imperative when designing an FGS system. Ideally the system
                                                                                                                          should also allow easy and safe interaction between FGS and ESD and at the
                                                                                                                          same time provide easy and clear HMI functionality.
                                                                                                                          This session provides details on how to meet these increasing constraints and
                                                                                                                          the pros and cons of the various FGS architectures, for onshore as well as
Workshop   9. Safety Instrumented Systems   9-2922       Are You Getting Fired Up About Fire and Gas (FGS) Solutions?     offshore facilities.                                                          Rafael Lachmann                  Emerson Process Management       -                           -




                                                                                                                                                               25
                                                                                                                                               2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                       Session ID   Title                                                                Abstract                                                                            Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                              As part of their modernization cycle, INA-Industrija nafte d.d. (INA d.d.) has
                                                                                                                              built 6 new processing units in two refineries, Sisak and Rijeka. Each unit was
                                                                                                                              a separate project with Emerson, using DeltaV and DeltaV SIS, but with
                                                                                                                              different EPC requirements in 3 different countries. During the project, Rijeka
                                                                                                                              refinery requested integration of the HGU, HCU and SRU systems into a
                                                                                                                              single, distributed control and safety system for the Hydrocracker Complex.
                                                         Distributed Safety Brings Practical Benefits at INA Rijeka Refinery, The result is an integrated system with safety nodes in plants almost 1km
Workshop   9. Safety Instrumented Systems   9-3182       Croatia                                                              apart, with options to operate remotely or locally as required.                     Andrej Samard?i?         INA-Industrija nafte, d.d.   Damir Bukovec               Emerson Process Management
                                                                                                                              During a refinery turn-around (maintenance outage) NCRA must repair and/or
                                                                                                                              replace many control valves. Often this is the only time during a three to five
                                                                                                                              year period when maintenance or replacement can be done for certain
                                                                                                                              services. This workshop will discuss strategies and best practices for insuring
                                                                                                                              that the control valves are ready to go back into service at the end of turn                                                              Bill Breckenridge           Experitec
Workshop   10. Valve Applications           10-1420      Managing Control Valves at a Refinery Turn Around                    around.                                                                             Dave Evans               MKEC                         Mark Isom                   NCRA
                                                                                                                              This presentation will explain the New Product Development process and how
                                                                                                                              it is related to the design of the NPS 30 Large Easy-e. It will go through a step
                                                                                                                              by step summarization of the NPD process starting with the quotation request
                                                         NPS 30 Large Easy-e Valve and the New Product Development            from the customer to the design of the valve and then to the shipment of the
Workshop   10. Valve Applications           10-1900      Process                                                              valve.                                                                              Aaron Doran              Emerson Process Management   -                           -
                                                                                                                              Troubleshooting a Foundation Fieldbus digital valve controller can seem
                                                                                                                              overwelming at first and maybe a little daunting. It shouldn't be such a
                                                                                                                              challenge; in fact, fieldbus provides a wealth of information to help speed up
                                                         Best Practices for Troubleshooting Your Foundation Fieldbus          the troubleshooting and fault identification process in your plant saving both
Workshop   10. Valve Applications           10-1980      Digital Valve Cotnroller                                             time and money.                                                                     Rick Osborn              Emerson Process Management   -                           -
                                                                                                                              The session will show how proper application of tank blanketing regulators
                                                                                                                              saved a specialty chemical plant hundreds of thousands of dollars in nitrogen
Workshop   10. Valve Applications           10-2080      Proper Pressures Save Money                                          costs.                                                                              Pete Priest              Scallon Controls             -                           -
                                                                                                                              Refinery feedstocks are becoming more corrosive as the sweet reserves are
                                                                                                                              depleted and replaced by sour and oil sand deposits. The increased corrosion
                                                                                                                              in the refinery impacts material selection. Carbon, low alloy and stainless
                                                         Quality Improvements with High Nickel Alloy Castings in Refinery     steels are being replaced with nickel base alloys. Higher specification                                                                   Jim Gossett                 Emerson Process Management
Workshop   10. Valve Applications           10-2103      Applications                                                         requirements are needed to assure casting quality.                                  michael cayard           Flint Hills Resources        Patrick Kurtz               Flint Hills Resources
                                                                                                                              To improve product quality consistency and eliminate the short slap of Close-
                                                                                                                              Loop, Cabot Jiangxi adopted Emerson recommended solution. Two units
                                                                                                                              Control-Disk with FIELDVUE DVC6020PD were installed on Cabot plant main
                                                                                                                              feed lines to replace XX brand valve. Cabot Jiangxi plant produce Fumed
                                                                                                                              Metal Oxides (FMO) mainly, it is one of the 5 plants of Cabot global                                                                      Christian Wang              Star Controls
Workshop   10. Valve Applications           10-2220      Control Disk and FIELDVUE at Cabot                                   organization.                                                                       Qi Lou                   China                        Jacky Xing                  Emerson Process Management
                                                                                                                              SECCO is the largest ethylene plant in China and one of the largest Fieldbus
                                                                                                                              installed base. Frequent unscheduled shutdown on a critical loop caused by
                                                                                                                              severe vibration has affected SECCO financially and posing operational
                                                                                                                              nightmare. When the loop is shutdown, so will be the entire plant. It is
                                                                                                                              imperative that the problem be resolved to minimize further economic losses
Workshop   10. Valve Applications           10-2260      Vibrations? Fear Not, Thanks to Linkage-Less Feedback                and operational downtime.                                                           Ding Hao                 -                            Christian Wang              Star Controls
                                                                                                                              Motorize actuators for valves and dampers may be preferred for some process
                                                                                                                              control applications. In this workshop we discuss using motorized actuators
                                                                                                                              for closed loop control. Information will be provided on DeltaV composite
                                                                                                                              blocks to utilize motorized actuators. Information on test results obtained in
                                                                                                                              Fisher Controls' flow lab using DeltaV and a variety of motorized actors will be
Workshop   10. Valve Applications           10-2321      Interfacing to Motorized Actuators                                   presented.                                                                          Tom Pesek                Emerson Process Management   Terry Blevins               Emerson Process Management

                                                                                                                       Fisher Controls provided Qty 36 Control-Disk valves to JEA's 300-MW
                                                                                                                       Northside Generating Station Units 1&2. This is the world's largest circulating
                                                                                                                       fluidized bed (CFB) boiler in the world and produces electricity by burning coal
                                                                                                                       and petroleum coke. The Control Disk valves are installed just upstream of the
                                                                                                                       fluidizing air nozzles in the bottom of the combustor. That air expands the bed,
                                                                                                                       creates turbulence for enhanced mixing and provides most of the oxygen
                                                         Control-Disk Valves Make World's Largest CFB Power Plant More necessary for combustion of the fuel. Improved flow to the nozzles improves                                                                      Nathan Hamblin              Emerson Process Management
Workshop   10. Valve Applications           10-2529      Efficient!                                                    combustion and efficiency for the plant.                                         Tom Glaspie                        Key Controls                 Frank Thomas

                                                                                                                      The design of slurry pipelines has become more complicated due to the use of
                                                                                                                      special controls, varying types of minerals, increased line sizes and high
                                                                                                                      pressures. All of these complexities have challenged valve and actuator
                                                                                                                      manufacturers who need to work closely with the pipeline design companies
                                                                                                                      to find cost-effective and viable solutions. Using examples from existing slurry
                                                                                                                      pipeline operations, our workshop will examine how high pressure slurry ball
                                                         Actuation and Control of Severe Service Ball Valves for High valves have become an important component in the successful design,
Workshop   10. Valve Applications           10-2544      Pressure Slurry Pipelines                                    construction and operations of slurry pipelines throughout the world.            Malcolm Harrison                    ValvTechnologies             Michael McQuade             Emerson Process Management
                                                                                                                      This workshop identifies a Fisher NPS Control-Disk as a solution to a 135 psi
                                                                                                                      extraction steam application. The workshop will discuss how this solution
                                                         Fisher NPS 18 Control-Disk Maintains Performance and Reduces lowered maintenance costs, provided longer valve life and optimal                                                                                 Al Dunham                   NEC
Workshop   10. Valve Applications           10-2556      Maintenance Costs                                            performance in New Page's turbine area.                                          Mike Madore                         New Page                     Dan Speese                  Emerson Process Management

                                                                                                                         The Tjeldbergodden plant in Norway has four components - a gas receiving
                                                                                                                         terminal plus plants for methanol, air separation and gas liquefaction.
                                                                                                                         The methanol plant is Europe's biggest, the facility has an annual capacity of
                                                                                                                         about 900,000 tones of methanol. That volume corresponds to 25% of
                                                                                                                         Europe's total production capacity for this chemical, and 13% of the
                                                                                                                         continent's consumption.
                                                                                                                         During the turnarounds on the plant the control valves are tested to identify if
                                                                                                                         they need maintenance. Every control valve that is overhauled is tested to
Workshop   10. Valve Applications           10-2569      Diagnostics Off Valves Makes Turnaround / Outage More Efficient confirm the repair and performance off the valve.                                        Reidar Eikeland          Solberg & Andersen AS        Morten AArvåg               Statoil




                                                                                                                                                                  26
                                                                                                                                        2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name               Session ID   Title                                                             Abstract                                                                          Presenter(s) Full Name     Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                       For the last several years, Fisher has been working closely with a user to find a
                                                                                                                       root cause of why one of their valves is sticking. The valve is over 20 years old
                                                                                                                       and has been through many repair cycles. After mitigating what was possibly
                                                                                                                       causing the valve to physically stick (particulate build-up, mis-aligned parts,
                                                                                                                       insufficient actuation, etc.), the instrumentation and air supply were
                                                                                                                       investigated using FlowScanner. With this methodology, it became clear that
                                                     Removing the Blinders - Utilizing FlowScanner to Troubleshoot a   the air supply and aged instrumentation were the real cause of this valve's
Workshop       10. Valve Applications   10-2710      Bad Acting Valve                                                  sticking issue.                                                                   Rebecca Turner             Emerson Process Management   Tom Imsland                 -
                                                                                                                       This presentation will review the best practices for selection of self-operated
                                                                                                                       and pilot-operated regulators, and discuss common misconceptions related to
                                                                                                                       control valve familiarity.

                                                                                                                       We begin with selection criteria topics, including offset, lockup, accuracy,
                                                                                                                       pressure registration, operating and design temp, materials, pressure rating,
                                                                                                                       and minimum differentials, sensing line connections, and minimum flow
                                                                                                                       pressure control.

                                                     Best Practices for Regulator Selection, and Avoiding Common       To dispell misconceptions, we cover selection based on flow coefficients,
Workshop       10. Valve Applications   10-2747      Misconceptions                                                    capacity tables, shutoff class, and failure mode.                                     Vincent Mezzano        Fluor                        Keith Erskine               Puffer-Sweiven
                                                                                                                       Emerson Process Management's Fisher Valve Division has years of
                                                                                                                       experience providing valve solutions for the industrial gases industry. This
                                                                                                                       course will present, in detail, valve solutions for the most critical applications in
                                                                                                                       industrial gases plants. Valve solutions for two types of plants in particular will
                                                                                                                       be discussed in detail. The first will be valves used for hydrogen plants, often
                                                                                                                       called HYCO's, and the second will be for cryogenic oxygen and/or nitrogen
Short Course   10. Valve Applications   10-2757      Critical Valve Applications in Industrial Gases                   plants, often called ASU's.                                                           Mike Lieberg           Emerson Process Management   -                           -
                                                                                                                       A control loop can only be as effective as the weakest link in the system. The
                                                                                                                       same applies to control valves, which are often the most overlooked piece of
                                                                                                                       equipment in process plants. Careful attention should be paid to proper
                                                     Control Valves - How Improved Performance Reduces Variability     sizing, selection, and tuning of control valves. The end result is reduced
Workshop       10. Valve Applications   10-2801      and Increases Throughput                                          variability and increased throughput in the control loop.                             Clinton Anderson       Emerson Process Management   James Beall                 Emerson Process Management

                                                                                                                       SciLog needed a digitally controlled automated pinch valve for more consistent
                                                                                                                       quality, more accurate control and better record keeping than its current
                                                                                                                       manual valves. In response to this request Emerson designed the Baumann
                                                     Disposables in a Pinch - How Digital Automation is Changing the   TM 85000. The advantages of this automated pinch valve far surpassed its
Workshop       10. Valve Applications   10-2804      Game for Disposables                                              manual counterparts with improved batch control and lower financial risk.      Dean Pighin                   SciLog                       Matthew Hoven               Emerson Process Management
                                                                                                                       Iowa State University in partnership with Conoco Phillips and the DOE
                                                                                                                       received funding to build a pilot plant as part of their BioCentury Farms
                                                                                                                       project. During this project, the Iowa State engineering team experienced
                                                                                                                       several commercial and technical hurdles around the backpressure control
                                                                                                                       valve to their gasifier unit. Coordination between Fisher and Iowa State
                                                                                                                       resulted in the design and fabrication of a "never been done before" control
                                                     Severe Service Requirements Limiting Your Control Options?        valve design that resulted in a high tiered solution maximizing performance,
Workshop       10. Valve Applications   10-2836      Fisher's New Control-Disk Platform May be Your Answer             controllability, and reliability.                                              James Graefe                  RS Stover                    Brandon Howard              Emerson Process Management

                                                                                                                       Union Gas operates a short-haul, high-capacity gas transmission system in
                                                                                                                       southern Ontario. Their transmission system is experiencing increasing
                                                                                                                       volatility in its utilization, effectively functioning as a peaking pipeline. This
                                                                                                                       volatility places high demands on the anti-surge and cold recycle valves for
                                                                                                                       both protection of the compressors and control of the process. Union Gas
                                                                                                                       utilizes Fisher Optimized Digital Valve (ODV) solutions for these applications to
                                                                                                                       meet their performance requirements. This session will discuss the dynamics
Workshop       10. Valve Applications   10-2854      Union Gas Utilizes Fisher ODV Package for Anti-Surge              of gas transmission and the solutions available from Fisher.                         Tom Grochmal            Union Gas (Spectra Energy)   Tom Brandau                 Emerson Process Management
                                                                                                                       This workshop identifies using a 4310 Wireless Position Monitor on manual
                                                     Fisher 4310 Wireless Position Monitor on Manual Flush Valves      flush valves to improve start-up efficiency and reduce unplanned maintenance                                                              Mike Manthei                PCE
Workshop       10. Valve Applications   10-2862      Improves Start-up for Paper Machine #2                            on paper machines.                                                                   Michael Arabi           Clearwater                   Dan Speese                  Emerson Process Management
                                                                                                                       Cabot Corp. in Tuscola, IL produces silica polishing slurry for an ever
                                                                                                                       demanding microchip industry. With high demands on the quality of their
                                                                                                                       product they have very high demands of their ability to control and reduce
                                                                                                                       variability in their loops. The goal was to be able to control within 2 SCFH.
                                                                                                                       Working with Cabot, Emerson solved multiple problems contributing to the
                                                                                                                       variability. In the end the variability was reduced by a third from the original                                                          Allan Hans
Workshop       10. Valve Applications   10-2895      Pushing the Envelope with the Final Control Element               base line exceeding the stated target.                                               Bob Farkas              Cabot Corp.                  Matthew Hoven               Emerson Process Management
                                                     Wireless THUM Installations Specifically for FIELDVUE             This presentation will discuss installation guidelines for Wireless THUM
Workshop       10. Valve Applications   10-2929      Instruments                                                       adapters specifically on FIELDVUE DVC6000 Digital Valve Controllers.                 Jeff VonAhnen           Emerson Process Management   -                           -

                                                                                                                       GE Energy worked with the Fisher Innovation Center in Marshalltown to                                                                                                 Northeast Controls
                                                                                                                       conduct 2 valve tests. Test one was a first of its kind Hot Air (in service) Cycle                                                        Kevin Johnson               GE Energy
                                                                                                                       Test for Fisher NPS 14, Type A31A Butterfly valve with the Novex Seal. Test                                                               Matthew King                Emerson Process Management, Fisher
                                                                                                                       two was of a study of an ANSI Class 600, 2‖ ET, with a Cavitrol III – one stage                                                           Matthew Perry               Valves Division
Workshop       10. Valve Applications   10-2937      GE Tests at the Emerson Innovation Center                         Characterized cage trim control valve under high pressure liquid applications. Jeff Mills                       GE Energy                 Vince Tai                   Northeast Controls
                                                                                                                       Edegel is the biggest private owned Power Generation Company in Peru. It
                                                                                                                       has a total installed capacity of 1,280MW (Hydro 739.4 MW, Thermal 544.4
                                                                                                                       MW). Ventanilla thermal plant is one of the main plants in Lima with a
                                                                                                                       generation of 500MW providing energy to the city from the Camisea gas
                                                                                                                       pipeline originated it the southwest of Peru. To improve the operational profit, it
                                                     Wireless, AMS Device Manager and Fisher Valves Allows             was necessary to reduce operational and maintenance costs. The Company
                                                     Maintenance Savings and Safety Improvements in a 500MW            obtained these results implementing Smart Wireless and AMS Device
Workshop       10. Valve Applications   10-2971      Power Plant                                                       Manager Technologies.                                                               Cesar Espinoza              Edegel                    Guido Mangieri              Emerson Process Management
                                                                                                                       Precise control of pulp stock for the basis weight valve can directly affect the
                                                                                                                       quality of paper output. This workshop will discuss how the Fisher solution
                                                                                                                       reduced the variability of this installation, contributing to better machine                                                              Mark Eilander
Workshop       10. Valve Applications   10-3082      Fisher Vee-Ball Reduces Variability                               runability and profitability.                                                       Weyerhaeuser Longview E&I Manager
                                                                                                                                                                                                                                       -                         Mike Manthei                PCE




                                                                                                                                                           27
                                                                                                                                       2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                  Session ID   Title                                                             Abstract                                                                              Presenter(s) Full Name   Presenter(s) Company               Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                      A gas supply was contributing to production loss at a Southeast US Paper
                                                                                                                      Mill. The physical locations of pressure reducing stations prevented the
                                                                                                                      existing instrumentation from diagnosing the production instability. A long
                                                                                                                      distance Wi-HART Network was designed to monitor the flows and pressures
                                                                                                                      of this critical process. The network expansion was beneficial with adding
                                                                                                                      THUMS to several valves allowing utilization of FIELDVUE‘s true diagnostics
                                                                                                                      rather than the implied position feedback from their ―loop health‖ monitoring
Workshop   11. Wireless Applications   11-1760      Starving For Gas                                                  system.                                                                               Shawn Hunt               Domtar                             Chip Heard                  Emerson Process Management
                                                                                                                      This workshop will outline the process for reducing unnecessary vented steam
                                                                                                                      and reducing unplanned equipment downtime through wireless acoustic and
Workshop   11. Wireless Applications   11-2102      Acoustic and Vibration Monitoring at Rock-Tenn Powerhouse         vibration monitoring.                                                                 Dan Capra                Rock-Tenn                          Kayla Weigelt               Rosemount Inc
                                                                                                                      Savannah River Nuclear Solutions (SRNS) required more than economic
                                                                                                                      justification for wireless implementation in their plant. An intense three day test
                                                                                                                      of wireless hardware integrated into AMS and DeltaV was completed.
                                                                                                                      Security, reliability and ease of use were evaluated. Government cyber
                                                                                                                      security experts monitored wireless communications, but no issues were
Workshop   11. Wireless Applications   11-2229      Wireless Field Networks are Secure                                found.                                                                                Milton Sanders           Savannah River Nuclear Solutions   Carl Price                  R. E. Mason Company
                                                                                                                      Canadian Electrolytic Zinc of Canada (CEZinc) have implemented a wireless
                                                                                                                      network with 2 vibration monitoring transmitters (9420) to safely restart a Ball
                                                                                                                      Mill. This workshop will present CEZinc plan and strategy to implement
                                                                                                                      Wireless Vibration Transmitters through the plant to monitor critical assets in
                                                                                                                      order to reduce and eliminate unscheduled downtime and improve plant
Workshop   11. Wireless Applications   11-2426      Wireless Vibration Transmitter Allows a Plant to Restart          reliability and safety.                                                               Jean-Francois Gagne      CE Zinc                            Michel Portelance           Laurentide Controls
                                                                                                                      Galata Chemicals, Taft, LA, installed a Wireless Ethernet Bridge solution to
Workshop   11. Wireless Applications   11-2430      Wireless DeltaV Network                                           solve a plant-wide DeltaV process control network need.                               Kenneth Marse            -                                  Dale Thibodeaux             John H. Carter Co., Inc.
                                                                                                                      A Domtar Paper mill has standardized on FIELDVUE DVC6000‘s with
                                                                                                                      Performance Diagnostics, but has not harnessed the diagnostic power of their
                                                                                                                      FIELDVUE device. This workshop will discuss how stranded diagnostics from
                                                                                                                      their new Wireless network allowed the mill to utilize FIELDVUE‘s true
                                                                                                                      diagnostics rather than the implied position feedback from their ―loop health‖
Workshop   11. Wireless Applications   11-2489      Utilizing Wireless HART for Valve Preventative Maintenance        monitoring system.                                                                    Todd Payne               -                                  Ryan Enockson               Emerson Process Management
                                                                                                                      Green Bay Packaging's steam valve on the main pressure header supplies
                                                                                                                      steam to a dryer on the paper machine. The reliability of this valve is critical to
                                                                                                                      the performance of the paper machine's dryer section. Additionally, eight
                                                                                                                      separate pressure transmitters on the steam and condensate drums of the
                                                                                                                      dryer become clogged and provide poor measurement data. This workshop
                                                    Steam Driven - Wireless HART Improves Reliability and             will discuss how wireless Valve and Instrument monitoring are vital for these
Workshop   11. Wireless Applications   11-2490      Maintainability                                                   nine devices.                                                                         Dan Hendricks            -                                  Ryan Enockson               Emerson Process Management
                                                                                                                      In the face of rising energy costs, Verso Paper in Bucksport, ME decided to
                                                                                                                      implement an Energy Management Program to monitor and reduce the use of
                                                                                                                      electricity, steam, air, and water. To benchmark energy costs, a need for
                                                                                                                      numerous additional measurements to track energy in individual process
                                                                                                                      areas was recognized. These measurements were installed by utilizing
                                                                                                                      wireless technology, which significantly reduced the capital expenditure
                                                                                                                      required and allowed the project to proceed within budget. With this new
                                                    Wireless Technology Enables Energy Monitoring and Significant     Energy Management Program, Bucksport has been able to significantly
Workshop   11. Wireless Applications   11-2527      Financial Benefit for Verso                                       reduce energy use.                                                                    Robert Sabin             Emerson Process Management         Philip Henry                New England Controls
                                                                                                                      Howe Sound Pulp and Paper has developed an innovative way to integrate
                                                                                                                      reliability with their maintenance system. By utilizing wireless technology
                                                                                                                      along with multiplexers for digital communications with their HART devices
                                                                                                                      they are able to remotely access instrument diagnostics. Now not only are
                                                                                                                      they taking advantage of a predictive maintenance approach, they are also
                                                                                                                      able to optimize safety, and save time by eliminating unnecessary trips to the
Workshop   11. Wireless Applications   11-2532      Wireless Maintenance System in a Pulp Mill                        field including "no fault found" calls.                                               Kim Creelman             Howe Sound Pulp and Paper          Al Hlavach                  NORPAC a division of Spartan Controls
                                                                                                                      The customer we worked with was Western Farmers Electric COOP. This
                                                                                                                      power plant can generate 600MWatts of power from its 11 units. WFEC
                                                                                                                      needed a way to monitor waste water flow from the plant. This was needed
                                                                                                                      due to state environmental regulations. This effluent is currently monitored
                                                                                                                      remotely via 2 chart recorders on ORP and ultrasonic level. WFEC chose
                                                                                                                      Emerson's Smart Wireless transmitters for this project to sense the effluent
                                                                                                                      flow and temperature from these units due to easy installation and lower cost
Workshop   11. Wireless Applications   11-2552      Wireless Savings on Existing Effluent Flows                       as compared to wired transmitters.                                                    Torry Wise               Western Farmers Electric Coop      -                           -
                                                                                                                      GreenHouse gas compliance requires the use of several Coriolis meters at a
                                                                                                                      Dupont plant. Required annual wet-calibrations would be challenging from a
                                                                                                                      resource, cost and equipment perspective. An AMS Snap-on for Meter
                                                    The Cost-Saving Integration of Micro Motion Coriolis Meters and   Verification, coupled with Wireless HART solved this problem. Reporting is
Workshop   11. Wireless Applications   11-2557      Wireless HART to Meet GreenHouse Meter Verification               facilitated by linking AMS directly to the SAP system.                                Kien Vo                  DuPont                             Sam Gooding                 Emerson Process Management
                                                                                                                      The Reliance Group, founded by Dhirubhai Ambani (1932-2002), is India's
                                                                                                                      largest private sector enterprise. Group's annual revenues are in excess of
                                                                                                                      US$ 44 billion. The flagship company, Reliance Industries Limited, is a
                                                                                                                      Fortune Global 500 company and largest in the private sector.Emerson's
                                                                                                                      Smart Wireless solution was chosen was Skin Temperature Monitoring
                                                                                                                      application in the Fluidized bed reactor of Linear Low Density Polyethylene
                                                                                                                      plant (LLDPE), Nagothane, India.The session describes how the temperature
                                                    Smart Wireless Saves Expensive Shutdowns in Linear Low            monitoring prevented the agglomerate formation and thereby avoided two
Workshop   11. Wireless Applications   11-2560      Density Polyethylene Plant                                        plant shutdowns.                                                                      Muralidhar Bellamkonda   Reliance Industries Limited        -                           -
                                                                                                                      It is a challenge to measure level accurately in remote located vessels. This is
                                                                                                                      a real case when high sensitive radars were installed together with wireless
                                                                                                                      THUM adapters and how this decreased installation costs and yet optimized
                                                    Guided Wave Radar With Wireless THUM Increases Accuracy           performance, increased safety, and reduced maintenance costs in a case
Workshop   11. Wireless Applications   11-2561      and Safety at an E.on Power Plant in Sweden                       where no signal wires were available.                                                 Ingemar Serneby          Emerson Process Management         Christer Spångberg          Emerson Process Management




                                                                                                                                                           28
                                                                                                                                     2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                  Session ID   Title                                                            Abstract                                                                         Presenter(s) Full Name   Presenter(s) Company             Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                     Wireless instrumentation has been evaluated and implemented throughout
                                                                                                                     DuPont at an increasing rate over the last several years. The main driver has
                                                                                                                     been economics, although applications in which wired instrumentation is either
                                                                                                                     technically or economically not feasible is another significant driver. To
                                                                                                                     support this work, DuPont Engineering has provided support and hands-on
                                                                                                                     testing for integration of the Emerson Smart Wireless system with the various
                                                                                                                     control systems used within DuPont. These integrations, along with examples
Workshop   11. Wireless Applications   11-2590      Emerson Smart Wireless Integrations and Applications             of applications, will be presented.                                            Nancy Givens               DuPont                           -                           -

                                                                                                                     This presentation follows the installation of WirelessHART devices for                                                                     Mark Nixon                  Emerson Process Management
                                                                                                                     detecting activation of safety showers, tank levels, hazardous gas detection,                                                              Frank Seibert               Pickle Research Center, University of
Workshop   11. Wireless Applications   11-2593      Utilizing Wireless for EHS Applications                          and blocking valves at the UT Pickle Research Site in Austin, TX.                Robert Montgomery        University of Texas at Austin                                Texas at Austin

                                                                                                                     Wireless technology is becoming a mature technology: it has approved
                                                                                                                     industry standards (ISA, etc.) and interoperable features (WirelessHART).
                                                                                                                     There is a broad variety of instruments available, security is solid and battery
                                                                                                                     technology continues to evolve. The last hurdle to implementation remaining
                                                                                                                     for many is no longer a technical challenge, but rather the cultural ones we
                                                                                                                     face with management, maintenance, and operations. This session will
                                                                                                                     explore how to engage the "old school", understand their concerns and
Workshop   11. Wireless Applications   11-2609      Selling Wireless at an "Old School" Plant                        demonstrate the reliability and ease of use found in wireless technology today. Benjamin Larson           Evonik Degussa Corporation       -                           -

                                                                                                                     This is the third order in Brazil of wireless radars for Maritime Terminals and a
                                                                                                                     reinforcement of our leadership position with wireless technology. It is one of
                                                                                                                     the largests Smart Wireless orders for Rosemount Tank Gauging in the world.
                                                                                                                     Our representative team in Brazil (Fluxo) have done a terrific job with this kind
                                                                                                                     of application. By the way, this solution was provided for two sites of
                                                                                                                     Ultracargo, located in the ports of Aratu at Bahia State and Suape at
Workshop   11. Wireless Applications   11-2617      Wireless Tank Gauging System for Inventory Control               Pernambuco State, both located at Northeast of Brazil.                            Ricardo Carrer          -                                André Gonçalves             -
                                                                                                                     Tank gauging system for inventory control at Cattalini, an independent liquid
                                                                                                                     terminal on Paranagua/PR/Brazil.

                                                                                                                     This is the first order in Brazil of wireless and SAAB radars in Maritime
                                                    Improving Inventory Control at Maritime Terminals with Emerson   Terminals. A major step to consolidate our dominant position with wireless
Workshop   11. Wireless Applications   11-2623      Wireless Solution                                                technology.                                                                      Fábio André              Fluxo Soluções                   -                           -

                                                                                                                     The customer we worked with was CMC at Cayce, S.C. CMC needed a way
                                                                                                                     to monitor some additional measurements around the Electric Arc Furnace to
                                                                                                                     improve efficiency through an energy analysis, with the option to move or
                                                                                                                     remove devices while gathering data. After studying alternatives, CMC
                                                                                                                     decided to go with a wireless Technology; specifically Wireless HART.
                                                                                                                     CMC chose Emerson's Smart Wireless Transmitter for this project to sense
                                                                                                                     temperature, flow and pressure around an Electric Arc Furnace. The system
Workshop   11. Wireless Applications   11-2626      Energy is the Key - Emerson Wireless Helps in Steel Production   was integrated into a Siemens PLC.                                               Dave Smith               Wunderlich-Malec                 Greg Huey                   Emerson Process Management
                                                                                                                     For a new plant extension, it was necessary to install several instruments and
                                                    Wireless Solution Helps to Install Several Instruments at the    as the existing DCS has no room available in analog I/O, we seek a wireless
                                                    Existing DCS with No Room Available in Analog I/O at FMC         alternative, bringing the monitoring instrument (flow meters) PV to the DCS
Workshop   11. Wireless Applications   11-2633      Lithium Plant                                                    without using the analog inputs.                                                 Rodrigo Figueroa         FMC                              Sebastian Casas             FMC
                                                                                                                     The biggest competitive advantage we have in every business is the ingenuity
                                                                                                                     of our people. Unfortunately, we misuse some of that talent by assigning
                                                                                                                     people to do monotonous, boring tasks like taking rounds or gathering data.
                                                                                                                     This session uses real-life examples of business justifications for wireless
                                                                                                                     investments, details solutions that have been implemented, and proposes
                                                                                                                     bases for demonstrating the value created by taking advantage of this proven
Workshop   11. Wireless Applications   11-2634      Business Justification for Wireless Technology Investments       technology.                                                                      Greg Stephens            Savannah River Remediation       -                           -

                                                                                                                     The US Department of Homeland Security (DHS) is looking at all chemical
                                                                                                                     manufacturers to make sure they are prepared and not a national risk for a
                                                                                                                     terrorist attack. Chemical companies that have certain chemicals or quantities
                                                                                                                     of substances must comply with new standards set forth by the DHS. Video
                                                                                                                     along with Emerson products and services can be key components of
Workshop   11. Wireless Applications   11-2636      Video Solutions to Meet DHS Requirements                         solutions designed to meet these requirements.                                  Clarke Esler              Industrial Video & Control       Keith Sowalskie             Experitec, Inc
                                                                                                                     Industrial Sensor Systems (ISS) is a start-up company with a newly developed
                                                                                                                     wireless gas transmitter using Wireless HART and featuring a 5+ year battery
                                                                                                                     life. Now any location on or offsite can be quickly and inexpensively connected
Workshop   11. Wireless Applications   11-2693      New Wireless HART Gas Transmitter                                via a Wireless HART mesh network.                                               Joshua Sakov              Industrial Sensor Systems Inc.   Michael Papesh              Industrial Sensor Systems Inc.

                                                                                                                     The first concern anyone has when considering any application of wireless as
                                                                                                                     part of a solution in their process plant is "how do I secure it?" Faced with the
                                                                                                                     fear and uncertainty of the different types of wireless attacks that are
                                                                                                                     publicized in the media (Denial of Service, Rogue Access Point, Honeypot,
                                                                                                                     etc.) and the complexity of deploying a robust security system, many give in to
                                                                                                                     their fear. This paper demonstrates how both WirelessHART and Wi-Fi
                                                                                                                     networks are fully secured using both basic and advanced security features,
Workshop   11. Wireless Applications   11-2709      Wireless Security                                                and how to integrate the wireless and wired security systems.                     Neil Peterson           Emerson Process Management       -                           -

                                                                                                                     New environmental policies and regulations in China have required retrofit
                                                                                                                     projects to improve water usage efficiency in power plants. The state-owned
                                                                                                                     Pucheng Power Plant in Shaanxi province has implemented one of the first
                                                                                                                     WirelessHART networks in China to support the National water saving reform
                                                                                                                     program and meet stringent requirements on water discharge and drainage.
                                                    Pucheng Power Plant Improves Water Usage Efficiency with         This paper will discuss how a power plant used wireless technology to support
Workshop   11. Wireless Applications   11-2729      Wireless Retrofit Project                                        China's sustainable environment initiatives.                                  Hongyan Li                  China Huadian Engineering        Bill Zhou                   Emerson Process Management




                                                                                                                                                        29
                                                                                                                                       2011 Emerson Global Users Exchange




Approved Sessions
Type       Track Name                  Session ID   Title                                                             Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                      This workshop will explore the process of wireless implementation in a deltaV
                                                                                                                      version 11 environment. I will detail the selection process, design,
                                                                                                                      implementation and cost savings realized by the project. The Workshop will
                                                                                                                      also briefly cover wireless vibration and the added benefit of device diagnostic
Workshop   11. Wireless Applications   11-2756      Saving with Wireless                                              realized by the project.                                                             Bryan Spiegel            Seadrift Coke LP             -                           -

                                                                                                                      This presentation will detail the work involved in utilizing Smart Wireless
                                                                                                                      Technology to set up a completely redundant high level alarming system for
                                                                                                                      crude oil storage tanks. It will examine wired vs wireless costs, an initial
                                                                                                                      wireless system that was not reliable and the use of Rosemount's 702
Workshop   11. Wireless Applications   11-2769      Crude Oil Tank Alarming Using Smart Wireless Solutions            Switches mounted to a competitors level switch to deliver reliable results.      John Kuloszewski             Emerson Process Management   -                           -
                                                                                                                      Newmont's Minera Yanacocha complex in Peru is the largest gold mine in
                                                                                                                      Latin America and the second largest in the world. In 2010, Newmont decided
                                                                                                                      to start monitoring the performance of the Cyclone Pump, one of the main
                                                                                                                      critical equipment for the process. This solution includes Smart Wireless
                                                                                                                      technology for pressure and vibration measurement and an online pump
                                                                                                                      efficiency analysis (pump curve performance) with DeltaV control system. This
                                                    Smart Wireless Predicts Critical Equipment Damages, Improves      is an extension of the PlantWeb digital architecture that Newmont
Workshop   11. Wireless Applications   11-2777      Control and Avoids Safety Operational Issues of Gold Mill Plant   implemented for the Gold Mill project in 2008.                                   Wilber Blas                  Newmont- Minera Yanacocha    Carlos Seguin               Vamsac
                                                                                                                      Profertil has at its plant a total of 4 GE compressors. By the implementation of
                                                                                                                      two wireless networks connected to the Foxboro I/A system, Profertil is now
                                                    Smart Wireless Improves 7% Performance of Critical                able to monitor online the efficiency of the compressors and can also
Workshop   11. Wireless Applications   11-2788      Compressors at Profertil Chemical Plant                           determine its performance.                                                       Pablo Laschiaza              Profertil                    Christian Cacciavillani     Emerson Process Management

                                                                                                                      The thought of monitoring hundreds of steam traps can be overwhelming but
                                                                                                                      what if you start with just 10? General Mills was able to start monitoring just
                                                                                                                      10 traps and saw benefits from this small installation. The devices installed in
                                                                                                                      minutes and they were able to quickly determine if a trap was in a good or bad
                                                                                                                      state. General Mills was able to know if a steam trap was failing quickly and
                                                                                                                      replaced the bad traps. By knowing which traps were failing, time was saved                                                                John Hillencamp             Emerson Process Management
Workshop   11. Wireless Applications   11-2819      General Mills Starts Small to Save Big with Energy Cost           that would have been spent finding the bad traps.                                Richard Luneack              Flour Enterprises, Inc       Daniel Noles                TVA

                                                                                                                      Chevron produces oil and natural gas in Argentina, and it also sells finished
                                                                                                                      products in the country.
                                                                                                                      Chevron is the third-largest producer of oil in Argentina, with concessions in
                                                                                                                      the Neuquén Basin. Their expanded waterflood operations are sustaining oil
                                                                                                                      output at the large El Trapial Field.
                                                                                                                      One of the largest Bristol SCADA systems is used to sustain operations with
Workshop   11. Wireless Applications   11-2826      Oil Field Operations Improvement at Chevron "El Trapial"          remote facilities. A new facility ―Batería #9‖ started operations recently.          Roberto Suarez Galan     Chevron                      Sebastian Hernandez         Emerson Process Management

                                                                                                                      Monitoring of relief valves is a challenge, detecting when they are "simmering",
                                                                                                                      or have lifted-off, or if after a lift-off did they re-seat fully. Sometimes knowing
                                                                                                                      exactly when and how long an emission lasted is of value, especially with
                                                                                                                      fugitive emissions. In the past when relief valves went off costs associated
                                                                                                                      with fines assumed the worst case scenario. This presentation covers the
                                                                                                                      results from at least one customer installation where innovations in wireless
                                                                                                                      monitoring were not available until now. This presentation will cause you to
Workshop   11. Wireless Applications   11-2830      Wireless Relief Valve Monitoring is Now Possible                  rethink your approach to solving problems.                                           -                        -                            Kurtis Jensen               Emerson Process Management

                                                                                                                      Tennessee Gas Pipeline, a division of El Paso Corporation, installed a
                                                                                                                      wireless solution as part of a transmission station revamp. The wireless
                                                                                                                      technology enabled the project team to provide critical valve status information
                                                                                                                      to station controllers within the aggressive budget and schedule constraints of
                                                                                                                      the project. Eliminating the cost of conventional installation equipment
                                                                                                                      generated an estimated cost savings of $100,000 over the traditional wired
                                                    Wireless Wonder - Technology Yields Increased Confidence,         approach and has provided real time valve position indication, thus increasing
Workshop   11. Wireless Applications   11-2843      Decreased Costs for Tennessee Gas Pipeline                        confidence in wireless capabilities and improving process control.                   Harrison Banks           El Paso Corporation          Damian Dartez               Emerson Topworx
                                                                                                                      For a refiner, fouling can be a costly problem whether due to asphaltenes
                                                                                                                      precipitating out, desalter misoperation causing inorganics to foul, or reduction
                                                                                                                      in flow reducing overall velocity in the exchanger. One simple, low
                                                                                                                      implementation cost option is to monitor the heat transfer across susceptable
                                                                                                                      exchangers like the crude unit pre-heat train. Wireless temperature
                                                                                                                      mesureuments can be added to empty thermowells along with process flows
                                                                                                                      to calculate heat transfer, and then trend the degradation to plan for optimal
Workshop   11. Wireless Applications   11-2856      Fouling and Heat Exchanger Monitoring                             time to clean.                                                                       Tim Olsen                Emerson Process Management   Gary Hawkins                Emerson Process Management
                                                                                                                      The Mid-American Midstream Company was looking at how to reduce the
                                                                                                                      maintenance costs and increase reliability with 11 of their pipeline pumps.
                                                                                                                      They came to Emerson with a request for wireless pressure transmitters to
                                                                                                                      use on the differential pressure of the seal flush filters. The operators would be
                                                                                                                      notified when high differential pressure was occurring rather than making
                                                                                                                      frequent rounds in the field to monitor the local gauges. The proposed system
                                                                                                                      would improve the preventive maintenance practices and lower the cost
Workshop   11. Wireless Applications   11-2875      Wireless Improves Pump Predictive Maintenance                     associated with maintaining the pumps.                                               Bradley Orsak            Emerson Process Management   -                           -
                                                                                                                      This session will discuss how Wireless Hart limit switches mounted on self
                                                                                                                      operated pressure regulators can provide notification that the regulators are
Workshop   11. Wireless Applications   11-2876      Using Wireless to Protect Workers                                 adding Nitrogen into the instrument air systems.                                     Pete Priest              Scallon Controls             -                           -
                                                                                                                      Celanese Chemical, Clear Lake Plant, was faced with the obsolescence of the
                                                                                                                      Rosemount Hydrostatic Tank Guaging (HTG) system. Multiple replacement
                                                                                                                      technologies were reviewed and initially wireless solutions were not being
                                                                                                                      considered.

                                                                                                                      After reviewing HTG topology and the aged wiring installation, wireless
                                                                                                                      surfaced as an optimal alternative solution compared to the wired solutions                                                                Bryan Barrington            Emerson - Rosemount Division
Workshop   11. Wireless Applications   11-2884      Wireless Solution for HTG Replacement                             being reviewed.                                                                      Kevin Klein              Celanese Chemical            John Scott                  Emerson Process Management




                                                                                                                                                           30
                                                                                                                                           2011 Emerson Global Users Exchange




Approved Sessions
Type           Track Name                  Session ID   Title                                                            Abstract                                                                                Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                         Oxy acquired a small independent oil producer in the Permian Basin. The
                                                                                                                         acquisition conclusion left a data gap from the facilities at the acquired
                                                                                                                         company. To have all critical information from the acquired facility available,
                                                                                                                         Oxy had to get a large number of transmitters online fast. The only solution
                                                                                                                         was wireless! 200 end devices and 22 gateways brought the new facility into
Short Course   11. Wireless Applications   11-2899      Wireless Solution for Emerency Aquisition                        the 21st century and the SCADA system.                                                  Justin Saxon             Oxy                          Elliot Yanzuk               Emerson Process Management

                                                                                                                         Many measurement challenges exist when monitoring high temperature
                                                                                                                         assets such as Arc Furnaces, including high temperature, moving platforms,
                                                                                                                         and high EMI. Northstar Bluescope Steel had all of these problems and more.
                                                                                                                         They used these points for control, and their only solution was shutting the
                                                                                                                         furnace down and replacing the wires often. By implementing an Emerson
                                                                                                                         Smart Wireless technology, the customer was able to reduce or eliminate all of
                                                                                                                         these measurement challenges, resulting in greatly reduced maintenance
Workshop       11. Wireless Applications   11-2902      When the Heat is On, Control with Wireless                       costs, and additional throughput valued up to $50,000,000 per year.            Roy Gueldenzoph                   Rosemount Measurement        Mike Pearson                Emerson Process Management
                                                                                                                         The customer we worked with was Marathon Petroleum Company in Texas
                                                                                                                         City, TX. This refinery processes 76K barrels of oil/day. Marathon needed a
                                                                                                                         way, independent of the normal tank gauging/monitoring system, to alarm
                                                                                                                         high levels on 58 tanks. The 58 tanks are spread across 4 different tank
                                                                                                                         farms. The tank farms utilize a Varec FuelsManager® system to manage the                                                                      Greg Huey                   Emerson Process Management
Workshop       11. Wireless Applications   11-2911      Don't Spill or Overfill - Marathon Petroleum Company             liquid inventory of various hydrocarbon products.                              Mike Kelsheimer                   Marathon Petroleum Company   Warren Merriman             Emerson Process Management
                                                                                                                         The North American power industry sees tremendous potential benefits in
                                                                                                                         utilizing SmartWireless-enabled sensors. However, this new technology
                                                                                                                         needs to be deployed in a fashion which allows a power plant to conform to
                                                                                                                         the evolving NERC CIP security standards.

                                                                                                                         Relevant aspects of the NERC CIP standards are summarized. Key
                                                                                                                         characteristics of the IEC62591-compliant technology pertinent to this effort
                                                                                                                         are highlighted, and then a number of alternate network topologies are
                                                        Utilizing Wireless I/O in Power Plants in a NERC CIP Compliant   discussed, including possible strengths/weaknesses. Finally, future directions                                                                Nicholas Meyer              Emerson Process Management
Workshop       11. Wireless Applications   11-2917      Fashion                                                          of the NERC CIP effort are reviewed.                                           Jeff Potter                       Emerson Process Management   Roger Pan                   Emerson Process Management

                                                                                                                         In FY11 Tecpetrol implemented the second expansion of its Smart Wireless
                                                                                                                         network, integrating Aguarague, Chango Norte and Lomitas fields. With this
                                                                                                                         new installation, additional maintenance and operational savings were
                                                                                                                         increased, as well as the volume of gas sold to its customers.
                                                                                                                         Tecpetrol is an Argentinean company whose principal activities are oil and gas
                                                        How to Obtain 65% Maintenance Cost Reductions and 35%            exploration and production as well as the transport and distribution of gas and
                                                        Increase in Sales in Gas Production Using Smart Wireless         electricity. The company has an annual production capacity of 31.7 million
Workshop       11. Wireless Applications   11-2924      Technology, Ultrasonic and Flow Meters                           barrels equivalent.                                                             Odin Fernandez                   Tecpetrol                    Guido Mangieri              Emerson Process Management
                                                                                                                         For my presentation, I would like to lead the listener through our journey
Workshop       11. Wireless Applications   11-2932      Wireless Worker Implementation                                   implementing wireless technology with the Wireless Worker.                      Robert Farrar                    Dow Chemical                 -                           -
                                                                                                                         This short course will explore wireless control solutions that are now possible
                                                                                                                         due to the advent of wireless output devices, gateway redundancy, one
                                                                                                                         second wireless updates, and report by exception (triggered updates). We will
                                                                                                                         show how to configure both input and output devices; network and gateway;
                                                                                                                         map the variables to the control host, all to engineer an effective wireless
                                                                                                                         control solution.
                                                        Wireless Control Solutions - Engineering Guide to Wireless                                                                                       Kurtis Jensen                    Emerson Process Management
Short Course   11. Wireless Applications   11-2943      Control                                                          A demonstration of wireless control will be given.                              Nicholas Meyer                   Emerson Process Management   Tracy Niebeling             Emerson Process Management

                                                                                                                         Natural gas wells are an important and growing part of the world's energy
                                                                                                                         infrastructure. Gas wells often have their production extended by the
                                                                                                                         installation of a plunger lift. This adds the need for at-wellhead control
                                                        Do You Know Where Your Plunger Is? Wireless Control of           consisting of casing pressure, tubing pressure and a plunger arrival sensor.
Workshop       11. Wireless Applications   11-2945      Plunger Lift on Gas Well                                         These inputs are sent to a control system, which drives the well's control valve. Tracy Niebeling                Emerson Process Management   -                           -

                                                                                                                         One method to accurately determine the mass of product in a tank is
                                                                                                                         hydrostatic tank gauging. This system involves 2-4 pressure and temperature
                                                                                                                         transmitters measuring the contents of each tank. These systems often have
                                                                                                                         lots of wiring infrastructure, and computers, which can break and become
                                                                                                                         outdated over time. This paper explores how multi-input WirelessHART
                                                                                                                         transmitters can replace this aging infrastructure while still utilizing the existing
                                                                                                                         pressure and temperature transmitters. This solution allowed a chemical
Workshop       11. Wireless Applications   11-2947      Upgrade of HTG System Made Easy With Wireless                    company in France to save a tremendous amount of money.                                 Jim Cobb                 Emerson Process Management   -                           -
                                                                                                                         An acid plant with a capacity of 300 tons/day was built in the Third Region of
                                                                                                                         Chile to provide the necessary amount of sulphuric acid for the Leaching
                                                        WirelessHart Does it Again: Smart Wireless and AMS Device        Copper Production Process. Smart Wireless was a key technology to reduce
                                                        Manager Reduce 20% Startup Time and Allows Operational           startup times and AMS Device Manager implemented to obtain asset                                                                              Manuel Esquivel             Emerson Process Management
Workshop       11. Wireless Applications   11-2954      Benefits in Chemical Plant in Chile                              management diagnostics.                                                                 Victor Gonzalez          Cemin                        Guido Mangieri              Emerson Process Management
                                                                                                                         Metals & Mining is one of the most promising industries in Latin America. At
                                                                                                                         this point, major players as Codelco, Barrick and Newmont have installed
                                                        Smart Wireless in Metals & Mining Does Improve Production and    Smart Wireless to improve their operations and reduce costs. In this workshop
                                                        Delivers Maintenance and Safety Benefits (Even in Control        we will cover most of those applications and the results obtained in the "real                                                                JC Alvarez                  Barrick
Workshop       11. Wireless Applications   11-2957      Applications!)                                                   life".                                                                                  Guido Mangieri           Emerson Process Management   Wilber Blas                 Newmont- Minera Yanacocha
                                                                                                                         It is a large undertaking to manage an entire system of steam traps. This
                                                                                                                         company had many traps that needed to be tested regularly but testing
                                                                                                                         regularly went to the bottom of their to do list with more critical things going on.
                                                                                                                         They knew that managing their traps could save them a lot of money in energy
                                                                                                                         costs. They decided to install 100 Rosemount 708 Wireless Acoustic
                                                                                                                         Transmitters to monitor their steam traps and were able to see which traps
                                                                                                                         were failing. They were then able to repair or replace the failed traps and save
Workshop       11. Wireless Applications   11-2972      Instant ROI with Steam Trap Monitoring                           steam.                                                                                  Melissa Stiegler         Emerson Process Management   -                           -

                                                                                                                         DAK Americas is comprised of three main business items: Fibers, Monomers
                                                        Vibration Monitoring of Fans and Compressors With CSI 9420       and Resins. With the PET resin plant in Cosolecaque, Dak Americas
Workshop       11. Wireless Applications   11-2983      Wireless Vibration Transmitter                                   increased its production capacity and satisfy national and international.               Manuel Alonso            DAK Americas                 René Berumen                Emerson Process Management




                                                                                                                                                              31
                                                                                                                                                             2011 Emerson Global Users Exchange




Approved Sessions
Type                  Track Name                          Session ID   Title                                                                Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company              Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                            Monitoring of temperature on Fin Fan Exchangers in Unpgrader in Fort
Workshop              11. Wireless Applications           11-2986      Fin Fan Exchanger Wireless Temperature Monitoring                    McMurray, Alberta.                                                                   Adnan Zaheer             Suncor                            Jeremy Stecyk               Spartan Controls
                                                                                                                                            The Federal Power Utility in Mexico, CFE installed a Pervasive Field Network
                                                                                                                                            using WiFi coverage for data back-haul, avoiding running new cable to
                                                                                                                                            gateways. The application is steam well monitoring in an expansive
Workshop              11. Wireless Applications           11-2990      Geothermal Field Monitoring With A Pervasive Field Network           geothermal field in Mexicali, Mexico.                                                Jim Weikert              ProSoft Technology                Nicholas Meyer              Emerson Process Managment
                                                                                                                                            This presentation will highlight examples where wireless technology can
                                                                                                                                            provide unique solutions for the power industry. The presentation will
                                                                                                                                            highlight examples where wireless installations have solved problems in
                                                                                                                                            nontraditional measurement ways. The presentation will highlight technology
                                                                                                                                            advances as well as application examples that are ready to apply today to
Workshop              11. Wireless Applications           11-3040      Using Wireless in the Power Industry                                 provide and realize significant benefits.                                            Wally Baker              Emerson Process Management        -                           -
                                                                                                                                            Asset Optimization: With Wireless Technology, PP(M)SB able to optimize its
                                                                                                                                            asset at Kerosene Clay Filter change-out, New Diesel Jumper and Kerosene
                                                                                                                                            Jumper Line. We use wireless DP Transmitter to monitor Reactor DP at DCS
                                                                                                                                            and increase safety and optimization production. Plant improves performance
                                                                                                                                            with additional monitoring instruments at minimum cost. Troubleshooting tools
                                                                                                                                            which are able to rectify various plant problem and save on maintenance
Workshop              11. Wireless Applications           11-3201      PP(M)SB Wireless Experience                                          costs.                                                                               Anim Jantan @ Hashim                                      M.
                                                                                                                                                                                                                                                          PETRONAS Penapisan (Melaka) Sdn BhdFeizal M. Ghazali          -
                                                                                                                                            This Micro Motion short course is for anyone who is connected with the
                                                                                                                                            efficiency, safety and maintenance of any plant process and who wants to
                                                                                                                                            maximize profitability, uptime and product quality. The growth of Coriolis Flow
                                                                                                                                            and Density meters continues to displace other technologies. Attendees will
                                                                                                                                            also learn about an exciting Micro Motion capability in the area of Smart Meter      Anthony Gentile
Educational Services Courses
                       12. Emerson Educational Services   12-1560      Coriolis Best Practices and Smart Meter Verification                 Verification.                                                                        Steve Lopez              Micro Motion                      Patrick Zimmer              -
                                                                                                                                            Education Short Course (3.5 - 4 hours)

                                                                                                                                           This course is recommended for individuals who specify control valves for
                                                                                                                                           industrial processes that exhibit non-standard or non-ideal behavior, or are
                                                                                                                                           processes critical to plant function. The course addresses specific process
                                                                       Control Valve Selection for Real, Non-Standard, or Critical Process applications that fall outside the scope of the present day industry standards        Melissa Niesen                                             Roger Anders                Emerson Process Management
                       12. Emerson Educational Services
Educational Services Courses                              12-2200      Applications                                                        from the perspective of 'real' fluid behavior.                                        Marc Riveland            Emerson Process Management        Dennis Beckman              Emerson Process Management

                                                                                                                                            "Practical Loop Tuning using Lambda Tuning Method" short course is a 3-
                                                                                                                                            hour introduction to modern process control concepts that include
                                                                                                                                            understanding process dynamics and the use of non-oscillatory Lambda loop Norman Ito                          Emerson Process Management
                       12. Emerson Educational Services
Educational Services Courses                              12-2394      Practical Loop Tuning Using Lambda Tuning Method                     tuning methods to improve loop performance and minimize process variability. Andrew Waite                     Emerson Electric Canada Ltd.      -                           -

                                                                                                                                            This course is recommended for individuals who use DeltaV as an interface to
                                                                                                                                            Profibus DP and / or DeviceNet devices. The course will provide hands on
                                                                                                                                            exposure to the new enhanced device diagnostic capabilities and
                                                                                                                                            configuration options available in DeltaV version 11.3 and AMS Device
                                                                                                                                            Manager version 11.1.1. The participant will connect and configure a Profibus
                                                                                                                                            DP device and a DeviceNet device in DeltaV Explorer, will configure a control
                                                                       DeltaV (11.3) and AMS Suite: Intelligent Device Manager (11.1.1)     module for each device and will use AMS Device Manager and Control Studio Jesse Armantrout
Educational Services Courses
                       12. Emerson Educational Services   12-3240      Enhanced Profibus DP and DeviceNet Diagnostics                       to evaluate faults injected into the device.                                  Darrell Dray                    -                                 -                           -

                                                                                                                                            This course will familiarize the attendee with the Document Control and
                                                                                                                                            Archiving (DCA) module in the Syncade suite of applications through lectures
                                                                                                                                            and hands-on exercises. Users will add documents to the repository and
                                                                                                                                            modify them quickly and easily using check out / check in techniques taught in
                                                                                                                                            the class. Document statuses will be discussed and users will do exercises
                                                                                                                                            using manual and automatic promotion techniques to modify a document
                                                                                                                                            status. Users will also exercise the Change Request process in DCA to
                                                                                                                                            electronically handle the usually painful and time consuming review and
                                                                       Electronic Document Storage Using the Syncade Document               approval process of document modification and approval. Lectures and                 Russ Pothast
Educational Services Courses
                       12. Emerson Educational Services   12-3241      Control and Archiving (DCA) Module                                   exercises on DCA Packages will also be covered.                                      Bill Wyre                -                                 -                           -
                                                                                                                                            The 4-hour Alarm Management session will provide an overview of alarm
                                                                                                                                            management concepts and techniques, alarm philosophy, alarm analysis,
                                                                                                                                            rationalization, and alarm lifecycle. The course contains actual class instruction
                                                                                                                                            and practical hands-on lab exercises on DeltaV Alarm Help, DeltaV Analyze,
                                                                                                                                            and SILAlarmTM for personnel who will be involved in the design and
                                                                                                                                            implementation of Alarm Management programs. Learn techniques for
                                                                                                                                            implementing a successful alarm management program consistent with ISA-
                                                                                                                                            18.2, EEMUA - 191 recommendations, and best practices. Acquire general
                                                                                                                                            knowledge of how DeltaV Analyze is used in the Monitoring and Assessment             Juan Gomez
Educational Services Courses
                       12. Emerson Educational Services   12-3242      Alarm Management Overview                                            stage.                                                                               Lori Hobbs               -                                 -                           -

                                                                                                                                            The 4-hour AMS Device Manager session will provide an overview of AMS
                                                                                                                                            Device Manager basic setup and configuration. The course contains actual
                                                                                                                                            class instruction and practical hands on exercises on configuring a modem
                                                                                                                                            and setting up basic AMS Device Manager functions. The course includes
                                                                       Introduction to AMS Device Manager and AMS Device Manager            hands on activities that are designed to expose individuals to manual and            Paul Anderson
Educational Services Courses
                       12. Emerson Educational Services   12-3243      Calibration                                                          automated calibration of HART devices using a Fluke 744 Intelligent calibrator.      Doug Kirks               -                                 -                           -
                                                                                                                                            This short course provides hands-on workshops for individuals responsible for
                                                                                                                                            implementing DeltaV S-series Electronic Marshalling. The lecture will cover the
                                                                                                                                            hardware architecture and configuration of the I/O subsystem. The hands-on
                                                                                                                                            workshops will allow students to install, configure and test their I/O subsystem     Tim Highly
Educational Services Courses
                       12. Emerson Educational Services   12-3244      DeltaV S-Series Electronic Marshalling                               from the screw terminals to the Operator display.                                    Jim Siemers              -                                 -                           -
                                                                                                                                            This short course is for those with no prior experience in vibration analysis.
                                                                                                                                            Students learn about causes of vibration and methods of measurement.
                                                                                                                                            Emerson's CSI 2130 Machinery Health Analyzer will be used to demonstrate
                       12. Emerson Educational Services
Educational Services Courses                              12-3245      Fundamentals of Vibration Analysis                                   vibration principles.                                                                Ron Vowell               -                                 -                           -




                                                                                                                                                                                32
                                                                                                                                                  2011 Emerson Global Users Exchange




Approved Sessions
Type                  Track Name                          Session ID   Title                                                      Abstract                                                                     Presenter(s) Full Name   Presenter(s) Company   Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                  This short course will show you how to download and use Fisher®
                                                                                                                                  Specification Manager. Designed for engineers, Fisher® Specification
                                                                                                                                  Manager software offers a powerful set of tools for producing an ISA
                                                                                                                                  specification sheet faster, improving noise prediction calculations and
                                                                                                                                  exporting dimensional data for Fisher and Baumann™control valves. You‘ll
                                                                                                                                  find it easy to learn and use. Fisher Specification Manager software helps   Bert Evans
Educational Services Courses
                       12. Emerson Educational Services   12-3246      Sizing Control Valves Using Fisher Specification Manager   take the worry out of control valve specification.                           Richie Ritter            -                      -                           -




                                                                                                                                                                    33
                                                                                                                                                                       2011 Emerson Global Users Exchange




Educational Services Courses
Type                           Track Name                         Session ID   Title                                                           Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company           Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                               This Micro Motion short course is for anyone who is connected with the
                                                                                                                                               efficiency, safety and maintenance of any plant process and who wants to
                                                                                                                                               maximize profitability, uptime and product quality. The growth of Coriolis Flow
                                                                                                                                               and Density meters continues to displace other technologies. Attendees will
                                                                                                                                               also learn about an exciting Micro Motion capability in the area of Smart Meter      Anthony Gentile
Educational Services Courses   12. Emerson Educational Services   12-1560      Coriolis Best Practices and Smart Meter Verification            Verification.                                                                        Steve Lopez              Micro Motion                   Patrick Zimmer              -
                                                                                                                                               Education Short Course (3.5 - 4 hours)

                                                                                                                                               This course is recommended for individuals who specify control valves for
                                                                                                                                               industrial processes that exhibit non-standard or non-ideal behavior, or are
                                                                                                                                               processes critical to plant function. The course addresses specific process
                                                                               Control Valve Selection for Real, Non-Standard, or Critical     applications that fall outside the scope of the present day industry standards       Melissa Niesen                                          Roger Anders                Emerson Process Management
Educational Services Courses   12. Emerson Educational Services   12-2200      Process Applications                                            from the perspective of 'real' fluid behavior.                                       Marc Riveland            Emerson Process Management     Dennis Beckman              Emerson Process Management

                                                                                                                                               "Practical Loop Tuning using Lambda Tuning Method" short course is a 3-hour
                                                                                                                                               introduction to modern process control concepts that include understanding
                                                                                                                                               process dynamics and the use of non-oscillatory Lambda loop tuning methods Norman Ito                         Emerson Process Management
Educational Services Courses   12. Emerson Educational Services   12-2394      Practical Loop Tuning Using Lambda Tuning Method                to improve loop performance and minimize process variability.               Andrew Waite                      Emerson Electric Canada Ltd.   -                           -

                                                                                                                                                This course is recommended for individuals who use DeltaV as an interface to
                                                                                                                                                Profibus DP and / or DeviceNet devices. The course will provide hands on
                                                                                                                                                exposure to the new enhanced device diagnostic capabilities and configuration
                                                                                                                                                options available in DeltaV version 11.3 and AMS Device Manager version
                                                                                                                                                11.1.1. The participant will connect and configure a Profibus DP device and a
                                                                                                                                                DeviceNet device in DeltaV Explorer, will configure a control module for each
                                                                               DeltaV (11.3) and AMS Suite: Intelligent Device Manager (11.1.1) device and will use AMS Device Manager and Control Studio to evaluate faults Jesse Armantrout
Educational Services Courses   12. Emerson Educational Services   12-3240      Enhanced Profibus DP and DeviceNet Diagnostics                   injected into the device.                                                     Darrell Dray                   -                              -                           -

                                                                                                                                               This course will familiarize the attendee with the Document Control and
                                                                                                                                               Archiving (DCA) module in the Syncade suite of applications through lectures
                                                                                                                                               and hands-on exercises. Users will add documents to the repository and
                                                                                                                                               modify them quickly and easily using check out / check in techniques taught in
                                                                                                                                               the class. Document statuses will be discussed and users will do exercises
                                                                                                                                               using manual and automatic promotion techniques to modify a document
                                                                                                                                               status. Users will also exercise the Change Request process in DCA to
                                                                                                                                               electronically handle the usually painful and time consuming review and
                                                                               Electronic Document Storage Using the Syncade Document          approval process of document modification and approval. Lectures and                 Russ Pothast
Educational Services Courses   12. Emerson Educational Services   12-3241      Control and Archiving (DCA) Module                              exercises on DCA Packages will also be covered.                                      Bill Wyre                -                              -                           -
                                                                                                                                               The 4-hour Alarm Management session will provide an overview of alarm
                                                                                                                                               management concepts and techniques, alarm philosophy, alarm analysis,
                                                                                                                                               rationalization, and alarm lifecycle. The course contains actual class instruction
                                                                                                                                               and practical hands-on lab exercises on DeltaV Alarm Help, DeltaV Analyze,
                                                                                                                                               and SILAlarmTM for personnel who will be involved in the design and
                                                                                                                                               implementation of Alarm Management programs. Learn techniques for
                                                                                                                                               implementing a successful alarm management program consistent with ISA-
                                                                                                                                               18.2, EEMUA - 191 recommendations, and best practices. Acquire general
                                                                                                                                               knowledge of how DeltaV Analyze is used in the Monitoring and Assessment             Juan Gomez
Educational Services Courses   12. Emerson Educational Services   12-3242      Alarm Management Overview                                       stage.                                                                               Lori Hobbs               -                              -                           -

                                                                                                                                               The 4-hour AMS Device Manager session will provide an overview of AMS
                                                                                                                                               Device Manager basic setup and configuration. The course contains actual
                                                                                                                                               class instruction and practical hands on exercises on configuring a modem and
                                                                                                                                               setting up basic AMS Device Manager functions. The course includes hands on
                                                                               Introduction to AMS Device Manager and AMS Device Manager       activities that are designed to expose individuals to manual and automated           Paul Anderson
Educational Services Courses   12. Emerson Educational Services   12-3243      Calibration                                                     calibration of HART devices using a Fluke 744 Intelligent calibrator.                Doug Kirks               -                              -                           -
                                                                                                                                               This short course provides hands-on workshops for individuals responsible for
                                                                                                                                               implementing DeltaV S-series Electronic Marshalling. The lecture will cover the
                                                                                                                                               hardware architecture and configuration of the I/O subsystem. The hands-on
                                                                                                                                               workshops will allow students to install, configure and test their I/O subsystem     Tim Highly
Educational Services Courses   12. Emerson Educational Services   12-3244      DeltaV S-Series Electronic Marshalling                          from the screw terminals to the Operator display.                                    Jim Siemers              -                              -                           -
                                                                                                                                               This short course is for those with no prior experience in vibration analysis.
                                                                                                                                               Students learn about causes of vibration and methods of measurement.
                                                                                                                                               Emerson's CSI 2130 Machinery Health Analyzer will be used to demonstrate
Educational Services Courses   12. Emerson Educational Services   12-3245      Fundamentals of Vibration Analysis                              vibration principles.                                                                Ron Vowell               -                              -                           -                            -
                                                                                                                                               This short course will show you how to download and use Fisher® Specification
                                                                                                                                               Manager. Designed for engineers, Fisher® Specification Manager software
                                                                                                                                               offers a powerful set of tools for producing an ISA specification sheet faster,
                                                                                                                                               improving noise prediction calculations and exporting dimensional data for
                                                                                                                                               Fisher and Baumann™control valves. You‘ll find it easy to learn and use.
                                                                                                                                               Fisher Specification Manager software helps take the worry out of control valve      Bert Evans
Educational Services Courses   12. Emerson Educational Services   12-3246      Sizing Control Valves Using Fisher Specification Manager        specification.                                                                       Richie Ritter            -                              -                           -




                                                                                                                                                                                          34
                                                                                                                                       2011 Emerson Global Users Exchange




Workshops
Type        Track Name               Session ID   Title                                                            Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                   The Terminal Cabiúnas (TECAB), operating since 1982, is the largest
                                                                                                                   processing center for natural gas in Brazil. Main activities are the receipt and
                                                                                                                   storage of petroleum originated from the Campos Basin by pipeline and pump
                                                  How Petrobras Reduced the Shutdown Time Required to Install      to the terminal Elysian Fields. Natural gas compression is controlled remotely                                                                Heitor Chaya                Braskem
Workshop    1A. Asset Optimization   1A-2407      a Full AMS Device Manager by 86%                                 while a local maintenance team is responsible for the integrity of the system.   Manuel Alonso                DAK Americas                    Paulo Fernandes             Emerson Process Management

                                                                                                                    Braskem, the largest petrochemical company in the Americas and 3rd largest
                                                                                                                    producer of polypropylene in the world, has over 6500 employees and aims to
                                                                                                                    be among the five largest petrochemical companies in the world in 2020. It is
                                                  Braskem Saves Thousands of Dollars Using Predictive               the only integrated petrochemical company in Brazil, which combines the                                                                      Manuel Alonso               DAK Americas
Workshop    1A. Asset Optimization   1A-2408      Diagnostics from AMS Suite Applications                           operations of the first and second generations of plastics production chain.  Heitor Chaya                   Braskem                         Charles Silva               Emerson Process Management - Brazil
                                                                                                                    As more users deploy online AMS Device Managers for communicating with
                                                                                                                    HART and FOUNDATION fieldbus devices, many question what role portable
                                                                                                                    tools will continue to play in their plants. This paper will explore the best
                                                                                                                    practices for using tools such as the 475 Field Communicators to complement
                                                  Best Practices for Using Portable Configuration Tools in an Asset and enhance Asset Management use. Practical demonstrations and
Workshop    1A. Asset Optimization   1A-2409      Management Environment                                            customer experiences will be presented.                                       Alan Dewey                     Emerson Process Management      -                           -

                                                                                                                   In 2009 PotashCorp embarked on a $1.67 billion expansion at the New
                                                                                                                   Brunswick division potash mill.

                                                                                                                   This project involves the construction of a new concentrator, compaction plant
                                                                                                                   and the expansion of the finishing facilities. The existing and new sites will act
                                                                                                                   as a fully integrated processing facility.

                                                                                                                   This presentation will discuss the challenges and solutions to commissioning
                                                                                                                   such a large plant, with a focus on the best practices and tools that enabled
                                                  PotashCorp New Brunswick division relies on Plantweb to save     PotashCorp to save money and deliver faster start-ups.                                                                                        Bob Emery
Workshop    1A. Asset Optimization   1A-2551      money and deliver faster start-ups.                                                                                                                   Shane Bast               Laurentide Controls             Mike Sharp                  PotashCorp
                                                                                                                   In Norway the Local Business Partner (LBP) Solberg & Andersen AS (SAAS)
                                                                                                                   started with diagnostic off valves early in 1990.

                                                                                                                   This has increased to become one of the biggest centers for valve diagnostics.
                                                                                                                   This is now a way of doing integrated operations between the offshore clients
                                                                                                                   and the onshore experts. The presentation will demonstrate live the
Workshop    1A. Asset Optimization   1A-2566      Demo of Diagnostic Center for Offshore Valves                    diagnostics done remotely on a plant in Norway.                                 Reidar Eikeland               Solberg & Andersen AS           -                           -
                                                  Online Vibration Monitoring on Electric Mining Shovels - The     System for online assessment of electric mining shovels. First-time application
Workshop    1A. Asset Optimization   1A-2575      Most Critical Equipment on the Mine Field                        on the world's largest mine.                                                    Jose Torres                   P&H MinePro                     Gustavo Cettolo             Emerson Process Management
                                                                                                                   Although a major engine for growth, the global economy has placed
                                                                                                                   tremendous pressure on operations for ever higher performance. The drive for
                                                                                                                   lower costs and the competitive dynamics created by this global marketplace
                                                                                                                   stresses production teams from both sides. Thus, plant teams are under
                                                                                                                   historically unparalleled pressures to deliver higher performance, at lower
                                                                                                                   costs, with a continuously shrinking workforce. How can a process industry
                                                                                                                   facility survive, even thrive in this environment? The answer lays in an idea
                                                                                                                   developed over 150 years ago - specialization and focus on the core
Workshop    1A. Asset Optimization   1A-2583      Drive the Car - A New Model for Automation Lifecycle Care        competencies.                                                                   Karl-Heinz Stoffels           Emerson Process Management      Ward Beullens               Bayer - Germany (BMS)

                                                                                                                   Most automation projects include a UPS to protect mission-critical systems
                                                                                                                   and processes (eg personnel safety, emergency lighting, SIS/F&G/DCS, and
                                                                                                                   offshore Helideck/Navaid/Position thrusters) from the risks of poor quality
                                                                                                                   electrical power and power interruptions. Although the UPS represents only ~
                                                                                                                   1% of a typical Automation budget, (cf with the ESD Valve positioners), the
                                                  UPS - The Overlooked Critical Asset: Why Chloride Has Added      prospect of this critical asset failing to work when required is unimaginable -
                                                  the Uninterruptable Power Supply (UPS) to the Main Asset         comparable to the SIS system. Condition monitoring of the UPS with                                                                            Nick Garrett                Emerson Process Management
Workshop    1A. Asset Optimization   1A-2587      Management System                                                predictive diagnostics in the Asset Management environment is the answer.            -                        -                               David Vasselin              Chloride
                                                                                                                   This workshop will outline the process for reducing unplanned environmental,
                                                                                                                   health, and safety events. This includes improving data visualization and
                                                                                                                   people processes using OSI/PI as a view into the AMS Suite: Machinery
Workshop    1A. Asset Optimization   1A-2611      Reduced Unplanned Events at Flint Hills Pine Bend Refinery       Health Vibration data.                                                               Mike Popelka             Flint Hills Resources           Chuck Smith                 Emerson Process Management
                                                                                                                   This session is for individuals who want to benefit from an increased asset
                                                                                                                   reliability resulting from a greater asset focus. Methods will be presented on
                                                                                                                   how Monsanto's Muscatine facility promoted maintenance & reliability efforts in
                                                                                                                   their plant. Basics of quantifying costs and savings from predictive diagnostics
                                                                                                                   for assets will be shared. Tips will be covered to help you justify and promote
                                                                                                                   your efforts to plant personnel to facilitate the leap from day-to-day damage
Workshop    1A. Asset Optimization   1A-2637      Promoting and Justifying Increased Asset Focus                   control to proactive maintenance.                                                    Joel Holmes              Monsanto                        Steve Hagen                 Emerson Process Management
                                                                                                                   A demonstration of the combination of principles deployed at EDF Energy
                                                                                                                   West Burton to provide an integrated asset management solution. How data is
                                                                                                                   gathered and used within work processes and managed. How data exchange
                                                                                                                   from the plant floor with SAP Planned Maintenance module streamlines the
                                                                                                                   work process and ensures compliance, safe working practices, effectiveness
                                                                                                                   and manageability. Show the interconnectiveness between the multiple
                                                                                                                   techniques provided to gather asset status and plan effective corrective work
                                                  A Demonstration of the Principles Deployed for the EDF Energy    practices. How to formulate and execute work plans and capture all plant work
Workshop    1A. Asset Optimization   1A-2647      West Burton Asset Management Solution                            done.                                                                                Richard Barnes           Emerson Process Management      Jason Bryant                EDF Energy

                                                                                                                   This session highlights real world application of WirelessHART devices to
                                                                                                                   monitor equipment performance, predict needed maintenance and increase
                                                                                                                   the MTBF for monitored equipment. Case history data will be presented on
                                                                                                                   use of the CSI 9420 wireless vibration transmitter and AMS Machinery                                                                          Mark Nixon                  Emerson Process Management
Workshop    1A. Asset Optimization   1A-2701      Utilizing Wireless for Machinery Health Applications             Manager software for pump monitoring at the UT Pickle Research Site.          Robert Montgomery               University of Texas at Austin   Robert Skeirik              Emerson Process Management
                                                                                                                   This session will highlight field experience at Chevron and other sites with
                                                                                                                   wireless monitoring systems as they apply to various asset types including
                                                                                                                   pumps and reciprocating compressors. Vibration monitoring is central to these
                                                  Best Practices for Wireless Vibration in the Chemical and        applications, but it can be combined with other parameters for maximum
Workshop    1A. Asset Optimization   1A-2702      Refining Industry                                                effectiveness.                                                                Walt McNutt                     Chevron                         Robert Skeirik              Emerson Process Management




                                                                                                                                                          35
                                                                                                                                        2011 Emerson Global Users Exchange




Workshops
Type        Track Name               Session ID   Title                                                             Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company                     Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                    Many offshore oil and gas platforms have exceeded their design life.
                                                                                                                    Recoverable reserves mean that it is economical to extend the life of these
                                                                                                                    assets.
                                                                                                                    Safety authorities in the North Sea will grant extension to the assets' life
                                                                                                                    providing companies have a "maintenance and integrity program in place".
                                                                                                                    The workshop details the findings of the UK Health and Safety Executive and
                                                                                                                    the Norwegian Petroleum Safety Authority on aging production platforms in
                                                                                                                    the North Sea.
                                                                                                                    The workshop will be relevant to anyone involved in the maintenance and
                                                                                                                    integrity of aging plant.
Workshop    1A. Asset Optimization   1A-2703      Asset Integrity                                                                                                                                     Brian Kellison           Emerson Process Management               -                           -

                                                                                                                    The project for an innovative integrated PlantWeb Asset and Calibration
                                                                                                                    Management solution that forms part of the GSK global engineering strategy
                                                                                                                    went live in Nov 2010 at GSK‘s Cork facility, a primary API production plant. 

                                                                                                                    This short course presents GSK‘s Calibration Excellence program, business
                                                                                                                    improvements achieved, and demo of the application and benefits of smart
                                                                                                                    asset management and calibration technology to FF, HART, wireless HART
                                                                                                                    and conventional devices.
                                                  Principles and Live Demo of Smart Asset and Calibration Mgmt
                                                  Technology Used by GSK's Calibration Excellence Program That The author has received the GSK Excellence Recognition Award in
Workshop    1A. Asset Optimization   1A-2714      Has Saved Time and Money                                     acknowledgement of the importance and success of this project.                         Nick Garrett             Emerson Process Management               Don Brady                   GSK

                                                                                                                    This session will present the results of a recent comprehensive survey of
                                                                                                                    practitioners, managers, and executives working in the fields of maintenance,
                                                                                                                    reliability and operations across a wide range of asset intensive industries.
                                                                                                                    With over 50 companies participating, the results provide deep insight into
                                                                                                                    their current operating procedures and management of production assets.
                                                  Best Practices in Asset Management and Reliability - Findings     The survey results identify the practices of Best in Class performers and their
                                                  from the Virginia Tech College of Engineering Asset               use of Asset Performance Management (APM) in eliminating reactive
Workshop    1A. Asset Optimization   1A-2837      Management Survey                                                 maintenance, increasing uptime and improving safety.                              Andrew Henry             Virginia Tech - College of Engineering   Bob Francis                 Meridium

                                                                                                                  This plant processes LNG with an output of 500 million cubic feet per day.
                                                                                                                  The Emerson deliveries consider a DeltaV automation system, AMS suite:
                                                                                                                  intelligent device manager, and Rosemount smart temperature and pressure
                                                                                                                  transmitters. In addition, there are integrated metering skids, vibration
                                                                                                                  equipment monitoring, fire and gas, safety, and emergency shutdown
                                                                                                                  systems. The Lifecycle Care Agreement with Emerson has provided us with
                                                  Terminal de LNG de Altamira, Mexico: Success Maintenance        the confidence of having the support and solutions to meet our plant
Workshop    1A. Asset Optimization   1A-2867      Program                                                         availability, performance improvement and sustainability requirements.            Felipe Castro              Altamira LNG Terminal, Mexico            Martin Ocampo               -
                                                                                                                  Every refinery has pumps that have earned a reputation as ―bad actors‖,
                                                                                                                  services that consume a larger share of the maintenance budget. Manual
                                                                                                                  inspection becomes more frequent, consuming more time from the reliability
                                                                                                                  staff. Emerson‘s Pump Health Monitoring solution provides additional
                                                                                                                  measurements necessary to track pump performance and brings this
                                                                                                                  information into the control room for operations personnel to easily view the
                                                                                                                  health of the pump. Refinery operations personnel can inform maintenance
                                                                                                                  that a problem may be developing such that appropriate and timely action can
Workshop    1A. Asset Optimization   1A-2879      Pump Health Monitoring – An Operator‘s Early Warning System occur.                                                                                Dietrich Schilberg         Citgo Lemont Refinery                    Gary Hawkins                Emerson Process Management
                                                                                                                  Petrobras Zarate is a chemical plant located in the Buenos Aires province in
                                                                                                                  Argentina. A digital re-instrumentation and control program initiated eight years
                                                                                                                  ago at the polystyrene manufacturing plant resulted in production gains of
                                                                                                                  three to five percent and maintenance savings of 10 to 12 percent by 2008.
                                                                                                                  But the benefits did not end there. A comprehensive asset management
                                                                                                                  program implemented on about 1000 intelligent FOUNDATION™ fieldbus and
                                                  Petrobras Chemical Plant Improves Profitability by More Than $1 HART® field devices has enabled continued productivity gains and greater
Workshop    1A. Asset Optimization   1A-2928      Million Per Year With PlantWeb                                  profitability.                                                                    Roberto Gorbaran           Petrobras                                Guido Mangieri              Emerson Process Management

                                                                                                                    UTE Norte Fluminense, company of group EDF was developed to ensure the
                                                                                                                    supply of electric energy in the state of Rio de Janeiro, Brazil.
                                                                                                                    UTE Norte Fluminense has the installed capacity of 780 megawatts, enough
                                                                                                                    energy to supply a population of over two million people. This power is sold to
                                                                                                                    Light Company, a leading distributor in Rio de Janeiro. By being connected to
                                                                                                                    the national transmission system, UTE Norte Fluminense increased the
                                                  UTE (EDF) - Turning Losses Into Gains - Asset Management          reliability of the electrical system of the north region of the state, very
Workshop    1A. Asset Optimization   1A-2933      AMS / ValveLink                                                   problematic with constant voltage dips and interruptions in supply.               Marcos Ribeiro           UTE                                      Marcos Machado              Emerson Process Management
                                                                                                                    The utilities department at Pfizer Inc. in Groton, CT has leveraged an
                                                                                                                    investment in SMART technologies to move from a failure/preventative
                                                                                                                    maintenance process to a reliability based process. With a DeltaV upgrade,
                                                                                                                    online AMS and Valvelink snap-on were installed. The software along with
                                                                                                                    training/mentoring and a change in work practices have improved
                                                                                                                    maintenance efficiency and costs. In the past work was performed when
                                                                                                                    operations identified a process related alert only. Now the technicians help
                                                  Transition to Online AMS Reduces Maintenance Costs and            identify issues, generate work orders and resolve them before they become
Workshop    1A. Asset Optimization   1A-2942      Improves Operations                                               process issues.                                                                   David Rabon              Pfizer INC                               Mike Ruhle                  New England Controls
                                                                                                                    This presentation will review the design, configuration & implementation of the
                                                                                                                    Emerson AMS to various HART instruments connected to Honeywell HPM
                                                                                                                    and Triconex AI/AO FTAs. Specific examples will be shown of installations at
                                                                                                                    the Shell Deer Park Refinery. In addition, an explanation of how the HART
                                                                                                                    data and device alerts are used, the benefits we've seen so far and the
Workshop    1A. Asset Optimization   1A-2956      Implementation of AMS on Non-DeltaV HART Enabled Systems          challenges of implementation.                                                     Ken Smisor               Shell Deer Park Refinery                 -                           -
                                                                                                                    This presentation will introduce the instrumentation asset management
                                                                                                                    strategy of MOL Danube refinery and how our company received the 2010
                                                                                                                    HART Foundation Plan of the Year award. We will address evaluations of
                                                                                                                    operating experiences at MOL production units, experiences and feedbacks to
                                                                                                                    the everyday life along with potential effects of asset management on
Workshop    1A. Asset Optimization   1A-3020      Reliability Driven Asset Management Using AMS                     operations and maintenance.                                                       Gábor Bereznai           MOL Plc.                                 Ottó Hortoványi             Emerson Process Management




                                                                                                                                                           36
                                                                                                                                                 2011 Emerson Global Users Exchange




Workshops
Type        Track Name                        Session ID   Title                                                             Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company               Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                             Benefits of AMS and ValveLink as it pertains to work in a Combined Cycle
                                                                                                                             Power Plant. AMS and ValveLink are used as a tool not only for
                                                                                                                             troublshooting, but as a tool for more effectively planning maintenance
                                                                                                                             outages.
                                                                                                                             1. Control Valve Maintenance: How does Maintenance team know when
                                                                                                                             control valves need repair? Does valve maintenance program revolve around
                                                                                                                             the same list of valves year after year? Does the work make sense?
                                                                                                                             2. Transmitter Configs and Calibrations: How does the Maint. team store
                                                           AMS and Valvelink for Troubleshooting, Record Keeping, and        configurations for transmitters and valves? How does the Maint. team                                                                             Scott Meadows
Workshop    1A. Asset Optimization            1A-3060      Outage Planning at CC Power Plant                                 maintain calibrations?                                                               Susanne Jones            Control Southern, Inc.             Glen Wilson                 Southern Company
                                                                                                                             This paper will describe the process a pulp and paper customer has
                                                                                                                             undergone to realize real, operational benefits from participating in Emerson
                                                                                                                             Exchange, utilizing an Emerson Alliance Program partner, and implementing
                                                                                                                             an effective solution to increase the robustness of the Foundation Fieldbus
Workshop    1B. Maintenance and Reliability   1B-1800      The Trifecta of Value                                             installation at their mill.                                                          Scott Kukulka            Packaging Corporation of America   John Robbins                Novaspect
                                                                                                                             Management recognizes that asset reliability, as part of an optimized asset
                                                                                                                             management program, is key to delivering shareholder value. Correctly
                                                                                                                             identifying and effectively implementing reliability and asset management
                                                                                                                             investment opportunities requires proper tools and techniques to achieve a
                                                           The Right Asset Management Strategy Drives Competitive            ROI. The right reliability and asset management strategy creates a strategic
Workshop    1B. Maintenance and Reliability   1B-2101      Advantage                                                         competitive advantage.                                                               Dan Stedham              Emerson Process Management         Jim Easton                  Emerson Process Management

                                                                                                                             World class reliability programs are more than just simple vibration analysis.
                                                                                                                             Kennecott Utah Copper uses multiple Emerson technologies to identify
                                                                                                                             potential issues and takes that a step further by tracking cost avoidance
                                                           Rio Tinto Paves the Road of Cost Avoidance in Mining Via Their    metrics, utilizing "Team Shares" to share the issues from identification of the
Workshop    1B. Maintenance and Reliability   1B-2227      Reliability Program                                               problem, through the solution with their peers and management.                       David DeWitt             Rio Tinto/Kennecott Utah Copper    Duane Bryan                 -
                                                                                                                             Why monitor fans? At CMC Steel, we identified fans as critical assets that
                                                                                                                             were creating significant losses. CMC is a global recycler of steel, other metals
                                                                                                                             and related products.Two Baghouse fans, each running at 890 RPM, are
                                                                                                                             necessary to run while the Electric Arc furnace is operating. Our online
                                                           Online Vibration Monitoring of Fans Reduces Downtime by           system prevents loss and adds dependable shutdown protection for improved
Workshop    1B. Maintenance and Reliability   1B-2262      Nearly 50%                                                        safety and reliability.                                                              Greg Evans               CMC Steel SC                       -                           -
                                                                                                                             Advanced pressure diagnostics use statistical process monitoring to
                                                                                                                             characterize process variation and detect abnormal conditions such as
                                                                                                                             plugged impulse lines, furnace flame instability, or distillation column flooding.
                                                                                                                             New DeltaV diagnostics module templates, including control modules,                                                                                                          Emerson Process Management,
                                                           New DeltaV Module Templates to Easily Configure, View, and        operator faceplates, and process history view ease configuration and use of                                                                      Erik Mathiason              Rosemount
Workshop    1B. Maintenance and Reliability   1B-2482      Trend Advanced Pressure Diagnostics                               advanced diagnostics.                                                                Tom Wallace              Emerson Process Management         John Miller                 Emerson Process Management
                                                                                                                             An enormous amount of vibration data is collected each day, however, very
                                                                                                                             little of it is utilized, much less analyzed. This presentation will discuss the
                                                                                                                             history and fundamental concept of statistical analysis and illustrate a 'how to'
                                                                                                                             approach to the application of statistics as a screening tool for routinely
Workshop    1B. Maintenance and Reliability   1B-2487      Statistical Screening - Making Your Data Work Harder              collected periodic vibration data.                                                   Randal Doss              Emerson Process Management         -                           -
                                                                                                                             In vibration analysis the norm is to classify data as ―good‖ or ―bad‖. When
                                                                                                                             assets have no true steady state condition, ―good‖ data can be difficult to
                                                                                                                             capture, so these assets often aren‘t tested regularly. There is value in data
                                                                                                                             that falls between good and bad. This session will show a methodology to
                                                                                                                             identify the compromises necessary to capture less than optimal data while
                                                           Cyclic Vibration Data Collection and its Application in Mobile    providing value to the analyst. Real world examples from electric mining
Workshop    1B. Maintenance and Reliability   1B-2503      Mining Equipment                                                  shovels and draglines will be presented.                                             Rich Pratt               Emerson Process Management         -                           -
                                                                                                                             Silos with biofuel pellets provide a very harsh environment for any level
                                                                                                                             measurement technology. In the past "Vattenfall Amagervaerk" in Denmark
                                                                                                                             experienced unreliable and non-existing level measurements causing plant
                                                           Resolving Process Interruptions at a Power Plant - A Vattenfall   shutdowns. We will present the Guided Wave Radar solutions that fully
Workshop    1B. Maintenance and Reliability   1B-2563      Story About Unreliable Level Measurements of Biofuel Solids       resolved these problems.                                                             Ingemar Serneby          Emerson Process Management         Bertold Fechte              Emerson Process Management
                                                                                                                             Savannah River Remediation (SRR) is primed to remove, stabilize, and
                                                                                                                             dispose of approximately 36 million gallons of liquid radioactive waste in 49
                                                                                                                             underground waste tanks, and ultimately close tanks at the US (DOE)
                                                                                                                             Savannah River Site (SRS).

                                                                                                                             The Submersible Mixer Pumps (SMPs) are a key part in supporting this
                                                                                                                             mission for SRR. The SMP presently costs $1.2 million to purchase, but to
                                                                                                                             remove and install this type of pump in the SRS waste tanks costs DOE $1
                                                           Commissioning and Documenting Transfer Pump Performance           million. It is essential to test for the reliability of these pumps. SRR /PDM
Workshop    1B. Maintenance and Reliability   1B-2589      Using Emerson's CSI 6500 Online Monitoring System                 supports this testing with Emerson / CSI Equipment.                                  Danny Newton             Savannah River Remediation         -                           -

                                                                                                                         It is well accepted that improving equipment reliability in refineries and
                                                                                                                         petrochemical plants is desirable. Enhanced online real time measurements
                                                                                                                         and use of predictive reliability analytic models based on these enhanced
                                                           Reliability Improvements Through Predictive Maintenance: An   measurements can result in significant reliability improvements. But how
Workshop    1B. Maintenance and Reliability   1B-2681      Economic Analysis                                             should these enhancements be evaluated economically?                            Douglas White                     Emerson Process Management         -                           -
                                                                                                                         Most plants have real-time monitoring of the most critical major equipment like
                                                                                                                         compressors and turbines, but in the past, real-time monitoring of second-tier
                                                                                                                         equipment has been cost prohibitive. Not so anymore. Emerson is
                                                                                                                         introducing a new suite of cost-effective, wireless asset monitoring solutions
                                                                                                                         designed to provide operator asset dashboards with early warning of
Workshop    1B. Maintenance and Reliability   1B-2712      Monitoring Essential Assets - Wirelessly                      equipment failure.                                                              Pete Sharpe                       Emerson Process Management         -                           -
                                                                                                                         In this workshop we will study several actual control system security incidents
                                                                                                                         and review the common vulnerabilities that were exploited, the impact of the
                                                                                                                         incidents, the actions taken to prevent future incidents and the lessons
                                                           Lessons Learned From Actual Control System Security Incidents learned. We will also review the findings from several preemptive control
Workshop    1B. Maintenance and Reliability   1B-2792      and Assessments                                               system security assessments.                                                    John Cusimano                     Exida                              -                           -




                                                                                                                                                                    37
                                                                                                                                                         2011 Emerson Global Users Exchange




Workshops
Type        Track Name                                Session ID   Title                                                             Abstract                                                                           Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                     Dominion Resources' engineering review team identified reliability issues with
                                                                                                                                     a high load valve normally operating in a full open position not inherent to
                                                                                                                                     design or industry standards. A review of other plants recognized improved
                                                                                                                                     efficiency by throttling steam flow to the Moisture Separator Reheaters.
                                                                                                                                     Dominion worked with Emerson representatives to exchange ideas for
                                                                                                                                     modifications to create performance solutions which have led to an increased
                                                                   Reliability = Revenue: Improved Efficiency Helps Dominion         output of 1.5MWe, translating to approximately $475K in additional revenue
Workshop    1B. Maintenance and Reliability           1B-2824      Dominate                                                          each year.                                                                         Kevin Cortis             Dominion Resources SVCS, Inc.   Peter DiSanto               Emerson Process Management

                                                                                                                                      This workshop will discuss the differences between the newly published "Site
                                                                                                                                      Preparation and Design for DeltaV Digital Automation Systems" Manual (Site
                                                                                                                                      Prep Manual) and the previously published manual. These differences include
                                                                                                                                      clarifications and recommendations for alternate solutions for grounding
                                                                   Changes in the Minimum Recommendations in the Latest               DeltaV system. These mark a change in the minimum recommendations for                                                                      Ferrill Ford                Emerson Process Management
                                                                   Publication of the "Site Preparation and Design for DeltaV Digital power and groundings as well as necessary additions for new DeltaV products                                                                Michael Truitt              Emerson Process Management
Workshop    1B. Maintenance and Reliability           1B-2870      Automation Systems" Manual                                         such as CHARMS and S Series I/O.                                             Andre Dicaire                 Spartan Controls                Brett Wilson                Emerson Process Management

                                                                                                                                     This workshop explains how Magnelec, through an AMS implementation
                                                                                                                                     project, has faced the challenge of changing the culture of maintenance, and
                                                                                                                                     also describes how this has been applied to predictive technologies, reliability
                                                                                                                                     methodologies, and the impact this project is having in the achievement of
Workshop    1B. Maintenance and Reliability           1B-2931      Maintenance and Asset Optimization Strategy for Magnelec          maintenance goals, plant performance and regulatory compliance.                    Mirna Delgado            Magnelec                        Hector Tostado              Emerson Process Management

                                                                                                                                     A key concept of asset reliability: your operations group can impact reliability
                                                                                                                                     more than your maintenance group. With that aim in mind, ODR set out to
                                                                                                                                     improve operations work processes, and introduced 3 supporting
                                                                                                                                     technologies. 1. Scripted PM inspections of their assets. Develop operator
                                                                                                                                     rounds for the plant using APM and Operator Rounds Module using
                                                                                                                                     handhelds to perform routes 2. Operator Task list in eAM to coordinate
                                                                                                                                     Operator performed maintenance. 3. Asset Operating Procedures database
Workshop    1B. Maintenance and Reliability           1B-2950      How Operators Drive Reliablity at Irving Oil                      development to provide consistent methods for changing asset state.                Mark Porter              Irving Oil Refinery             -                           -

                                                                                                                                     The intelligence of many new field devices has outpaced the competency of
                                                                                                                                     most of the available work force. The two options: stay simple with the
                                                                                                                                     limitations of the 4-20 mA/HART solution or go complex and take advantage
                                                                                                                                     of a buss protocol. This paper gives examples of the two options and how
                                                                                                                                     Human Center Designed user interfaces add value regardless of protocol,
                                                                                                                                     measurement, or delivery technology. It will also show how visualization of
                                                                                                                                     process and diagnostic data and color and pattern recognition adds value to
Workshop    1B. Maintenance and Reliability           1B-2979      Enhance Simplicity - Simplify Complexity                          simple devices and simplifies complex devices.                                     Dale Perry               Emerson Process Management      -                           -

                                                                                                                                     Today's power industry is comprised of traditional coal or nuclear based load
                                                                                                                                     plants in addition to more modern combined cycles and renewable
                                                                                                                                     technologies. Control valve applications in the combined cycle plants are
                                                                                                                                     particularly severe, especially in plants experiencing daily starts/stops. This
                                                                                                                                     mode of operation presents issues relating to thermal cycling, water hammer,
                                                                                                                                     flow accelerated corrosion, cavitation, erosion and noise. This presentation
                                                                                                                                     will address how Emerson can help you manage your control valve assets in
Workshop    1B. Maintenance and Reliability           1B-2980      Managing Severe Service Valve Assets in Today's Power Plants      these challenging applications to maximize plant availability.                  John Mangan                 Emerson Process Management      -                           -
                                                                                                                                     DTE implemented Emerson's ControlWave Micro to provide accurate gas flow
                                                                                                                                     measurement on multiple meter runs by auto selecting the ultrasonic meter
                                                                                                                                     with the best flow profile. The CWM also allows DTE to determine when re-
                                                                                                                                     calibrations are required by constantly monitoring the current flow profile
                                                                                                                                     versus the meter's initial flow profile. This reduces the cost of lost gas and
                                                                   DTE Energy Maximizes Emerson's ControlWave Micro Flow             unneeded calibrations trips to the field. DTE has also utilized the full
                                                                   Measurement Capability to Increase Accuracy and Reduce            functionality of the CWM at these stations which replaces multiple devices with
Workshop    1B. Maintenance and Reliability           1B-2991      Operational Cost                                                  one unit leading to a result of a reduction in operational cost.                Mike Vigrass                DTE Energy - Michcon            Steven Bullock              Cornerstone Controls, Inc.

                                                                                                                                Your installed temperature transmitter has features and diagnostics integral to
                                                                                                                                its basic design that can be used to track, mitigate or diagnose process and
                                                                                                                                device abnormalities. These features are fundamental to helping you
                                                                                                                                understand your process variables. Do you know what these features are and
                                                                                                                                how to use them? Discover how to utilize your Rosemount temperature
                                                                   Inspect Your Gadgets: The Fundamental Features Hidden Inside transmitters to their fullest abilities, and you can be sure to get the most out of
Workshop    1B. Maintenance and Reliability           1B-2995      Your Temperature Transmitters                                your single and high density temperature measurement points!                            Michelle Weimert         -                               -                           -
                                                                                                                                Integrating SAP with Syncade for batch process execution can be a
                                                                                                                                challenging effort. This presentation will address the transactions that are
                                                                                                                                involved and the mechanism for communicating the transactions between the
Workshop    2. Business Intelligence and Management   2-1720       Integrating SAP and Syncade - the What and the How           two systems.                                                                            David Rehbein            Emerson Process Management      -                           -
                                                                                                                                I will show that the Command and Control management style of the past 100
                                                                                                                                years is drawing to a close. Increasing complexity in our plants calls for a new
Workshop    2. Business Intelligence and Management   2-2395       The Future of Process Management                             management style - one that fosters creativity at all levels.                           David Beckmann           Emerson (Retired)               -                           -
                                                                                                                                It is my observation that engineers are notoriously poor presenters. Yet, as
                                                                                                                                our careers progress, it is increasingly important that we give good
                                                                                                                                presentations in order to sell our ideas/products, or to acquire the necessary
Workshop    2. Business Intelligence and Management   2-2396       Nail A Presentation - Launch A Career                        funding for our projects.                                                               David Beckmann           Emerson (Retired)               -                           -
                                                                                                                                Advances in communications have enhanced the concept of collaborative
                                                                                                                                engineering, operation, maintenance and support. When combined with the
                                                                                                                                correct culture and organizational structure, intelligent field technologies can
                                                                                                                                make significant contributions to improving the performance of oil and gas
                                                                                                                                assets.

                                                                                                                                     This paper reviews an integrated architecture that anchors the Intelligent Field
                                                                                                                                     Operations by providing diagnostic and safety related data from intelligent well
                                                                                                                                     assets to both local and remote support teams. The result is defined in terms
Workshop    2. Business Intelligence and Management   2-2558       Intelligent Operations Drive Savings in Oilfield Operations       of increased safety and optimized production.                                    Chuck Miller               Emerson Process Management      -                           -




                                                                                                                                                                            38
                                                                                                                                                       2011 Emerson Global Users Exchange




Workshops
Type        Track Name                                Session ID   Title                                                            Abstract                                                                       Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                    The project for an innovative integrated PlantWeb asset and calibration
                                                                                                                                    management solution went live in Nov 2010 at GSK‘s Cork facility, a primary
                                                                                                                                    API production plant. This workshop presents GSK‘s Calibration Excellence
                                                                                                                                    program and the significant improvements in business operations and
                                                                                                                                    management of regulatory compliance that it is delivering in support of GSK‘ s
                                                                                                                                    world class manufacturing program. This system forms part of the GSK global
                                                                   Calibration Excellence: Intelligent Application of Smart         engineering strategy.
                                                                   Technology is Just the Medicine for Improving Business Results   The author has received the GSK Excellence Recognition Award in
Workshop    2. Business Intelligence and Management   2-2603       at GSK                                                           acknowledgement of the importance and success of this project.                 Don Brady                GSK                                   Nick Garrett                Emerson Process Management


                                                                                                                                    An interactive short course for anyone interested in learning the big picture
                                                                                                                                    when it comes to SCADA.
                                                                                                                                    How making the wrong decision on your company's SCADA philosophy can
                                                                                                                                    have costly implications in the future and how making the correct decision for
                                                                                                                                    your application can offer production and optimization windfalls.
                                                                                                                                    The course will review simple hardware and software in everyday terms to help
Workshop    2. Business Intelligence and Management   2-2723       SCADA as a Philosophy                                            better understand the process involved and the strengths of different systems. Serge Paquette           Northridge Energy Development Group   -                           -

                                                                                                                                    It is conventional to think of the industry sitting on a continuum with large,
                                                                                                                                    continuous production at one extreme, and small, batch, speciality
                                                                                                                                    manufacturing at the other. But this is changing. The industry is polarizing
                                                                                                                                    along a different dimension with large, integrated producers of commoditized
                                                                                                                                    products at one extreme. At the other, and the subject of this workshop, are a
                                                                                                                                    set of producers for whom it is not so much the physical product that is being
                                                                                                                                    sold as the effect or solution that it offers to the customer. This will have a
Workshop    2. Business Intelligence and Management   2-2751       The Death of Quality and the Manufacturing Abyss                 profound implication for the role played by automation.                         Jos Berkien             Akzo Nobel                            Chris Hamlin                Emerson Process Management

                                                                                                                                    Human Centered Design (HCD) is increasingly recognized as "the right thing
                                                                                                                                    to do". Despite this increasing realization, there is always the question: what is
                                                                                                                                    the business justification for applying HCD to the operations environment,
                                                                                                                                    whether the design focus is on the control room (CR), HMI or other practice
                                                                                                                                    areas. This workshop will discuss the cost of applying HCD to CR design in
                                                                                                                                    particular, covering several projects as case studies that resulted in improved
                                                                                                                                    designs for operations while either incurring no additional cost or generating
Workshop    2. Business Intelligence and Management   2-2840       Cost Justification of Human Centered Design - Case Studies       actual cost savings, compared to the 'base case' design.                           Dal Vernon Reising   Human Centered Solutions, LLC         Jamie Errington             Human Centered Solutions, LLC
                                                                                                                                    Existing on-line communities such as the Micro Motion Community and DeltaV
                                                                                                                                    LinkedIn group provide a path to faster problem solving through their Q&A
                                                                                                                                    forum.

                                                                                                                                    The new Emerson Exchange Online community extends the Emerson
                                                                                                                                    Exchange event online, 24x7x365, with peer problem solving and connections
                                                                                                                                    with fellow users and team Emerson.

                                                                                                                                    Emerson customer (not yet confirmed) and Emerson's Jim Cahill and Mike
                                                                                                                                    Tongwarin will share examples of how this online global community can help
                                                                                                                                    you find answers faster and solve many of the challenges all global customers
Workshop    2. Business Intelligence and Management   2-2889       How the Emerson Exchange Online Community Benefits You!          face in their production process.                                             Mike Tongwarin            Emerson Process Management            Jim Cahill                  Emerson Process Management

                                                                                                                                Magneleg was pioneered in the use of RPTM technologies in the Penoles
                                                                                                                                Group. We started with 3172 tags in the PI server, obtaining data from
                                                                                                                                different places. Since 2006 when DeltaV was installed in all Magnelec, it
                                                                                                                                communicates through an OPC interface with the PI server. In 2007 we
                                                                                                                                introduced the RDBMS interfaces with laboratory system and costs system.
                                                                                                                                Starting in 2010 an OPC interface with the electrical measurement system
Workshop    2. Business Intelligence and Management   2-2962       Using OsiSoft PI System for Decision Making                  (ION). Currently, the PI server archives the history of over 5000 points.            Cynthia Cedillo        Magnelec                              Miguel Arizpe               Magnelec
                                                                                                                                With the emergence of Syncade to manage manufacturing execution in
                                                                                                                                conjunction with DeltaV batch automation, there is a requirement for reporting
                                                                                                                                tools that can encompass order and material genealogy, batch recipe
                                                                                                                                information and data from various other sources such as continuous
                                                                                                                                historians. This session reviews the use of an integrated reporting application
                                                                   Integrating Syncade S95 Orders, DeltaV S88 Batch Recipes and to create a "virtual database" spanning Syncade MES, DeltaV Batch Historian
Workshop    2. Business Intelligence and Management   2-3041       Continuous Data                                              and Continuous Historian data.                                                       Bob Engel              Informetric                           Bruce Greenwald             R E Mason Company
                                                                                                                                This workshop is a discussion of the project scope of a large 8500 DST
                                                                                                                                PROVOX to DeltaV Migration and considerations that led to the use of
                                                                   The Real Story Behind the Financial Benefits of Electronic   Electronic Marshalling versus traditional marshalling along with the financial
Workshop    3. Control System Modernization           3-1500       Marshalling                                                  comparisons.                                                                         Reed Guenther          Bayer Crop Science                    Bill Thompson               Experitec, Inc.
                                                                                                                                Fibrek, a recycled pulp mill in Michigan's Upper Peninsula, embarked on a
                                                                                                                                process of migrating away from an aging RS3 platform to DeltaV. Following a
                                                                                                                                path of one cabinet converted per mill outage, opportunities to learn from each
                                                                                                                                cabinet were ever present. This presentation will discuss the learnings of
                                                                   How Our RS3 to DeltaV Conversion Time Was Reduced by         converting analog cabinets, benefits of HART, and using CHARMS for the                                                                            Tony Coduti                 Fibrek
Workshop    3. Control System Modernization           3-1860       More Than Half                                               discrete cabinet.                                                                    -                      -                                     John Robbins                Novaspect
                                                                                                                                Upgrading your DeltaV control system is inevitable. Whether it‘s your first
                                                                                                                                upgrade or you‘re an old pro, it takes careful planning and execution. Hear
                                                                                                                                how our facility, a system of 3500+ DSTs, made a three version jump from
                                                                                                                                v7.3.1 to v10.3.0. We‘ll share lessons learned that you can use to plan your
Workshop    3. Control System Modernization           3-2060       Upgrade Without Upheaval                                     next upgrade without upheaval.                                                       Bradley Ligon          SRR                                   -                           -
                                                                                                                                Process automation can be a driver to improve performance. Obsolescence
                                                                                                                                has become a reality for others. System modernization is not a common event
                                                                                                                                thus most process companies do not have the expertise to plan and
                                                                                                                                implement a project. This workshop discusses methods and lessons learned
                                                                                                                                from past projects. Best project practices, things to watch out for, and risk
Workshop    3. Control System Modernization           3-2141       Reducing Modernization Project Risk - Lessons Learned        mitigation are topics discussed.                                                     John Dolenc            Emerson Process Management            -                           -




                                                                                                                                                                          39
                                                                                                                                                2011 Emerson Global Users Exchange




Workshops
Type        Track Name                        Session ID   Title                                                        Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                        Modernization Project - Provox Controls system migration to DeltaV Control
                                                                                                                        System.
                                                                                                                        One element of the project includes the 'hot' cut-over of a serial interface to an
                                                                                                                        Allen-Bradley PLC. Interface must be migrated with no interruption to the
Workshop    3. Control System Modernization   3-2383       Serial Interface Hot Cutover                                 running process.                                                                     Richard Weber            Vinson Process Controls               -                           -
                                                                                                                        Specialty chemicals plant using a panel board-based system with single loop
                                                                                                                        controllers that was unreliable and difficult to maintain. Installed a DeltaV
                                                                                                                        system with AMS Suite and a DeltaV SIS controller. The new system has
                                                           Saving Time and Money by Replacing a Panel-Based System      enhanced reliability and safety, increased throughput and reduced off-spec
Workshop    3. Control System Modernization   3-2385       With DeltaV                                                  products and rework material.                                                        Lloyd Hale               Harcros Chemicals, Inc.               Kevin Root                  Harcros Chemicals, Inc.
                                                                                                                        Do you struggle with decisions about when to upgrade Control Systems?
                                                                                                                        Obsolete parts, higher maintenance costs and increased downtime are key
                                                                                                                        drivers. Though the control system architecture is designed for long life, the
                                                                                                                        HMIs require earlier replacement. This paper will share the significant benefits
                                                                                                                        that can be realized from replacement of the HMIs and lessons learned
Workshop    3. Control System Modernization   3-2397       Benefits of DeltaV and AMS Upgrades at Aramco Qatif          through our experiences.                                                             Arnold Precilla          Saudi Aramco                          Dan Pranno                  Emerson Process Management
                                                                                                                        CITGO's Lemont IL refinery is in a multi-year system migration from
                                                                                                                        Rosemount RMV9000 to DeltaV. Part of the upgrade process involved the
                                                                                                                        replacement of an obsolete Waugh Gasoline Blender package with DeltaV
                                                                                                                        Blend Control application at the blenders. Seven blenders were involved. This
                                                                                                                        session presents an overview of the project and some of challenges
Workshop    3. Control System Modernization   3-2403       Gasoline Blender Upgrade with DeltaV Blend Control           encountered during migration.                                                        Dietrich Schilberg       Citgo Lemont Refinery                 -                           -
                                                                                                                        Many plants have control systems that pre-date Foundation fieldbus but still
                                                                                                                        have several years of useful life. A fieldbus gateway allows the use of the
                                                                                                                        newest field instrumentation technology with any existing host system. The
                                                                                                                        Softing gateway provides an alternative to the recently discontinued
Workshop    3. Control System Modernization   3-2423       Fieldbus Integration with the New Softing Gateway            Rosemount 3420 Fieldbus Interface Module.                                            Wolfgang Langer          Softing North America, Inc.           Lars Mickan                 Softing AG
                                                                                                                        Do you know if you are ready for your PROVOX and RS3 Migration Project?
                                                                                                                        Have you got the preparation done that will mininize your project risk, allow
                                                                                                                        you to start up on schedule, and make product when you expect to? This
                                                                                                                        workshop will cover best practices and lessons learned from a practical
                                                           Preparing Your PROVOX and RS3 Control System for Migration - standpoint, things you need to be aware of from early planning stages through
Workshop    3. Control System Modernization   3-2425       Best Practices and Lessons Learned                           system startup.                                                                      Scott Ross               Emerson Process Management            Laurie Ben                  Emerson Process Management
                                                                                                                        Tata Steel's Port Talbot (UK) plant used the Multi-Fuel Power Boiler
                                                                                                                        application in DeltaV PredictPro to maximize the economy of multiple boilers
                                                                                                                        that produce process steam and power generation that use four different fuel
                                                                                                                        sources; blast furnace gas, coke oven gas, fuel oil and natural gas. These
                                                                                                                        fuels, some of which constantly vary in price and BTU level, are adjusted for
                                                           Power and Utility Area Saves Fuel and Reduces Emissions with these variances in real time to minimize both costs and greenhouse gas
Workshop    3. Control System Modernization   3-2463       Control Retrofit and Optimization                            emissions.                                                                           Andrew Rees              Tatasteel UK                          Sam Thiara                  Emerson Process Management

                                                                                                                            Updating Controls systems to the modern DCS technology has provided an
                                                                                                                            increase in available data. With this increase in data comes the increase in
                                                                                                                            alarm configuration. Using Profibus technology and Turck slice I/O, we have
                                                           Changes to Power Plant Annunciator Improves Alarm                been able to reestablish the older style of annunciation with modern
Workshop    3. Control System Modernization   3-2481       Management and Operator Response to Emergencies                  technology and with a modern form of presentation via the DeltaV.                Kevin Battick            Dominion Virginia Power               -                           -

                                                                                                                         Braskem, the largest privately owned petrochemical company in the Americas,
                                                                                                                         has executed 2 large size simultaneous projects, one with DeltaV M-Series
                                                                                                                         and one with DeltaV S-Series. This situation has given a perfect framework for
                                                                                                                         comparison between the 2 technologies, regarding benefits from design to
                                                                                                                         start-up.
                                                                                                                         In this session we will describe both projects and detail their execution,
                                                                                                                         showing the differences from each technology in all phases of the projects.
                                                           A Real Life Comparison Between M-Series and S-Series Projects We will present the benefits achieved with S-Series over the M-series together
Workshop    3. Control System Modernization   3-2582       and Their Benefits.                                           with the lessons learned and recommendations on using S-Series.                Rogerio Maesi                 Braskem                               Daniel Morales              Braskem
                                                                                                                         In 2011, ExxonMobil's Esso Long Island Point Plant upgraded their DeltaV
                                                                                                                         system online from v7.3 to v10.3.1. The project was completed on-time and
                                                                                                                         within budget without a disruption to production. Additionally, the system was
                                                                                                                         modified to improve reliability, update hardware, and meet ExxonMobil's
                                                                                                                         Industrial Control System Requirements (ICSR). The success of this upgrade
                                                                                                                         is attributed to treating the activity like a project. Proper risk assessment,
                                                                                                                         planning, testing, and execution all played a part as ExxonMobil plant
                                                           ExxonMobil's Esso Long Island Point Online DeltaV Upgrade - A personnel and Team Emerson worked together to make the project a                                                                                   Sergio Diaz                 Emerson Process Management
Workshop    3. Control System Modernization   3-2598       Success Story                                                 success.                                                                       Jim Winter                    -                                     Sean Sims                   Emerson PSS Austrailia

                                                                                                                            A large specialty chemical manufacturer with multiple sites was faced with
                                                                                                                            obsolescent process automation systems. They did a comprehensive
                                                                                                                            evaluation to determine their vulnerability to disruption from lack of
                                                                                                                            maintenance. This led to the analysis and development of a plan to develop a
                                                                                                                            comprehensive, company-wide migration to a vendor. This paper will talk
                                                                                                                            about the factors that were important as they made this decision, the practical
                                                           Which Supplier/Platform? An In-House 'How-To' Process to         aspects of beginning and undertaking such a program, and their long-term
Workshop    3. Control System Modernization   3-2614       Select Your Migration Partner and Conserve Expenditures          results and maintenance as a state-of-the-art company.                          Brooke Robertson          Momentive Specialty Chemicals, Inc.   -                           -
                                                                                                                            What do $65B, Mt. Everest, and control system modernization have in
                                                                                                                            common?

                                                                                                                      Anyone with an aging control system must one day face the decision to
                                                                                                                      upgrade or replace their system - or just extend its life until the plant or control
                                                                                                                      system dies. As users contemplate their options, it is important to understand
Workshop    3. Control System Modernization   3-2616       Control System Modernization Misconceptions                common misconceptions and evaluate their validity.                                   Mike Alsup                 Emerson                               -                           -
                                                                                                                      A refinery will complete their modernization from PROVOX to DeltaV in 2015,
                                                                                                                      but the PROVOX product line retirement is in 2013. To maintain the
                                                                                                                      necessary level of PROVOX support until the completion of the modernization,
                                                                                                                      they worked with Emerson on an Extended Support Agreement. This will
                                                                                                                      minimize their risk and ensure PROVOX support is available for the length of
Workshop    3. Control System Modernization   3-2629       Getting Support for PROVOX Beyond the 2013 Retirement Date time they need it.                                                                   Scott Harrington           ConocoPhillips                        Chris Madeira               Emerson Process Management




                                                                                                                                                                  40
                                                                                                                                              2011 Emerson Global Users Exchange




Workshops
Type        Track Name                        Session ID   Title                                                           Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company                     Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                           AREVA Resources Canada Inc was challenged with a Provox Control Sytem
                                                                                                                           migration in its largest plant area at the McClean Lake Uranium Mill.

                                                                                                                           The DeltaV CHARMS Electronic Marshalling for Migrations and "S" Series
                                                                                                                           Platform allowed ARCI to simplify the Main Mill plant area DCS upgrade. By
                                                                                                                           working together with the local Emerson LBP, Spartan Controls, ARCI was
                                                                                                                           able to reduce the complexity of the upgrade, reduce the control system
                                                                                                                           footprint, increase spare I/O capacity and reduce the time required to
Workshop    3. Control System Modernization   3-2643       CHARMS Electronic Marshalling for Migration                     configure and install the new DeltaV system.                                     Chad Sewell               AREVA Resources Canada Inc               Brian Burkowsky             Spartan Controls (Sakatoon)
                                                                                                                           Designed and built in from 2002 to 2006, with qualification lots completing in
                                                                                                                           2006, and officially licensed in early 2007, the Genentech Oceanside facility is
                                                                                                                           now faced with some software components falling out of support. There are
                                                                                                                           complex inter-dependencies between software components DCS and MES
                                                                                                                           software that drive the need to upgrade. The Oceanside Automation Group is
                                                                                                                           working through the feasibility study phase to upgrade the MES without a
Workshop    3. Control System Modernization   3-2705       System Obsolescence - The Road to a New MES                     plant shutdown.                                                                  David Stewart             Genentech                                Christoph Lebl              -

                                                                                                                           Hey, great news! Money has been approved to migrate your legacy control
                                                                                                                           system to DeltaV. This is what you have been waiting for! Uh oh... Now you
                                                                                                                           need a plan. This workshop will provide a solid path forward for managing
                                                                                                                           your project. Critical success factors will be discussed from past projects
                                                                                                                           together with difficulties faced and lessons learned. All major stages of a
                                                                                                                           project will be discussed - Front End, Design, Construction, Startup, and
                                                           Project Management 101 for Legacy System Migrations to          Closure. Some elements may not work for everyone, but this presentation
Workshop    3. Control System Modernization   3-2724       DeltaV                                                          should start steering you in the right direction.                           Carol Perez                    The Dow Chemical Company                 -                           -
                                                                                                                           Legacy systems have delivered significant value for years. But with today's
                                                                                                                           increasing global competition and rapid technology advancements, it may not
                                                                                                                           give you competitive edge. As DCS system age approaches dangerous levels,
                                                                                                                           we must modernize to be competitive. Are YOUR systems 20 years old...or
                                                                                                                           older? Will you have competent resources available if you wait even another
Workshop    3. Control System Modernization   3-2748       A Staged Approach to Migration and Modernization                few years to modernize?                                                     Trung Huynh                                                              Chris
                                                                                                                                                                                                                                      PT. Trans-Pacific Petrochemical Indotama (TPPI)King                  Emerson Process Management

                                                                                                                           Headquartered in Winnipeg, Cangene is one of Canada's largest and oldest
                                                                                                                           biopharmaceutical companies. Cangene focuses on developing therapeutics
                                                                                                                           for infectious diseases using patented manufacturing processes to produce
                                                                                                                           plasma-derived and recombinant therapeutic proteins.

                                                                                                                           A complex DeltaV control system was upgraded from DeltaV Version 7.3 to
                                                                                                                           DeltaV Version 10.3.1 following a risk based approach. Emerson product
                                                                                                                           testing and class based modules were leveraged as part of the validation and
                                                                                                                           testing. Configuration and historical data migration were identified as critical
Workshop    3. Control System Modernization   3-2767       DeltaV Upgrade to 10.3 With Risk Based Methodology              risks.                                                                           Adam Troeller             Cangene Corporation                      Neil Stephenson             Cangene Corporation
                                                                                                                           Are you a process control engineer who is very familiar with the configuration
                                                                                                                           details of your existing Provox system, and is preparing to execute a project to
                                                                                                                           migrate your system to DeltaV? This presentation will provide a comparison
                                                                                                                           between the capabilities and terminology of the Provox control system and
                                                                                                                           those of DeltaV. We will provide item by item comparisons of the two systems
                                                                                                                           and will relate some tips from the author's experience in the migration of
Workshop    3. Control System Modernization   3-2860       Migration of Provox Configuration to DeltaV                     several Provox systems to DeltaV.                                                Bob Fink                  Dow Chemical                             -                           -
                                                                                                                           The DeltaV system was implemented in Magnelec in 2000 to replace a ABB
                                                                                                                           DCS. The replacement was implemented in stages, starting with a DeltaV of
                                                                                                                           600 DSTs operating in a magnesium oxide plant. Then we continued the
                                                                                                                           replacement of the ABB platform year by year until we reached a DeltaV
                                                                                                                           system of 7500 DSTs in one professional plus for all the plant. Now it is one of
Workshop    3. Control System Modernization   3-2905       DeltaV System Evolution at Magnelec                             the biggest DeltaV systems in Mexico.                                            Jose Luis Santoyo Velez   Magnelec                                 Alexis Caraballo            Emerson Process Management

                                                                                                                           A study on how to improve safety on thermal oxidizers and heat recovery
                                                                                                                           boilers at an ethanol plant led to a project that both ensured that combustion
                                                                                                                           systems were in compliance with NFPA standards but also addressed poor
                                                           Control Retrofits on Thermal Oxidizers Improve Safety and       combustion control on four fired driers, combustion control on two thermal                                                                          Nicole Gries                Valero Renewables
Workshop    3. Control System Modernization   3-2941       Reduce Fuel Cost                                                oxidizers, and a safety shutdown system or BMS on two thermal oxidizers.          Shane Hassing            Valero                                   Kurt Schmelzer              Novaspect, Inc.
                                                                                                                           Two years after the introduction of DeltaV Version 11 with I/O on Demand, let
                                                                                                                           us take a look at some of the ways Electronic Marshalling has been utilized,
                                                                                                                           particularly when it is time to replace an obsolete I/O subsystem and a
                                                                                                                           deteriorating wiring infrastructure. Electronic Marshalling with CHARMs has
                                                                                                                           proven itself to be flexible and cost effective. Engineers from end-user sites,
                                                                                                                           EPCs and Emerson have embraced the technology and are coming up with
                                                           Find Out How Electronic Marshalling is Being Used in Creative   innovative ways to solve the challenges faced when modernizing legacy
Workshop    3. Control System Modernization   3-2952       Ways to Benefit Brownfield Modernization Projects               automation systems.                                                               Gordon Lawther           Emerson Process Management               -                           -
                                                                                                                           This presentation discusses how it is possible to perform a major control
                                                                                                                           system version migration (DeltaV v8.4.2 to v10.3.1) with proper planning,
                                                                                                                           testing, project management and utilization of the LBP's available expertise.
                                                                                                                           Performing a major version upgrade in a GMP validated facility requires
                                                                                                                           planning that also includes cross-functional team collaboration and
                                                                                                                           communication to minimize production interruptions and reduce the re-
                                                           One Day Version 10.3 Upgrade - How a Large Biotech Plant's      validation effort. The upgrade was performed on a large scale Biotech facility                                                                      Dan DiMatteo                Amgen
Workshop    3. Control System Modernization   3-3083       DeltaV Systems Were Successfully Upgraded in One Day            that includes 2 interconnected DeltaV systems.                                    Auguste Dionne           Amgen                                    David Maglaya               New England Controls
                                                                                                                           We're all in the engineered products business. Meaning that the solutions we
                                                                                                                           seek and/or provide are more custom than cookie cutter, more special than
                                                                                                                           standard. The same goes for technical training on complex automation
                                                                                                                           systems. This presentation explains how a custom training program was
                                                                                                                           developed to meet the training needs of a customer whose green field project
                                                                                                                           included Foundation fieldbusTM systems and equipment from a number of
Workshop    3. Control System Modernization   3-3202       Integrated Systems Require Integrated Training                  different Emerson divisions.                                                      Sean Raymond             Emerson Process Management               Leonard Fortunato           -




                                                                                                                                                                 41
                                                                                                                                                       2011 Emerson Global Users Exchange




Workshops
Type        Track Name                                  Session ID   Title                                                          Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                    In the production of bulk pharmaceuticals, it is common to use tray dryers to
                                                                                                                                    drive off solvents used to dissolve powders. NFPA requires tray dryers to
                                                                                                                                    come with LEL monitors used to cut off the heat if the atmosphere inside the
                                                                                                                                    dryer chamber exceeds the lower explosive limit. This paper documents how
                                                                                                                                    Delta V and an IR style LEL detector was used to monitor LEL in a
Workshop    4. DeltaV and Ovation System Applications   4-1660       LEL Monitoring in Pharmaceutical Tray Dryers                   pharmaceutical tray dryer.                                                        Chris Toarmina           Covidien                              -                           -
                                                                                                                                    DMCplus is widely used throughout the BP facilities. BP and Emerson
                                                                                                                                    entered into a partnership to develop an DeltaV interface to DMCplus.
                                                                                                                                    Emerson provides long-term support of the interface and markets and sells
                                                                                                                                    the interface worldwide.
                                                                                                                                    Topics include:
                                                                                                                                    o DeltaV module configuration and logic
                                                                                                                                    o Graphic display
                                                                                                                                    o Automated configuration
                                                                                                                                    o Validation
Workshop    4. DeltaV and Ovation System Applications   4-1820       Aspentech DMC Plus Interface to DeltaV                         o Integration of Aspentech IQ                                                     Todd Pierce              Puffer Sweiven                        Ian Alleyne                 BP
                                                                                                                                    With expansion of pilot plants in the Sasol R&D environment, the existing
                                                                                                                                    ProPlus reached max capacity of 120 nodes. The expansion needed another
                                                                                                                                    120 nodes. With 6 DeltaV systems on V8.3, migration to V11.3 was done to
                                                                                                                                    address the expansion needs. Zoning was implemented to allow cross control
                                                                                                                                    over 3 VLans. SIS domains configured. DeltaV systems were interfaced to an
Workshop    4. DeltaV and Ovation System Applications   4-1880       Migrating DeltaV v8.3 to v11.3 in 123...                       Aspen IP21 historian.                                                             Dr Andre Joubert                                               -
                                                                                                                                                                                                                                               Sasol Technology, Research & Development                          -

                                                                                                                                    DeltaV graphics and alarms aren't the only way to communicate with an
                                                                                                                                    operator. Come see how a messaging system provides a way to get
                                                                                                                                    supervisor permission, prod operators to take action, provide recurring
                                                                     Tête-à-Tête With the Operators, A DeltaV Messaging System      reminders, and give automation progress updates no matter what screen is
Workshop    4. DeltaV and Ovation System Applications   4-2082       That Works                                                     being viewed. Presentation concentrates on implementation of this system.         Jim Coleman              Savannah River Remediation            -                           -
                                                                                                                                    The PIDPlus option of the PID function block in the DeltaV v11.3 allows
                                                                                                                                    improved recovery from a process saturation condition. In this workshop the
                                                                                                                                    technical basis for the change in the PID are presented. The impact this has
                                                                                                                                    on the time required to get to setpoint is examined and the improvement in
                                                                                                                                    response for the surge control will be demonstration using a synamic
Workshop    4. DeltaV and Ovation System Applications   4-2322       Recovery from a Process Saturation Condition                   compressor simulation.                                                            Daniel Coyne             BP                                    Terry Blevins               Emerson Process Management

                                                                                                                                    Global operations create a unique requirement of bilingual access to the
                                                                                                                                    control system. This workshop will introduce a technique to switch between
                                                                                                                                    multiple languages in DeltaV Operate for both ASCII and non-ASCII character
                                                                                                                                    based languages. This is accomplished by using a language sensitive text
Workshop    4. DeltaV and Ovation System Applications   4-2323       Language Switching in DeltaV Operate                           dynamo, capable of switching languages on the fly.                                Koen Verstringe          Solutia                               -                           -
                                                                                                                                    Six facilities were combined into one DeltaV system. Each facility had things
                                                                                                                                    that were important to it on its Operate toolbar. With the consolidation, each
                                                                                                                                    workstation would change its layout based on which operator logged in. Using
                                                                                                                                    a DeltaV upgrade to readdress behind the scenes code, the toolbars were
                                                                     The Dark Side - The Code Behind a Consolidated Operator        combined, with controls and functions based on operator privilege, rather than
Workshop    4. DeltaV and Ovation System Applications   4-2340       Interface                                                      login name.                                                                       Stephen Posey            Savannah River Remediation            -                           -
                                                                                                                                    This paper examines Fieldbus Trunk to Spur Coupling when using the new
                                                                                                                                    SE4017 Fieldbus H1 Card with Integrated FF Power, defines general purpose
                                                                                                                                    or hazardous field environments where field devices are located, clarifies them
                                                                                                                                    for fieldbus Spurs, and identifies appropriate and best cost method to couple
                                                                     Fieldbus Trunk to Spur Coupling when using the new SE4017      the field devices to the fieldbus Trunk using Segment Protectors or
Workshop    4. DeltaV and Ovation System Applications   4-2389       Fieldbus H1 Card with Integrated FF Power                      FieldBarriers.                                                                    Bernd Schuessler         Pepperl+Fuchs                         Gary Tapperson              Pepperl+Fuchs
                                                                                                                                    Enterprise level alarm data gathering and reporting has typically been
                                                                                                                                    impractical until now. A key reason is plants have multiple DCS locations with
                                                                                                                                    different versions and manufacturers in the mix. This creates obstacles that
                                                                                                                                    prevent auto-data gathering. This case history discusses how challenges were
                                                                                                                                    overcome for reporting of alarm data where they can be compared to target                                                                        Dustin Beebe                ProSys, Inc.
Workshop    4. DeltaV and Ovation System Applications   4-2485       Enterprise Level Automated Alarm Data Reporting                metrics or each other.                                                            Malcolm Bordelon         Syngenta                              Jeff Young



                                                                                                                                    Peluso and Rezabek will discuss ten issues encountered by contemporary
                                                                                                                                    fieldbus projects, and examine the degree to which these troubles are rooted
                                                                                                                                    in the technology, or the choices and skills of the end user, including:
                                                                                                                                    1. Fieldbus devices cost too much and delivery is slow
                                                                                                                                    2. The cost of special cable and network hardware is wiping out any savings
                                                                                                                                    3. My licensor says fieldbus is too slow for their process control
                                                                                                                                    4. My consultant burns too many hours validating segment loading / routing /
                                                                                                                                    spur lengths
                                                                                                                                    5. My DCS vendor says HART can do everything FF does and it's simpler.
Workshop    4. DeltaV and Ovation System Applications   4-2541       Is Fieldbus Too Hard?                                          + 5 more!                                                                         John Rezabek             ISP Lima LLC                          Marcos Peluso               Emerson Process Management

                                                                                                                                    A common problem in flexible batch automation plants is accurate selection of
                                                                                                                                    the plant equipment needed to manufacture a product. Presented by Daniel
                                                                                                                                    Amedro, Automation Engineer with Bristol-Myers Squibb Company and Ryan
                                                                                                                                    Nielsen, Senior Process Engineer with Emerson, this case study will focus on
                                                                                                                                    how the new DeltaV equipment train functionality was used in a DeltaV
                                                                                                                                    migration project of a biopharmaceutical facility which performs concurrent
                                                                     Using DeltaV Equipment Train Functionality to Dynamically      manufacturing as well as basic configuration, how to use, and risks and
Workshop    4. DeltaV and Ovation System Applications   4-2554       Allocate Units in Flexible Batch Automation Processes          rewards of the use of equipment trains in the biopharmaceutical industry.     Daniel Amedro                Bristol-Myers Squibb Company          Ryan Nielsen                Emerson Process Managements

                                                                                                                                    Among the costs associated with any large automation project is dealing with
                                                                                                                                    varying signal types from diverse field devices which must be connected to the
                                                                                                                                    control system. The DeltaV system's Electronic Marshalling provides a new
                                                                                                                                    level of system flexibility while eliminating design and engineering work
                                                                                                                                    previously needed for cross-marshalling wires to install field devices. Each I/O
                                                                     Delta V Electronic Marshalling Delivers Engineering Cost and   channel signal type is designated by a characterization module (CHARM) that
Workshop    4. DeltaV and Ovation System Applications   4-2572       Scheduling Savings for Greenfield Chemical Plant               can be used with any controller in the system.                                   Bryan Beyer               Southern States Chemical              -                           -




                                                                                                                                                                          42
                                                                                                                                                           2011 Emerson Global Users Exchange




Workshops
Type        Track Name                                  Session ID   Title                                                             Abstract                                                                            Presenter(s) Full Name       Presenter(s) Company          Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                       At the Braskem petrochemical plant in Camaçari, Brazil, Emerson installed
                                                                                                                                       PredictPro Fuel Optimizer on the existing DeltaV controls for a boiler running
                                                                                                                                       three fuels — gasoline, fuel gas and fuel oil — simultaneously and
                                                                                                                                       interchangeably. The aim was to optimize fuel choice for economy during
                                                                                                                                       boiler operation. The fuel gas BTU level varies greatly over time, and that of
                                                                                                                                       the gasoline to a lesser extent. The new control system accounts for that, as
                                                                     Control Strategy Optimization on Power Boiler Saves Fuel and      well as fuel availability, and optimizes fuel choice and boiler operation in real
Workshop    4. DeltaV and Ovation System Applications   4-2580       Reduces Emissions by Improving Alternate Fuel Use                 time.                                                                               Jim Dunbar                   Emerson Process Management    -                           -

                                                                                                                                       The use of dynamic simulation and Operator Training Simulators (OTS) to
                                                                                                                                       train operators and validate control strategies provide numerous proven
                                                                                                                                       benefits. They manifest as shorter startups, enhanced operator performance
                                                                                                                                       as well as abnormal situation management. BP utilised a high fidelity process
                                                                                                                                       model within its new Angolan development. This presentation will highlight the
                                                                                                                                       challenges which were faced, solutions developed and the benefits realised in
                                                                     The Value of OTS and Dynamic Simulation in the Project            order to meet the requirements of BP. It will highlight how the lifecycle concept
Workshop    4. DeltaV and Ovation System Applications   4-2602       Lifecycle                                                         of dynamic simulation can be applied in real operations.                          Jason Linford                  BP                            Ronnie Bains                Emerson Process Management

                                                                                                                                       This workshop provides an overview of DeltaV Virtualization available today
                                                                                                                                       and in future releases. DeltaV Virtualization is a cost effective solution for
                                                                                                                                       system development, testing and training. A virtual platform offers benefits of
                                                                                                                                       less hardware to buy and maintain, increased configuration flexibility, extended                                                               John Caldwell               Emerson Process Management
Workshop    4. DeltaV and Ovation System Applications   4-2608A      DeltaV Virtualization – Part 1 – Product Update                   system life, and optimal use of computer resources.                                 Dirk Thiele                  Emerson                       Mark Nixon                  Emerson Process Management
                                                                                                                                       Virtualization technology continues to evolve at a very rapid pace. Newer
                                                                                                                                       virtualization technologies support high availability and resources balancing. In
                                                                                                                                       this workshop we present research results and implementation details for
                                                                                                                                       using DeltaV within high availability server clusters for both Hyper-V and                                                                     John Caldwell               Emerson Process Management
Workshop    4. DeltaV and Ovation System Applications   4-2608B      DeltaV Virtualization – Part 2 – High Availability Environments   VMware.                                                                             James Moore                  -                             Mark Nixon                  Emerson Process Management
                                                                                                                                       This abstract describes the implementation of HRSG controls in DeltaV for the
                                                                                                                                       PDO Qarn Alam Steam Project in Oman. The HRSG process control is
                                                                                                                                       complex. Several control requirements were handled using inherent DeltaV
                                                                                                                                       functionalities. Key among these are non-linear gain modification for PID
                                                                                                                                       Controllers, effective use of FF, integration with DeltaV SIS for ESD and BMS
                                                                                                                                       and effective use of PLMs. Also the Evolutionary Prototyping method of
                                                                                                                                       Software Development lifecycle was adopted. This enabled efficient
                                                                                                                                       configuration and testing of this complex process leading to on time                                                                           Madhav Kasture              Emerson Process Management
Workshop    4. DeltaV and Ovation System Applications   4-2700       Implementation of HRSG Controls in DeltaV                         completion.                                                                         Harish Govindan              Emerson Process Management    Rajkumar Parekar            Emerson Process Management
                                                                                                                                       Developing an OTS (Operator Training Solution) requires multiple
                                                                                                                                       architectures and versions of DeltaV to allow for modeling, testing and
                                                                                                                                       operation of various training systems. This presentation details how to take an
Workshop    4. DeltaV and Ovation System Applications   4-2797       Virtualizing DeltaV Training Systems                              offline training system and create a virtual system for training.                   Paul McCloskey               Emerson Process Management    Mark O'Rosky                Emerson Process Management

                                                                                                                                       DeltaV including SIS and CHARM IOs are suitable for installation in hazardous
                                                                                                                                       locations Class I, Division 2 and Zone 2 by design and certification. But it is not
                                                                                                                                       sufficient to use a NEMA4 / IP54 box. Expertise is mandatory for the design
                                                                                                                                       and selection of additional components and for certification of the complete
                                                                                                                                       assembly. Certified quality management must be in place, particularly for
                                                                                                                                       Division 1 or Zone 1 solutions. Several examples include: CHARM field
                                                                                                                                       junction boxes are presented to illustrate the possible solutions for FPSO,
Workshop    4. DeltaV and Ovation System Applications   4-2807       DeltaV in Hazardous Locations                                     chemical and pharma plants and oil and gas applications.                            Michael Hagen                R. STAHL Schaltgeraete GmbH   -                           -

                                                                                                                                       Unigel Group introduced the first DeltaV Series-S with Electronic Marshalling
                                                                                                                                       of Brazil in EDN chemical plant. Wireless Plant Network, Wireless Field
                                                                                                                                       Network, Electronic Marshalling, H1 Foundation Fieldbus, Serial Protocol,
                                                                                                                                       Profibus/DP Protocol, the Modern Series-S Hardware integrated to Smart SIS
                                                                                                                                       Logic Solver make up one of the most advanced Plantweb architectures
                                                                                                                                       installed in the world. It is also one of the largest and diversified Wireless Field
                                                                     Advanced PlantWeb Digital Plant Architecture Adopted by           Networks of Brazil. As per operators team DeltaV display based on HCD                                                                          Rodrigo Sano                Emerson Process Management
Workshop    4. DeltaV and Ovation System Applications   4-2812       Chemistry Industry                                                library it is much more intuitive in viewing of alarms and abnormal situations.      Jeferson Roque dos Santos   EDN                           Sergio Vertuan Junior       Emerson Process Management

                                                                                                                                   Firmenich in Safety Harbor, Florida replaced an existing Allen-Bradley PLC
                                                                                                                                   with DeltaV in a plant area that operates as a hybrid batch/continuous
                                                                                                                                   process. DeltaV Phase Logic Modules were used in order to provide the
                                                                                                                                   functionality defined by the ISA S88 standard. A custom Sequential Function
                                                                                                                                   Chart (SFC) module was used to load the phases and control state
                                                                                                                                   transitions, rather than the DeltaV Batch Executive. This workshop will explore
                                                                     Harnessing the Power of DeltaV Phase Logic Modules Outside of how to use the XCOMMAND parameter to manipulate Phase Logic Modules,
Workshop    4. DeltaV and Ovation System Applications   4-2880       the DeltaV Batch Environment                                  using this installation at Firmenich as a case study.                           Bill Tinley                          Key Controls                  Jesse Godwin                Key Controls

                                                                                                                                      For offshore oil & gas facilities, space utilization and weight control are
                                                                                                                                      important factors that must be considered in the detailed design phase. The
                                                                                                                                      control system is not exempt from these criteria as it directly and indirectly
                                                                                                                                      contributes to space usage and weight. The use of DeltaV with CHARMs
                                                                                                                                      technology for a major offshore project has proven the fact that both space
                                                                                                                                      usage is optimized and weight can be kept in check. In addition, engineering
                                                                     The Benefits of Design using DeltaV CHARMs I/O - An EPC's        time and effort required to design a CHARMs-based control system is
Workshop    4. DeltaV and Ovation System Applications   4-2882       Perspective                                                      substantially reduced as opposed to a traditional I/O based system.                  Robert Armstrong             WorleyParsons                 Karan Virk                  Emerson Process Management
                                                                                                                                      Givaudan in Lakeland, Florida used class-based DeltaV control modules to
                                                                                                                                      standardize the configuration and operation of an existing 1800 DST DeltaV
                                                                     Benefits of Using Class-Based Modules to Standardize an          system with 350 Fieldbus devices. This workshop will examine the
Workshop    4. DeltaV and Ovation System Applications   4-2891       Existing DeltaV Installation                                     justification, planning, and execution of this project.                              Axel Albo                    Key Controls                  Bill Tinley                 Key Controls
                                                                                                                                      Asphalt storage, blending and loading terminal demands simplicity in
                                                                                                                                      operations and maintenance of its automation equipment. For the new
                                                                                                                                      greenfield asphalt terminal in Chicago, IL, AOS selected Emerson's Plantweb
                                                                                                                                      Architecture for its flexible and easy to maintain automation solution. The
                                                                                                                                      power of field equipment, variety of communication technologies to use, and
                                                                                                                                      availability of open data integration technologies enabled to address unique                                                                    Greg Juchniewicz            Novaspect
Workshop    4. DeltaV and Ovation System Applications   4-2973       State of the Art Automation at Asphalt Loading/Blending Terminal needs of the asphalt distribution terminal.                                          Joe Shotwell                 Asphalt Operating Sevices     Hasit Patel                 Novaspect




                                                                                                                                                                               43
                                                                                                                                                      2011 Emerson Global Users Exchange




Workshops
Type        Track Name                                  Session ID   Title                                                        Abstract                                                                             Presenter(s) Full Name   Presenter(s) Company                  Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                                  As pharmaceutical wet cake materials require mixing or drying, product
                                                                                                                                  samples are collected for investigative analysis or informational purposes. An
                                                                                                                                  On-Demand Sampling and Real-Time Reporting Interface was designed to
                                                                                                                                  provide operators a flexible interface to request multiple samples, facilitate
                                                                                                                                  phase-driven equipment sequencing, and support real time historization and
Workshop    4. DeltaV and Ovation System Applications   4-3100       On-Demand Sampling & Real-Time Reporting                     trending of sample data.                                                             Elvin Varghese           Bristol Myers-Squibb Co.              Jeffrey Reinhardt           -

                                                                                                                                  An R&D scale-up facility uses multiple DeltaV systems for electronic recipe
                                                                                                                                  control. Recipes were frequently reviewed using Recipe Studio. Data was not
                                                                                                                                  transparent to the reviewer (scientist) who is not DeltaV proficient. On the
                                                                     DeltaV Recipe Review System - Custom Application for         floor, if recipe parameter errors were not resolved during review, they can
Workshop    4. DeltaV and Ovation System Applications   4-3101       Reviewing Recipe Structural Data                             cause nuisance alarms and holds, step changes, and efficiency loss.          Anthony DeJohn                   Bristol-Myers Squibb                  -                           -

                                                                                                                                  Model Predictive Control (MPC) is perhaps today the most successful and
                                                                                                                                  emblematic advanced control method. Since its introduction over 30 years ago
                                                                                                                                  it has captivated the minds of control people both in the academic and
                                                                                                                                  industrial worlds. Its appeal probably resides in the fact that it bridges the gap
                                                                                                                                  between the abstract techniques of researchers and the empirical approach of
                                                                                                                                  practitioners. Many MPC commercial products have proliferated over those
                                                                                                                                  years, and there are thousands of industrial applications. However, MPC
Workshop    4. DeltaV and Ovation System Applications   4-3160       MPC Made Easy                                                understanding and knowledge continues to be a kind of esoteric activity rest. Leopoldo Bello                  Emerson - PSS                         -                           -

                                                                                                                                  As automation and control of industrial processes and electrical subsystems
                                                                                                                                  have developed, they have come closer and closer together. Now, with the
                                                                                                                                  sophisticated communications capabilities of control systems and electrical
                                                                                                                                  relay systems, the integration of these two systems is easy. The controls can
Workshop    4. DeltaV and Ovation System Applications   4-3184       Process Control and Electrical System Management             now be totally integrated to supply accurate cost effective integrated control.      Larry Rice               Emerson Process Management            Mark Zeller                 Schweitzer Engineering Laboratories
                                                                                                                                  The current release of DeltaV includes new functionality to help address the
                                                                                                                                  challenges faced by batch users in both the regulated and non-regulated
                                                                                                                                  environments. Come and join the session to get a detailed look at what
Workshop    5. Emerson Product / Services Update        5-1600       Batch Product Update                                         enhancements can help improve your plant.                                            Dawn Marruchella         Emerson Process Management            -                           -

                                                                                                                                  System security continues as a hot topic for many users. This session will
                                                                                                                                  introduce the Emerson Smart Firewall that will help you add perimenter
                                                                                                                                  protection your DeltaV system with an Emerson supported easy to use firewall
Workshop    5. Emerson Product / Services Update        5-2000       Emerson Smart Firewall and DeltaV Security Update            product. Workshop will also discuss other DeltaV security updates.                   Bob Huba                 Emerson Process Management            -                           -
                                                                                                                                  This session will cover a brief review of AMS Device Manager's value
                                                                                                                                  proposition and current functionality, plus detail on the features planned for the
                                                                                                                                  next releases of AMS Device Manager. AMS Device Manager users gain
                                                                                                                                  efficiencies through streamlining maintenance practices and avoiding or
Workshop    5. Emerson Product / Services Update        5-2083       AMS Device Manager Overview and Product Update               limiting downtime.                                                                   Laura Briggs             Emerson Process Management            -                           -
                                                                                                                                  This is a product update presentation covering DeltaV hardware available in
                                                                                                                                  v11 and v12, including S-series hardware and Electronic Marshalling. Focus
Workshop    5. Emerson Product / Services Update        5-2104       Product Update - DeltaV Hardware                             is on the latest hardware available and upcoming CHARMs for v11.                     Keith Bellville          Emerson Process Management            -                           -
                                                                                                                                  This presentation provides an overview of DeltaV Advanced Control
                                                                                                                                  enhancements and new products planned for v12 and beyond, including
                                                                                                                                  model predictive control (Predict), advanced loop tuning (InSight/EnTech),
                                                                                                                                  inferential soft sensors (Neural), and online continuous analytics. The
                                                                                                                                  presentation will include a demonstration of MPC enhancements to be
Workshop    5. Emerson Product / Services Update        5-2302       DeltaV Advanced Control - Product Update                     released in v12.                                                                     John Caldwell            Emerson Process Management            -                           -
                                                                                                                                  Integration of HART, Wireless HART and Foundation Fieldbus devices into
                                                                                                                                  the control system is critical to start up and diagnostic operations. Emerson
                                                                                                                                  devices can now be easily integrated into hosts that employ FDT frame
Workshop    5. Emerson Product / Services Update        5-2420       Integrating Emerson Devices Into An FDT Based Host Systems   technology with the installation of a single DTM.                                    Ravi Ramakrishnan        Emerson Process Management            Bruce Grumstrup             Emerson Process Management
                                                                                                                                  Emerson's representative to the ISA-18 and EEMUA-191 alarm standards
                                                                                                                                  bodies describes what's new and coming and provides details on the latest
                                                                                                                                  Emerson product, service and alliance partner solutions for effective standard-
                                                                                                                                  compliant alarm system management. Topics covered include training, alarm
                                                                                                                                  philosophy, rationalization, dynamic alarming, shelving, alarm help, and Key
Workshop    5. Emerson Product / Services Update        5-2429       DeltaV Alarm Management Product Update                       Performance Indicators.                                                              Kim Van Camp             Emerson Process Management            -                           -

                                                                                                                                  Emerson's Terminal Solutions for marine, pipleline, trucks and railcars are now
                                                                                                                                  branded under Syncade. These movements are being licensed under
                                                                                                                                  Syncade MLM (Movement Logistics Manager). Syncade technology and
                                                                                                                                  functionality are implemented to standardize process flows that can be easily
                                                                                                                                  configured to communicate with ERP systems. Any logistical processes are
                                                                                                                                  sequenced through workflows that can be easily implemented. Movements
                                                                                                                                  are being better tracked and reported. Technology and functional uplift
Workshop    5. Emerson Product / Services Update        5-2579       Update on Syncade Movement Logistics Manager                 directly results into reduced project implementation cycles.                    Shoyeb Hasanali               Emerson Process Management            -                           -

                                                                                                                                  We will review significant changes that have occurred with Fisher®
                                                                                                                                  FIELDVUE ™ Instrumentation in 2011 and how it will affect Emerson
                                                                                                                                  customers. Highlights include: Updates to theDVC6200 HART and fieldbus
                                                                                                                                  linkageless/non-contact digital valve controller including Profibus and remote
                                                                                                                                  mounted capability, additional diagnostics available in ValveLink Mobile for the
                                                                                                                                  475 or 375 Field Communicator or PDA/Smartphone. We will also review
Workshop    5. Emerson Product / Services Update        5-2584       Fisher FIELDVUE Instrument Update                            updates of the ValveLink Software product line.                                  Lorin Miller                                                       -
                                                                                                                                                                                                                                                Emerson Process Managment, Fisher Valves                          -
                                                                                                                                  Over 220 user enhancement ideas were submitted to the UDEP for
                                                                                                                                  consideration in this cycle. This session will provide an update and report for
                                                                                                                                  the user community on the UDEP and the user ideas that have been
                                                                                                                                  evaluated, prioritized, and selected for development by the UDEP Committee.
                                                                                                                                  The session will also give users an opportunity to meet UDEP customer
                                                                                                                                  committee members who represent the broader Emerson user community.
                                                                                                                                  Finally, the presentation will show users how they can participate in the                                                                           Bill Tjoa                   Emerson Process Management
Workshop    5. Emerson Product / Services Update        5-2599       UDEP: User Driven Enhancement Program Report                 program and voice their enhancement ideas.                                       Susan Flowers                -                                     Tracy Waller                Savannah River Nuclear Solutions




                                                                                                                                                                         44
                                                                                                                                                       2011 Emerson Global Users Exchange




Workshops
Type        Track Name                             Session ID   Title                                                              Abstract                                                                           Presenter(s) Full Name   Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                                   This session explores the features and technology of the DVC6200 with its
                                                                DVC6200 - The Latest Evolution of FIELDVUE Digital Valve           non-contact linkageless feedback as well as the other hardware and software
Workshop    5. Emerson Product / Services Update   5-2640       Controller Technology                                              improvements that it has compared to previous FIELDVUE Instruments.                Steve Hagen              Emerson Process Management   -                           -

                                                                                                                                   Following a few simple rules along with Emerson provided tools can increase
                                                                                                                                   the usability of your graphics. This short course will highlight using DeltaV
                                                                                                                                   dynamos alongside heuristics to increase the usability of your graphics. We
                                                                DeltaV Operate Enhancements Help Increase Operational              will additionally show operational trends with DeltaV Operate enhancements
Workshop    5. Emerson Product / Services Update   5-2765       Awareness                                                          over the last several releases in order to achieve better process graphics.        Molly Firkins            Emerson                      Cindy Scott                 Emerson Process Management

                                                                                                                                   Emerson has recently introduced a quick and easy way for users to connect
                                                                                                                                   directly to a FOUNDATION fieldbus segment with their portable laptop or
                                                                                                                                   notebook computer. Using Emerson's newly available USB Fieldbus
                                                                                                                                   Interface, users can easily connect their laptop or PC to a fieldbus network
                                                                                                                                   either in the field or on the bench. This enables users to experience the
                                                                                                                                   benefits of applications such as AMS Device Manager without having to use
                                                                A Quick and Easy Way to Connect to FOUNDATION Fieldbus             the control system. This workshop will highlight the capabilities of this useful
Workshop    5. Emerson Product / Services Update   5-2810       Using Emerson's New USB Fieldbus Interface                         new device and provide a live demonstration of how it can be used.                 Alan Dewey               Emerson Process Management   -                           -

                                                                                                                                   The DeltaV system contains numerous files, folders and databases that are
                                                                                                                                   vital to its ongoing operation. Loss of this data may mean rework, downtime,
                                                                                                                                   loss of production or worse. How to go about securing this data has been a
                                                                                                                                   concern since there has not been a supported DeltaV product offering that
                                                                                                                                   provides a single solution for DeltaV system data backup and restore...until
                                                                                                                                   now. This presentation will provide a detailed look at the new DeltaV system
                                                                                                                                   backup and restore product offering and how it will provide easy and initiative
Workshop    5. Emerson Product / Services Update   5-2871       DeltaV System Easy Backup and Restore                              data backup, restore and disaster recovery functionality.                       Chris Felts                 Emerson Process Management   -                           -
                                                                                                                                   An overview of the benefits of installing TopWorx Nuclear approved products.

                                                                                                                                   Traditional mechanical switches for the nuclear industry are large, fail easily
                                                                                                                                   due to adverse conditions, and break often due to outside moving parts and
                                                                                                                                   the lack of a sealed body.
                                                                Next Generation Technology for Today's Expanded Sensing            TopWorx GO is a smaller, rugged, dependable retrofit position sensor for
Workshop    5. Emerson Product / Services Update   5-2878       Requirements                                                       mechanical switches.                                                               Greg Merrifield          TopWorx                      -                           -

                                                                                                                                   Come learn how Human Centered Design is influencing DeltaV Engineering
                                                                                                                                   Tool product designs. Sneak a peek at mockups of future interfaces and see
                                                                                                                                   how core Engineering Tool applications like Explorer and Control Studio are
                                                                                                                                   evolving to accommodate common configuration tasks and display information
                                                                                                                                   in a whole new way. This session also presents an opportunity for the
                                                                How Human Centered Design is Shaping the Future of DeltaV          community to provide feedback directly to product marketing and enroll in
Workshop    5. Emerson Product / Services Update   5-2890       Engineering Tools                                                  programs to help Emerson evaluate software prototypes.                      Bryan Jones                     Emerson Process Management   -                           -

                                                                                                                                   This presentation will detail recent functionality and Ease of Use improvements
                                                                                                                                   to the DeltaV Engineering Tools and I/O communication protocols in the
                                                                                                                                   DeltaV system. Each new feature will be described along with the benefit(s) to
                                                                                                                                   the user. The workshop will also allow users to provide feedback on current
Workshop    5. Emerson Product / Services Update   5-2904       Product Update - DeltaV Engineering Tools and I/O Protocols        DeltaV functionality and usability to the DeltaV product marketing organization.   Randy Balentine          Emerson Process Management   -                           -
                                                                                                                                   You don't stop to ask for directions at the gas station on the weekend...right?
                                                                                                                                   So when you are at work, why would you read a manual or search through a
                                                                                                                                   help file?
                                                                                                                                   Only because you have to.
                                                                                                                                   At this session we will let you know what we have done to deliver more
                                                                                                                                   consistent, user friendly content that helps you do your job more efficiently.
                                                                                                                                   We will share with you how our human centered design research and
                                                                                                                                   customer surveys have shaped our strategy to make it simple for you to find
                                                                                                                                   the technical information and product downloads you need to keep you
Workshop    5. Emerson Product / Services Update   5-2978       Downloads and Documentation- Emerson is Here to Help               working efficiently.                                                               John Allwein             Emerson Process Management   Melinda Hansell             -
                                                                                                                                   A speciality packaging organization with manufacturing operations around the
                                                                                                                                   globe was able to reduce their primary raw material costs, improve product
                                                                                                                                   quality and provide a more systematic process for operating their packaging
                                                                Optimizing and Standardizing Your Plant Floor Machines With        machines through accurate measurement of their glue usage on their
Workshop    6A. Instrumentation Flow               6A-1661      Flow Measurement of Your Inputs                                    production line.                                                                   Scott Daniel             Pregis                       Todd Fortman                Emerson Flow
                                                                                                                                   Ansaldo Energia, the main Italian producer of Cogen plants pursues its
                                                                                                                                   business through technology excellence and innovation, controlling all
                                                                                                                                   production processes by a stringent quality policy. The Quality Control
                                                                                                                                   department has worked with Emerson Process Management to implement
                                                                Use of Coriolis Mass Flowmeters in Critical Qualitative Validation high precision measurement technology, and recently, has introduced the use
Workshop    6A. Instrumentation Flow               6A-1960      Process for Gas Turbine Components                                 of Micro Motion as a new standard.                                                 Stefano Passalacqua      Ansaldo Energia              -                           -
                                                                                                                                   In this presentation, we will discuss the technical advances in a few different
                                                                                                                                   measurement technologies viz. Differential pressure flow meter, pressure
                                                                                                                                   based level measurement, gauge pressure and temperature measurement.
                                                                How to Achieve US$500,000 Savings on 91 Devices Using              Applying these innovative technologies to a recent refinery project, an
                                                                Innovative Installation for DP Flow Meters, Level, Pressure and    engineering contractor achieved recognizable and documented cost reduction
Workshop    6A. Instrumentation Flow               6A-2020      Temperature Transmitters                                           in excess of US$500,000.                                                           Adrian Lee               Fluor Inc.                   Raj Adani                   Emerson Process Management
                                                                                                                                   Micro Motion Coriolis Flowmeters was implemented successfully in F&B
                                                                                                                                   Machinery, offering: best performance in flowmetering, advanced diagnostics,
                                                                                                                                   easy installation and fast commissioning with different digital
                                                                                                                                   protocols.Tetrapak developed and optimized with Micro Motion's Technical
                                                                Micro Motion Coriolis Flowmeters Reduce Cost of Installation and Support and Flow Specialists, the measurement of the different components
Workshop    6A. Instrumentation Flow               6A-2264      Commissioning at Tetra Pak from Argentina                          in Continuous Blending Units.                                                      Ricardo Pesce            Tetra Pak                    Fabian Robin                Emerson Process Management

                                                                                                                                   Hunt Refining Company is a major producer of industrial grade asphalt. A
                                                                                                                                   number of asphalt shingle plants are located in close proximity to the
                                                                                                                                   Tuscaloosa refinery. Several of these customers receive asphalt via pipeline.
                                                                Improving Asphalt Flow Measurement in Custody Transfer             Hunt Refining wanted to improve the accuracy and reliability of the existing
Workshop    6A. Instrumentation Flow               6A-2361      Applications                                                       asphalt flow measurement and automate the custody transfer process.                Alan Weldon              Hunt Refining Company        Donna McClung               Emerson Process Managment




                                                                                                                                                                          45
                                                                                                                                        2011 Emerson Global Users Exchange




Workshops
Type        Track Name                 Session ID   Title                                                           Abstract                                                                              Presenter(s) Full Name   Presenter(s) Company                Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                    Breweries and distillers are regulated industries and are required to pay taxes
                                                                                                                    on the amount of alcohol produced. Other industries have similar regulatory
                                                                                                                    requirements and measure production or environmental flows. In these
                                                                                                                    regulatory compliance applications, the accuracy of the meters must be
                                                                                                                    verified on a regular basis. This workshop addresses how Smart Meter
                                                    Smart Meter Verification Simplifies Regulatory Compliance in    verification can be used to simplify verification of meter performance in
Workshop    6A. Instrumentation Flow   6A-2382      Alcohol Tax Metering                                            regulatory applications, reducing costs and process disruptions.                      Ron Pozarski             Emerson Process Management          Darren Goodlin              Anheuser-Busch/InBev
                                                                                                                    Totalized flow measurements are often required for environmental compliance
                                                                                                                    in water and wastewater treatment. Remote installations are common,
                                                                                                                    especially effluent discharge flows. It is challenging to obtain, record and verify
                                                                                                                    flow totals for compliance with local regulations. To reduce cost of monitoring
                                                                                                                    and reporting, intelligent magnetic flowmeters combined with local data
                                                                                                                    loggers provide an economical, reliable and comprehensive solution.
                                                    Stay Confident and in Compliance with Magnetic Flowmeter and    Additional diagnostic capabilities allow for continuous verification of the
Workshop    6A. Instrumentation Flow   6A-2525      Data Logger in Water Applications                               flowmeters health and accuracy.                                                       Lori Egbers                                                  -
                                                                                                                                                                                                                                   Emerson Process Management - Rosemount Flow                     -
                                                                                                                    Do you ever have applications where the process conditions exceed the
                                                                                                                    structural limits of your flow measurement installation? Applications with
                                                                                                                    extreme pressures and temperature as well as highly corrosive process fluids
                                                                                                                    are difficult to measure with traditional DP technology. This paper will address
                                                    Hot Technologies, Cool Applications - DP Flow Meters for        these conditions and how the new Rosemount Annubar can solve your severe
Workshop    6A. Instrumentation Flow   6A-2596      Extreme Appplications                                           application problems.                                                                 Julie Osborne            Emerson Process Management          Don Verhaagen               Emerson RDPF

                                                                                                                    This abstract will look at how Emerson, with FMC Technologies and Statoil,
                                                                                                                    has developed the Roxar Wellhead Insert Multiphase Meter (MPFM) - a
                                                                                                                    solution to the challenge of limited deck space on platforms and rigs and yet,
                                                                                                                    where the need to accurately measure complex flow regimes remains
                                                                                                                    important. The paper will look at how the meter and its innovative new
                                                                                                                    measurement principle will be installed on Statoil's North Sea Oseberg
                                                    Maximizing Platform Space Utilisation Through the Latest in     platform. It will chart the results and conclude on the benefits of the new
Workshop    6A. Instrumentation Flow   6A-2607      Multiphase Metering - A North Sea Pilot                         solution in flow assurance and offshore production operations.                        Erlend Fremstad          Roxar, Emerson Process Management   -                           -
                                                                                                                    DP Flow is the most frequently applied measurement technology. Uncover the
                                                                                                                    value of re-engineering DP Flow measurement points to enable better
                                                                                                                    measurement. Learn how best practices and innovative designs deliver
                                                                                                                    improved accuracy, reduced maintenance, reduced installed costs, lowered
                                                                                                                    permanent pressure loss, increased reliability, and increased turn down to
Workshop    6A. Instrumentation Flow   6A-2610      Walking the Best Practices Line                                 improve your flow measurement.                                                        Mike Montgomery          Emerson Process Management          David Hannah                Emerson Process Management
                                                                                                                    Real-world application cases will be presented demonstrating how new flow
                                                                                                                    metering installations enabled users to reduce their overall cost of steam,
                                                                                                                    compressed air and other utilities. In order to quantify benefits and prioritize
                                                                                                                    improvement projects, measurement points must be properly in place. A
                                                    You Can't Manage What You Don't Measure: Getting a Better       metering system should be easy to install and inexpensive to operate, ensuring
Workshop    6A. Instrumentation Flow   6A-2628      View into Energy Usage                                          net benefits are achieved.                                                            Joel Lemke               Emerson Process Management          Brian Fretschel             Emerson Process Management
                                                                                                                    Oil and gas producers are seeing production and operating expenses
                                                                                                                    skyrocket the past 10 years, increasing almost 700%. This is not only due to
                                                                                                                    the increased activity in the upstream segment and rising inflation costs within
                                                                                                                    the industry, but the utilization of older technology such as mechanical meters.
                                                                                                                    This session will explain how using modern vortex technology on production
                                                                                                                    and test separators water measurement can decrease maintenenace costs,
                                                    Improve Reliability of Well Test and Production Data While      improve saftey, and ensure production engineers have the data needed to
Workshop    6A. Instrumentation Flow   6A-2638      Reducing Operating Expenses with Vortex Technology              maximize well performance.                                                            Michael Machuca          Rosemount, Inc                      -                           -
                                                                                                                    This presentation will explain how Rosemount 8732 Mag Flowmeters have
                                                                                                                    been successfully tested to significantly reduce the requirement and costs of
                                                    Optmization of Power Distribution System for Mag Flow           the power distribution infrastructure for mags flowmeters planned to be part of
Workshop    6A. Instrumentation Flow   6A-2744      Flowmeters on a Greenfield BCTMP Mill                           greenfield BCTMP plant in South Africa.                                               Frank Thomasso           KSH Engineering                     Guy Trudel                  Laurentide Controls
                                                                                                                    Achieving accurate flow measurement in open channel flow structures has
                                                                                                                    always been a demanding challenge. Environmental regulations through
                                                                                                                    legislation are forcing industrial and municipal dischargers to improve the
                                                                                                                    quality of measurement and record flow data. To improve measurement
                                                                                                                    quality, sophisticated instruments can now compute flow using conventional
                                                                                                                    weirs and flumes, and with integral data logging provide an economical and
                                                    Meeting Environmental Guidelines for Open Channel Flow          reliable solution. A simple means of verifying the flow reading accuracy
Workshop    6A. Instrumentation Flow   6A-2745      Measurement in Effluent Treatment                               ensures compliance with regulations.                                                  Peter Ward               Mobrey Measurement                  -                           -

                                                                                                                    Severn Trent had issues with bacterial growth on their 7 propeller meters used
                                                                                                                    to measure water withdrawal for annual reporting to the local water
                                                                                                                    management district. Bacterial growth led to meter inaccuracy and high
                                                                                                                    maintenance costs. To address these issues, they replaced all critical reporting
                                                                                                                    meters with Emerson Magmeters with meter verification. Careful selection of
                                                                                                                    the magmeter materials addressed the bacterial growth scaling issue. By                                                                                                        Emerson Process Management -
                                                    Severn Trent Reduces Downtime and Operations Costs with         eliminating these issues and utilizing meter verification, the plant reduced                                                                       Lori Egbers                 Rosemount Flow
Workshop    6A. Instrumentation Flow   6A-2789      Smart Magnetic Flowmeters                                       downtime, decreased operations costs, and increased overall throughput.          Liesel Oliveira               Emerson Process Management          Tom Johnson                 Emerson Process Management
                                                                                                                    This session will cover the integration of the Micro Motion Coriolis meter into
                                                                                                                    the FloBoss 107 via the Application Use Module to measure and track
                                                                                                                    separator dump cycles. We will discuss the current challenges associated
                                                                                                                    with traditional volumetric measurements and the end solution associated with
                                                                                                                    installing Coriolis meters on natural gas production separators to measure
                                                                                                                    liquid production where solar powered Floboss 107s are being utilized for gas
Workshop    6A. Instrumentation Flow   6A-2793      Floboss 107 and Micro Motion Coriolis Meter - A Flowmance       production.                                                                      Mike Gabel                    Applied Control Equipment           Brent Pankonian             Micro Motion

                                                                                                                    End users and engineering contractors are constantly challenged with project
                                                                                                                    execution to meet or exceed budget and timelines. But does instrumentation
                                                                                                                    have an impact on project success? This workshop will show you how to
                                                                                                                    specify and quote optimal solutions for your measurement applications,
                                                                                                                    leverage a common platform across multiple applications, and engineer,
                                                                                                                    procure and commission instruments effectively to improve project execution,
Workshop    6A. Instrumentation Flow   6A-2800      Speed Project Execution with Better Instrumentation Practices   resulting in faster start-up and reduced costs.                              Natalie Strehlke                  Emerson Process Management          -                           -




                                                                                                                                                            46
                                                                                                                                          2011 Emerson Global Users Exchange




Workshops
Type        Track Name                 Session ID   Title                                                             Abstract                                                                      Presenter(s) Full Name   Presenter(s) Company                    Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                      The LNG market has increased dramatically over the past several years, and
                                                                                                                      developing systems to handle custody transfer transactions in remote areas is
                                                                                                                      a key to the market's success. Cryogenic Vessel Alternatives has developed
                                                                                                                      an LNG dispensing trailer which allows for the transport and eventual sale of
                                                                                                                      LNG to remote areas.

                                                                                                                      Accurate metering of the LNG is facilitated through the use of a Micro Motion
                                                                                                                      CMF100 which has been designed specifically for cryogenic applications.
                                                                                                                      Using the sensor's diagnostics, customers are ensured of being billed for LNG
Workshop    6A. Instrumentation Flow   6A-2818      LNG Dispensing Made Simple Using Micro Motion                     in an all liquid state.                                                       Keith Hall               Cryogenic Vessel Alternatives           Nicole Rundlett             Micro Motion
                                                                                                                      With concerns over the possibility of climate change, all greenhouse gas
                                                                                                                      emissions are receiving greater attention from governments and regulatory
                                                                                                                      agencies. Flares convert methane and other gases to CO2 through
                                                                                                                      combustion and represent about 0.6% of all anthropogenic carbon emissions.
                                                                                                                      As a greenhouse gas, CO2 emissions must be monitored to comply with
                                                                                                                      regulations such as the EPA's new Greenhouse Gas Mandatory Reporting
                                                                                                                      Requirements for the Oil & Gas industry. This paper will review the most
                                                                                                                      common techniques for flare measurement and discuss the advantages &
Workshop    6A. Instrumentation Flow   6A-2821      Annubar Primary Elements Have Flare                               limitations of each.                                                          Greg Strom               Emerson Process Management              -                           -

                                                                                                                      Traditionally DP Flowmeters have been installed below the pipe in steam to
                                                                                                                      shield the transmitter from the high temperature steam. However, these
                                                                                                                      installations have required heat tracing and other costly additions to keep them
                                                                                                                      operational in the cold winter months. Also, additional uncertainty is created by
                                                                                                                      wet legs. By top mounting a Flowmeter in steam, these additional sources of
                                                                                                                      inaccuracy and cost can be eliminated and steam metering applications can
                                                    Bottoms up! Keep Your DP Flowmeters in Steam Mounted              be simplified. This paper will discuss the top mounting installation practices for
Workshop    6A. Instrumentation Flow   6A-2829      Above the Pipe                                                    steam in cold climates and review some proven field installations.                 Emily Vinella       Emerson Process Management              Don Verhaagen               Emerson RDPF
                                                                                                                      Multivariable advancements can be used to better optimize installed
                                                                                                                      performance, select the right combination of compensation for a specific
                                                    New Multivariable DP Flow Solutions Improve Flow Best             application, utilize diagnostics to enable predictive maintenance, and expand
Workshop    6A. Instrumentation Flow   6A-2835      Practices                                                         flow insight with wireless technology.                                             Nathan Stokes       Emerson Process Management              -                           -
                                                                                                                      Engineering an accurate DP Flow measurement is a detailed and specific
                                                                                                                      process. Measuring components must align with the nature and design of the
                                                                                                                      process to ensure accuracy while minimizing measurement errors leading to
                                                                                                                      process breakdowns. Mistakes can and will occur when standards are not
                                                                                                                      clear. Fortunately, new technologies and best practices, as a result of previous
                                                                                                                      mistakes and new innovations, have helped unveil much of the DP Flow
                                                                                                                      mystery. This guide is for those who have had their share of cryptic flow
                                                                                                                      measurements and are ready to go beyond the mystery to a more enlightened
Workshop    6A. Instrumentation Flow   6A-2848      DP Flow for Dummies - Common Mistakes to Avoid                    place.                                                                             Karim Abdulkhalik   Emerson Process Management              Amy Johnson                 Emerson Process Management

                                                                                                                      Cairn Energy India Ltd (CEIL) developed a Crude Oil License Block RJ-ON-
                                                                                                                      90/1 in the state of Rajasthan, India. The crude oil sales were successfully
                                                                                                                      implemented using Liquid Ultrasonic flow meter on a large commercial scale.
                                                                                                                      The use of Liquid Ultrasonic Meters for Crude Oil custody transfer is gaining
                                                                                                                      world wide acceptance. Ultrasonic technology is an established technology
                                                                                                                      but the use of this technology for custody transfer is relatively new. Often users
                                                    US$7 Billion/Year of Custody Transfer For the World's Longest     try to employ the same measurement practices that apply to turbine
Workshop    6A. Instrumentation Flow   6A-2865      Heated and Insulated Pipeline - A Case Study                      technology to the Liquid Ultrasonic Meter.                                         Neelesh Purohit     Cairn Energy India Limited              Trilochan Gupta             Emerson Process Management

                                                                                                                      Selecting the right DP flow measurement technology and installing it properly
                                                                                                                      are important to achieving accurate and repeatable measurements. Compact
                                                                                                                      DP Flowmeter designs make it possible to reduce equipment and installation
                                                                                                                      costs, eliminate potential leak points, reduce piping requirements and improve
                                                                                                                      flowmeter performance. This course will demonstrate how to take advantage
                                                                                                                      of the latest innovations in Compact DP Flowmeter technology and show real
Workshop    6A. Instrumentation Flow   6A-2866      Big Savings from Small Packages                                   world examples of the successes this technology has enabled.                   Kenneth Cooper          Emerson Process Management              Russ Evans                  Emerson Process Management
                                                                                                                      TGP is a local company that transport gas and LNG from the basins to the
                                                                                                                      shore. Emerson provided two skids. One is a 2 RUNS of 8" in ANSI NINE
                                                                                                                      HUNDRED LUSM metering station. The other skid is the Compact Prover
                                                    LAC Unit for LNG Custody Transfer at TGP (Transportadora de       equipped with master meter.
Workshop    6A. Instrumentation Flow   6A-2909      Gas del Peru)                                                     This is the first LACT Unit in the southern cone with all new technology.      Jesus Santeliz          TGP (Transportadora de Gas del Peru).   Osvaldo Ortega              Emerson Process Management

                                                                                                                 The ongoing demand for added pipeline capacity, legacy assets approaching
                                                                                                                 the end of their design life and escalating regulatory compliance is placing
                                                                                                                 more emphasis on improving the reliability and detection threshold for new
                                                                                                                 and existing leak detection systems. Computational Pipeline Monitoring (CPM)
                                                                                                                 leak detection systems rely on accurate pipeline inventory and pressure-flow
                                                                                                                 profile data to aid in the early detection of small leaks, reduction of false alarms
                                                                                                                 and more accurate leak location. This presentation profiles the improvements           Stacey Daniels
Workshop    6A. Instrumentation Flow   6A-3081      Mastering Your Leak Detection Systems                        made in both a natural gas and a hydrocarbon liquid pipe.                              Denver Smart         Micro Motion Inc.                       -                           -
                                                                                                                 Red Arrow installed a contacting guided wave radar in a tar reclaim tank. The
                                                                                                                 use of radar has enabled the process level to be continuously controlled. This
                                                                                                                 technology and the use of its "Signal Quality" Diagnostic function has
                                                    Utilizing Advanced Guided Wave Radar Diagnostics to Increase improved the reliability of the measurement and allowed Red Arrow to
                                                    Throughput, Allow Continuous Automated Control, and Reduce increase automation of the process, reduce unnecessary maintenance, and                                                                               James Hansen                Rosemount Inc
Workshop    6B. Instrumentation        6B-2121      Maintenance in a Tar Tank                                    increase process throughput.                                                           Barry Schardt        Red Arrow                               Pete Ronhovde               Emerson Process Management
                                                                                                                 Rapid level changes, changing liquid densities, boiling liquids, and turbulent
                                                                                                                 surfaces can combine to make it difficult to get an accurate hydrocarbon level
                                                                                                                 measurement. This workshop will discuss several difficult applications and the
                                                    Rapidly Changing Hydrocarbon Processing Demands Dynamic solutions found using the abilities of the 5300 radar combined with installation
Workshop    6B. Instrumentation        6B-2202      Level Measurements                                           best practices.                                                                        John Yerkovich       Questar                                 Wayne Buhler                Emerson Process Management




                                                                                                                                                            47
                                                                                                                                   2011 Emerson Global Users Exchange




Workshops
Type        Track Name            Session ID   Title                                                           Abstract                                                                            Presenter(s) Full Name     Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                               A challenge in the power and steam generation is to be able to measure level
                                                                                                               accurately and reliably in high pressure saturated steam applications such as
                                                                                                               boiler drums and high pressure feed water heaters. With the innovative
                                                                                                               technique Dynamic Vapor Compensation (DVC) in Guided Wave Radar
                                                                                                               (GWR) this is overcome. The workshop will provide "best practice" guidelines
Workshop    6B. Instrumentation   6B-2402      Saturated Steam Messing up Your Level?                          and show real life examples.                                                        Anna Olander               Emerson Process Management   Lu LIster                   Emerson Process Management

                                                                                                               A challenge for the Power Industry is the handling and storage of dry flyash. It
                                                                                                               is important to maintain accurate and reliable measurements throughout the
                                                                                                               conveying and filtering process in order to avoid flyash spill. Because of
                                                                                                               Rosemounts innovative Guided Wave Radar (GWR) Technology featuring
                                                                                                               high microwave output power and Probe end projection, it is able to overcome
                                                                                                               low product dielectric associated with flyash, and provide accurate and reliable
                                                                                                               measurements . The workshop will illustrate how Rosemount GWR can
Workshop    6B. Instrumentation   6B-2428      Dry Flyash Handling and Storage                                 overcome the obstacles of measuring dry flyash using real process examples. Daniel Noles                       TVA                          John Hillencamp             Emerson Process Management

                                                                                                               Many traditional level measurement techniques in the field are being replaced
                                                                                                               by radar level instruments. In existing installations it's often difficult to follow the
                                                                                                               traditional rules for selecting and installation of radar due to the fact that there
                                                                                                               are no free nozzles available for an optimal radar installation. Local vessel rules
                                                                                                               could make mechanical changes to the vessel extremely costly. We will
                                                                                                               discuss how you can select and install radar instruments using creative
Workshop    6B. Instrumentation   6B-2461      Creative Level Solutions in Existing Installations              solutions with state-of-the art level instrumentation.                                   Arthur Hoogerbrugge   Emerson Process Management   Christoffer Widahl          Emerson Process Management
                                                                                                               Valero experienced frequent activation of a fired heater's shutdown system
                                                                                                               during rainstorms which was caused by high pressure measurement.
                                                                                                               Implementing new installation practices ensured stable measurement for draft
                                               Valero Improves Heater Safety and Reliability with Precision    readings in the -0.1 inches of water column range, which improved safety and
Workshop    6B. Instrumentation   6B-2484      Pressure Measurement and Advanced Diagnostics                   reliability in a fired heater's radiant section.                                         Randy Stier           Valero Energy Corporation    Matt Behrns                 Emerson Process Management

                                                                                                               A chemical terminal in Texas is look at increasing safety and efficiency. The
                                                                                                               existing tank gauging system on some of the tanks is outdated and needs to
                                                                                                               be replaced. New Hi-alarm measurement is also required. It is essential that
                                                                                                               the new system fits existing tanks, both mechanically and electrically. With no
                                                                                                               moving parts, radar technology is fundamentally reliable. The all-new Raptor
                                                                                                               tank gauging system takes safety further than ever before. The 5900S high
                                               Terminal Increases Safety With Unique 2-in-1 Raptor Radar       accuracy radar gauge with a 2-in-1 feature can, for example, be delivered to
Workshop    6B. Instrumentation   6B-2521      Level Gauge                                                     meet SIL 3 requirements for overfill prevention.                                    Ulf Johannesson            Rosemount Tank Gauging       -                           -
                                                                                                               Distillation is a common unit operation, which is used to separate or purify
                                                                                                               components in a feed stream. Flooding is a common abnormal process
                                                                                                               condition wherein the distillation column stops generating a separation. This
                                                                                                               presentation will document experiments with the advanced diagnostics option
                                                                                                               in the Rosemount 3051Stm DP transmitter to detect incipient flooding on-line
Workshop    6B. Instrumentation   6B-2530      Detecting Incipient Flooding In a Distillation Column           in real time.                                                                       Roger Pihlaja              Emerson Process Management   -                           -

                                                                                                           Electronic Remote Sensors are a new technology that work on many of the
                                                                                                           same premises as traditional DP Level instrumentation with one exception: the
                                                                                                           mechanical capillary and impulse piping that can be problematic in tall vessels
                                                                                                           and distillation columns are completely replaced with a digital architecture.
                                                                                                           This paper will provide a brief overview of ERS technology and then go into
                                               ERS: Solving Reoccurring Maintenance and Performance Issues detail on the top applications where engineers have already deployed
Workshop    6B. Instrumentation   6B-2543      One Vessel at a Time                                        Electronic Remote Sensors and achieved tangible results.                        Michael Olivier                    Emerson Process Management   Michael Bechthold           Emerson Process Management
                                                                                                           Bypass chambers enable level measurements in some vessels with restricted
                                                                                                           access or where isolation capabilty is required. Guided Wave Radar works
                                                                                                           well for both level or interface measurments in chambers. Yet if done
                                                                                                           incorrectly, measurement errors can occur. Optimal results can be obtained
                                               How Do I Know the Level in My Chamber Matches What's in My by following a few basic guidelines. Chamber integrity, choices of radar and
                                               Tank? Practical Solutions for Optimizing Radar Level        probe, and special considerations for interface and steam applications will be                                                                  Sarah Parker                Emerson Process Management
Workshop    6B. Instrumentation   6B-2545      Measurements in Chambers                                    covered.                                                                        Mary Grassley                      -                            Tom Wienke                  Emerson Process Management
                                                                                                           Furnaces are used throughout the refining, chemical, petrochemical, and
                                                                                                           power industries. Varying BTU content or plugged tips can cause burner
                                                                                                           flames to become unstable resulting in loss of efficiency and dangerous
                                                                                                           conditions. Pressure transmitters with Advanced Diagnostics can monitor the
                                               Furnace Flame Instability Detection with Advanced Pressure  furnace draft pressure to proactively detect flame instability and prevent a
Workshop    6B. Instrumentation   6B-2550      Diagnostics                                                 flame-out.                                                                      John Miller                        Emerson Process Management   Roger Pihlaja               Emerson Process Management

                                                                                                               Why is radar unaffected by most application conditions, and affected by
                                                                                                               some? In simple wording, we will explain this by looking at the microwaves
                                                                                                               behind GWR and non-contacting radars. Radar is the fastest growing level
                                               Microwave Theory - Simple Explanations and Practical            measurement technology for a reason and you will see when and how a radar Andreas Hessel                       Emerson Process Management
Workshop    6B. Instrumentation   6B-2568      Implications                                                    increases plant efficiency and improves your safety on common applications. Ingemar Serneby                    Emerson Process Management   -                           -

                                                                                                            Desulphurization units have unique challenges for an accurate and reliable
                                                                                                            intrusive temperature measurement at high temperatures. Rapid temperature
                                                                                                            changes and acid gases are damaging the protection tubes, cause
                                                                                                            thermocouple (TC) wire contamination and sensor failure after a few weeks.
                                                                                                            Nitrogen purged TC been used to prevent this, however this effects the
                                                                                                            measurement accuracy and increase costs. Improper temperature readings
                                               Desulphurization - Challenges and Solutions for Accurate     causes reduced efficiency process and higher energy cost. This session will
Workshop    6B. Instrumentation   6B-2578      Temperature Measurement                                      talk about the RMT solution for this challenge.                              Andreas Russek                       Emerson Process Management   Thomas Wolf                 Emerson Process Management
                                                                                                            Appleton Coated utilized non-contacting radar to measure and control the
                                                                                                            north and south outflow from their paper machine process area. The use of an
                                                                                                            existing weir and the new radar to determine the level in the concrete floor
                                                                                                            drains has enabled the process outflows to be monitored continuously. This
                                               Utilizing Non-Contacting Radar to Measure Open Channel Flow, technology has improved the reliability of the measurement, reduced                                                                            James Hansen                Rosemount Inc
Workshop    6B. Instrumentation   6B-2613      for Water Balancing Cost Initiative                          operations costs, and increased safety,                                      Pete Ronhovde                        Emerson Process Management   Darrel Wittmann




                                                                                                                                                       48
                                                                                                                                        2011 Emerson Global Users Exchange




Workshops
Type        Track Name            Session ID   Title                                                           Abstract                                                                          Presenter(s) Full Name     Presenter(s) Company         Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                               Cooling water from a river or lake is used to reduce air temperature from a
                                                                                                               compressor discharge. Raw water has debris, silt, leaves that have transmitter
                                                                                                               plugged impulse lines in the past, causing loss of measurement or worse, a
                                                                                                               false reading. A screen is used to remove bulk water from the air/water mix
                                                                                                               flowing at high velocity. A small differential pressure increase here can cause a
                                               Small Differential Pressure Measurements are Possible, Accurate major plant upset, shut the plant down for hours impacting operation cost and
Workshop    6B. Instrumentation   6B-2622      and Reliable with Remote Seal Systems                           productivity.                                                                     Randy Debrine              Rosemount Measurement        Ernest Presto               PRAXAIR, INC.

                                                                                                                    This paper will concentrate on the hydrodesulpurization unit at the Sunoco
                                                                                                                    Philadelphia Refinery. 3051S Electronic Remote Sensors (ERS) were used to
                                               Reliability is Key to Profitability, ERS Solves Problems and Soars   significantly improve the reliability of a difficult DP Level Measurement on a tall                                                  Arlo Greiss                 Emerson Process Management
Workshop    6B. Instrumentation   6B-2639      Profits                                                              unit. In the Oil Refining Industry reliability is key to profitability.             Matthew Brummer     Emerson Process Managment    Dennis Royal                Sunoco

                                                                                                                    Vopak Deer Park is the largest bulk liquid terminal on the Houston ship
                                                                                                                    channel. While some areas of the site are automated with tank gauges, a
                                                                                                                    large portion is still operated manually with very little instrumentation
                                                                                                                    infrastructure. New demands for more accurate and timely product inventory
                                                                                                                    assessments require modern equipment.
                                                                                                                    This presentation describes a typical tank gauging system upgrade, the steps
Workshop    6B. Instrumentation   6B-2718      Best Practices for Modernization of Tank Gauging Systems             needed to make it work properly, and the benefits from the upgrade.          Pam Smolen                 Vopak                        -                           -
                                                                                                                    Traditional GWR, unable to measure level reliably under challenging and
                                                                                                                    changing process conditions, can cause major problems. These problems
                                                                                                                    can lead to unplanned shut-downs, increased maintenance, lower safety and
                                                                                                                    result in loss of production and higher cost.

                                               bp's Implemantation of Guided Wave Radar(GWR) on Offshore- In this session, bp will show what problems they experienced and how they
Workshop    6B. Instrumentation   6B-2742      Vessel in Angola, Maximizes Efficiency and Reliability     found a new and reliable solution with the help of Emerson.                   Kafeel Khawaja                      British Petroleum            William Fernandes           Emerson Process Management
                                                                                                          This session will present new user-friendly EDDs and DTMs making radar
                                                                                                          level configuration and troubleshooting from the control room simple, yet
                                                                                                          powerful. We will show the benefits of the Device Dashboard, wizards and
                                               Using New EDDs and DTMs to Manage Your Radar Level         diagnostics that are available for a wide range of control hosts and for both
Workshop    6B. Instrumentation   6B-2746      Transmitters in the Comfort of Your Control Room           HART and FF communication.                                                    Tomas Wennerberg                    Emerson Process Management   Andreas Hessel              Emerson Process Management
                                                                                                          Many tank farms are equipped with old mechanical tank gauging equipment.
                                                                                                          New demands and requirements for more accurate and reliable product
                                                                                                          inventory assessments and better overfill safety measures require modern
                                                                                                          equipment.
                                                                                                          To accommodate an easy migration to new tank gauging systems certain best
                                                                                                          practices should be followed to save cost and to make the new system
                                                                                                          conform to established engineering and safety standards.
                                               Protecting Your Assests Through a Modernization of Tank    This presentation describes a typical tank gauging system upgrade, what a
Workshop    6B. Instrumentation   6B-2783      Gauging System                                             modern system provides and the benefits that it brings with it.               Mikael Helmer                       Rosemount Tank Radar AB      -                           -

                                                                                                                    In the mid sixties, the first semiconductors usable for radars occurred on the
                                                                                                                    market. A few years later Rosemount Tank Radar (formerly part of SAAB)
                                                                                                                    used that possibility to invent a system for radar level gauging in tanks, as an
                                                                                                                    off-spring from military radar development. Tanker ships were the first
                                                                                                                    application, but gradually radar became the standard method for all level
                                                                                                                    applications.

                                               The Evolution of Radar Based Level Technology - Where We             Olle Edvardsson, the inventor of radar based level measurements, will talk
Workshop    6B. Instrumentation   6B-2784      Were, and Where We are Going                                         about how the technology has evolved and what the future has to promise.              Olle Edvardsson   -                            Catrine Bengtsson           Emerson Process Management
                                                                                                                    Having difficulty accurately measuring level in small balance tanks? Small
                                                                                                                    tanks, measuring around 20-inches, are often the most difficult to get an
                                                                                                                    accurate level measurement with traditional technology. Learn how you can                                                            Caitlin Breen               Emerson Process Management
Workshop    6B. Instrumentation   6B-2809      Hygienic Level Measurements - Don't Sweat the Small Stuff            save $513 per tank while improving your uptime.                                       Tom Duquaine      -                            James Hansen                Rosemount Inc

                                                                                                                    Hygienic facilities commonly employ open plant cleaning procedures to ensure
                                                                                                                    cleanliness compliance. These cleaning procedures create unique
                                                                                                                    environments and conditions for field devices. Often incorrect installation or
                                                                                                                    inappropriate device selection can result in measurement error, device failure
                                                                                                                    and unexpected downtime. This workshop will walk through common
                                               Choosing the Right Instrumentation to Withstand Open Plant           cleaning applications and specific pressure, temperature and flow devices
Workshop    6B. Instrumentation   6B-2814      Cleaning                                                             designed to withstand these challenging applications.                                 Caitlin Breen     Emerson Process Management   -                           -
                                                                                                                    Keeping temperature measurements accurate is a tricky and lengthy process.
                                                                                                                    Out-of-box temperature equipment can be highly accurate, but how do you
                                                                                                                    keep it that way? We will discuss best practices related to instrumentation
                                                                                                                    verification, characterization and calibration that can be easily implemented
Workshop    6B. Instrumentation   6B-2868      Calibration Explanation - Accurate Temperature Measurement           with limited resources.                                                               Alex Cecchini     Emerson Process Management   -                           -
                                                                                                                    A major chemical company was faced with a level measurement problem.
                                                                                                                    Possible spills caused by over filling tanks left the company open to
                                               Using Wireless Technology to Solve Level Measurement                 environmental and operational problems. These include possible fines,
Workshop    6B. Instrumentation   6B-2887      Problems                                                             cleanup costs, and lost time in production.                                           Bob Bishop        Eastman Chemical             Ron Harding                 Emerson Process Management
                                                                                                                    Accurate level indication in the oil and gas industry is critical for operations. A
                                                                                                                    wide array of challenging applications for radar are present due to the
                                                                                                                    dynamically changing measuring medium. Real work examples of
Workshop    6B. Instrumentation   6B-2892      Radar Level Transmitters in Hydrocarbon Service                      hydrocarbon and interface hydrocarbon applications.                                   Randall Firmin    Marathon Oil Company         -                           -
                                                                                                                    The purpose of this presentation is to show some best practices to measure
                                                                                                                    differential pressure across large absorbers in sulfur recovery plants, under
                                                                                                                    severe environments conditions (temperatures under - 40 degrees Celsius), a
                                                                                                                    group of 12 differential indications were evaluated in applications such as
                                                                                                                    amine absorbers with length between legs around 100 ft, the mean time
                                                                                                                    between failure was calculated and compare before and after
Workshop    6B. Instrumentation   6B-2897      Differential Pressure Measurement Best Practices                     recommendation were implemented.                                                      Carlos Reyes      Suncor Energy Inc            Jeremy Stecyk               Spartan Controls




                                                                                                                                                            49
                                                                                                                                               2011 Emerson Global Users Exchange




Workshops
Type        Track Name                       Session ID   Title                                                            Abstract                                                                          Presenter(s) Full Name   Presenter(s) Company          Co-Presenter(s) Full Name   Co-Presenter(s) Company

                                                                                                                         Spent ash in a coal-fired plant is pulled off the bottom of the furnace and
                                                                                                                         mixed into a slurry to be taken back to an ash-dewatering bin for settling. The
                                                                                                                         settled ash interface is monitored so the plant knows when to pump it out. The
                                                                                                                         bin is located outdoors and the winters are harsh. The previous measurement
                                                                                                                         system would freeze up--a person had to climb to the top of the bin to fix it.
                                                                                                                         The system was replaced with an Ultrasonic Sludge Interface Detector that
                                                                                                                         has no moving parts and requires no routine maintenance. The measurement
Workshop    6B. Instrumentation              6B-2916      Ash Dewatering Bin--Ultrasonic Measurement of Sludge Interface was returned to the control room using Wireless HART.                               Frank Paris              WE Energies                   Tom Wienke                  Emerson Process Management
                                                                                                                         Displacement sensing elements have been used in liquid level or interface
                                                                                                                         applications for many years. However, deployment of fieldbus technology in
                                                                                                                         digital level controller/transmitters has opened the door for application and
                                                          Enhanced Displacement Liquid Level Applications Using          system problem solving not readily available with other field communication
Workshop    6B. Instrumentation              6B-2918      Fieldbus Technology                                            technologies.                                                                       Carter Cartwright        Emerson Process Management    -                           -
                                                                                                                         Ineos, the second largest chemical company in the world, had performance
                                                                                                                         and stability issues with a dP level measurement that was causing sub optimal
                                                                                                                         performance on a reactor.
                                                                                                                         Fluctuating measurements with a DP transmitter with 20m of capillaries due to
                                                                                                                         day and night temperature difference, reactor warm-up and temperature
Workshop    6B. Instrumentation              6B-2923      Solving Customer Pains with Electronic Remote Sensors          peaks during the reaction phase.                                                    Bruno Richir             Emerson Process Management    -                           -
                                                                                                                         There are applications in various industries that require inside cleaning,
                                                                                                                         operate in harsh conditions or have restrictions that do not allow an intrusive
                                                                                                                         measurement of the process temperature. To ensure measurement accuracy,
                                                                                                                         reliability and availability the instrument selection is imperative for the
                                                          Surface Sensors - Solutions for Non-Intrusive Temperature      applications. We talk about the wide range of designs and applications for non
Workshop    6B. Instrumentation              6B-2934      Measurement                                                    intrusive sensors.                                                                  Thomas Wolf              Emerson Process Management    -                           -

                                                                                                                           The Embalse Nuclear Power Station is one of the two operational nuclear
                                                                                                                           power plants in Argentina. The plant is a CANDU Pressurised Heavy Water
                                                                                                                           Reactor (PHWR). It employs natural uranium and uses heavy water for
                                                          Maintenance Optimization and Safety Risk Reductions in a         cooling and neutron moderation. With the implementation of Rosemount                                                                     Christian Cacciavillani     Emerson Process Management
Workshop    6B. Instrumentation              6B-2938      2,100MW Nuclear Plant with Rosemount Diagnostics                 intelligent devices they obtained operational and safety improvements.            Guillermo Cejas          Nucleoelectrica Argentina     Gustavo Cettolo             Emerson Process Management

                                                                                                                           Making accurate and reliable level measurements under extreme conditions
                                                                                                                           can seem an impossible task at times. What's more, these extreme conditions
                                                                                                                           have gotten even more challenging as processes are pushed to their limit.
                                                          Meet the Tough Tank Challenge, Achieve Success in Extreme        This session reviews tough tank challenges including high temperature, high
Workshop    6B. Instrumentation              6B-2963      Applications                                                     vacuum, and corrosive processes and the proven solutions that work.         Amy Johnson                    Emerson Process Management    Paul Fadell                 Emerson Process Management

                                                                                                                           A Middle Eastern company producing heavy crude oil in central Oman used
                                                                                                                           steam injection as their primary method of artificial lift. The original design for
                                                                                                                           steam injection wells consisted of a cone meter, steam pots, impulse tubing,
                                                                                                                           remote thermowell, and four transmitters for differential pressure, temperature
                                                                                                                           and pressure. A radio transmitter powered by a nearby solar panel was also
                                                                                                                           used to communicate the readings. A new design was implemented utilizing
                                                                                                                           conditioning orifice and wireless transmitter technology, which greatly reduced
Workshop    6B. Instrumentation              6B-2968      Improving Steam Injection Wells in the Middle East               installation costs and minimized delays in construction.                            Paul Deegan            Emerson Process Management    Kyle Nelson                 Emerson Process Management
                                                                                                                           "Set and forget" reliability is the holy grail of process instrumentation. Learn
                                                                                                                           how to use various temperature measurement topologies to enhance
                                                          In Hot Pursuit of Reliability: How to Use Temperature            measurement reliability in a variety of currently used industry unit operations
Workshop    6B. Instrumentation              6B-2970      Differentials, Averaging, Sensor Backup and Alerts               and applications.                                                                   Rebecca Gill           Rosemount Inc.                -                           -

                                                                                                                           A common mode of failure for thermocouples is an open circuit which can
                                                                                                                           usually be detected by the input circuitry. However, thermocouples may also
                                                                                                                           fail in such a way that that they provide randomly high temperature readings
                                                                                                                           that are not normally detected as a fault. On-line validation of the individual
                                                                                                                           readings can prevent unnecessary process shutdowns by distinguishing
                                                                                                                           between these "false" readings and an actual temperature excursion.
                                                                                                                           Validation also can provide higher confidence in the readings so that control
Workshop    6B. Instrumentation              6B-2993      Trusting Your Measurements with On-Line Validation               and safety system are not bypassed when they are most needed.                     Jason Rud                Emerson Process Measurement   Jim Cobb                    Emerson Process Management
                                                                                                                           Testing safety alarm points in vessels can be a difficult and arduous task.
                                                                                                                           ExxonMobil has been researching ways to accomplish this without taking the
                                                                                                                           device and vessel out of service. Working with Rosemount, a method has
                                                                                                                           been developed to test the alarm set point with a guided wave radar while still
                                                                                                                           measuring the process level. This allows them to test the alarm set point on a
                                                                                                                           regular basis complying with safety standards and without removal of the radar                                                           Kaoru Kazama
Workshop    6B. Instrumentation              6B-3260      Online High Level Alarm Testing with Guided Wave Radar           gauge or raising process level in the vessel.                                     Jim Welch                -                             Steve Newton                Emerson Process Management
                                                          Determining the Linearity Range of Daniel 500 Chromatograph      Securing the appropriate reproducibility of the Daniel 500 Chromatograph
Workshop    6C. Instrumentation Analytical   6C-2488      Detectors                                                        detectors.                                                                        Luis Diaz                TGS                           Christian Cacciavillani     Emerson Process Management
                                                                                                                           Improper manufacturing facility grounding is a leading cause of instrument
                                                                                                                           troubleshooting manhours, inefficiencies and equipment stress. Accurate
                                                                                                                           readings from low power 24Vdc instruments rely on a stable, noise free, single
                                                                                                                           voltage reference point. This presentation will define the difference between
                                                                                                                           power/safety and instrument/controls grounding, consequences of a
                                                          Importance of Separate Instrumentation and Power/Safety          combined system, methods to verify separation of the two systems and
Workshop    6C. Instrumentation Analytical   6C-2618      Grounding Systems to Achieve Quantifiable Results                document past examples of related cost impact.                                    Ernest Presto            PRAXAIR, INC.                 Randy Debrine               Rosemount Measurement

                                                          Emerson's Oxymitter Upgrade Saves Preem Refinery up to           This paper discusses how Sweden's refiner Preem saves up to $100k per
Workshop    6C. Instrumentation Analytical   6C-2646      $100k per Year                                                   year with better maintenance practices on their oxygen combustion probes.         Per Eriksson             Emerson Process Management    Alan Brackenbury            Emerson Process Management

                                                                                                                           This session looks at the design considerations and technical implementation
                                                                                                                           of the ROC827 & FloBoss107 in the Groundbirch Shale Gas field in NE BC.
                                                                                                                           Collaborative engineering and design was a key factor, when fully developed a
                                                                                                                           need to measure, control and optimize a large number of wells using a
                                                                                                                           standard hardware platform, configuration and control is a must. A need to
                                                                                                                           limit the amount of RTUs without compromising functionality and control was a
                                                          Shell Canada Shale Gas RTU Design and Implementation -           key consideration. The end result is a control system that is standardized, easy
Workshop    6C. Instrumentation Analytical   6C-2684      Groundbirch                                                      to support and offers Shell a reliable, robust and expandable system.            Rob Nielsen               Shell Canada                  Wayne Hendrickson           Spartan Controls Ltd.




                                                                                                                                                                  50
                                                                                                                                                2011 Emerson Global Users Exchange




Workshops
Type        Track Name                       Session ID   Title                                                             Abstract                                                                              Presenter(s) Full Name   Presenter(s) Company            Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                            HART, WirelessHART, Foundation fieldbus, Profibus. Digital automation and
                                                                                                                            instrumentation technologies are enabling higher availability and reliability while
                                                                                                                            driving down costs in both project execution and operations. This paper will
                                                                                                                            give an overview of each including some future developments. Emphasis will
                                                                                                                            be on application sweet-spots, selection crteria, and preparing your people to
Workshop    6C. Instrumentation Analytical   6C-2685      The Digital Plant of the Future - It's Closer Than You Think      work with them.                                                                       Russ Muller              Emerson Process Management      John Kuloszewski            Emerson Process Management
                                                                                                                            Does a superior local operator interface translate to efficiency and cost savings
                                                                                                                            for field technicians? Process analytical customers are positive testimony.
                                                                                                                            The Model 56 liquid process analyzer takes analytical instrumentation to the
                                                                                                                            apex of ease-of-use and functionality, leveraging its high-resolution full-color
                                                                                                                            display. This paper outlines the specific user benefits of a new class of
                                                          Maximizing User Experience Using High Resolution Color            instrumentation and cites specific customer experiences with the Model 56
Workshop    6C. Instrumentation Analytical   6C-2690      Displays                                                          multi-parameter instrument.                                                           Pete Anson               Rosemount Analytical            -                           -
                                                                                                                            A company updated their standard temperature measurement procedures
                                                                                                                            which, due to certain requirements, left Rosemount temperature sensors and
                                                                                                                            transmitters off the approved vender list. Rosemount worked directly with the
                                                                                                                            company to create a new sensor and thermowell which met customer needs
                                                                                                                            and conformed to a global standard of temperature measurement. This new
                                                          What Customers Want - Working Directly With Companies to          product has created a more diverse temperature profile that meets the
Workshop    6C. Instrumentation Analytical   6C-2720      Create a New Product                                              measurement goals of a wider range of customers.                                      MIke Gregory             -                               -                           -

                                                                                                                            Iogen is a world leading biotechnology firm specializing in cellulosic ethanol
                                                                                                                            and enzyme production. pH is a critical measurement, and their probes were
                                                                                                                            failing after 2-3 days of run time. Laurentide Controls proposed the
                                                                                                                            Rosemount perpH-X sensor, designed for severe service applications. Their
                                                                                                                            first sensor lasted 12 weeks! Adopting perpH-X sensors plant wide has led to
                                                                                                                            improved reliability, less downtime, reduced maintenance and improved
                                                                                                                            product quality. Most importantly they have now achieved a much tighter
Workshop    6C. Instrumentation Analytical   6C-2798      Solving pH Challenges at Canadian Cellulosic Ethanol Plant        control on this critical process parameter for ethanol production.                   -                         -                               Ann Shea                    Laurentide Controls
                                                                                                                            Amine concentration and CO2 loading are two important parameters for
                                                                                                                            process control in CO2 capture systems. Offline wet-chemistry analytical
                                                                                                                            methods are typically used to measure these two parameters, which are
                                                                                                                            laborious, time-consuming and do not provide instantaneous feedback
                                                                                                                            needed for process control. In this workshop, we examine the use of the
                                                                                                                            MicroMotion 7829 Viscometer to measure online viscosity and density to infer
                                                          Inferred Amine Concentration and CO2 Loading Using                amine solvent concentration and CO2 loading at the University of Texas at                                                                      Matthew Hooks               MicroMotion
Workshop    6C. Instrumentation Analytical   6C-2816      MicroMotion 7829 Viscometers at a CO2 Capture Pilot Plant         Austin (UT Austin) CO2 capture pilot plant.                                          Eric Chen                 University of Texas at Austin   Robert Montgomery           University of Texas at Austin
                                                                                                                            In 2010, the Fieldbus Foundation announced the completion of the
                                                                                                                            Interoperability Test Kit (ITK) 6 profile Specification, test tools and registration
                                                                                                                            process that improve the end user experience with an emphasis on making it
                                                                                                                            easier and more effective to manage automation assets. ITK 6 profile devices
                                                                                                                            implement several new enhancements in the areas of device configuration,
                                                                                                                            maintenance and replacement to reduce overall maintenance effort and
                                                                                                                            reduce instances of unplanned shutdowns. An updated host registration
                                                          Advances in FOUNDATION Fieldbus Provide Enhanced                  program matches host functionality to device features for system
Workshop    6C. Instrumentation Analytical   6C-2896      Interoperability With Improved Usability                          interoperability.                                                                    Stephen Mitschke          Fieldbus Foundation             -                           -
                                                                                                                            Performance of a refinery preheat train (PHT) is evaluated through plant
                                                                                                                            monitoring data taken from measurements; the availability and reliability of high-
                                                                                                                            quality instruments is very important. Equally important is the role of data
                                                                                                                            reconciliation. We introduce a systematic data reconciliation approach that
                                                                                                                            allows refinery operators to mine effectively the treasure that is their store of
                                                                                                                            measure data from their instrumentation. This is incorporated within IHS
                                                                                                                            smartPM, to allow dynamic fouling behaviors and mitigation strategies under
Workshop    6C. Instrumentation Analytical   6C-2908      Effective Use of Refinery Data for Fouling Reduction              different plant operating conditions.                                                Simon Pugh                IHS                             -                           -
                                                                                                                            Digital communications (HART, Fieldbus, Profibus, WirelessHART) can
                                                                                                                            increase plant productivity, but it can also become a source of frustration if the
                                                                                                                            installation is not planned and executed properly.
                                                                                                                            Widespread use of Variable Frequency Drivers and Wireless networks has
                                                                                                                            drastically changed the electromagnetic environment in a plant.
                                                                                                                            This paper addresses the key points to be observed during planning and
                                                          A Guide for Successful Digital Communications (Fieldbus,          installation of digital networks and addresses the most common
Workshop    6C. Instrumentation Analytical   6C-2927      Profibus, HART and Wireless) Installation and Deployment          communication issues found in underperforming installations.                         Marcos Peluso             Emerson Process Management      -                           -

                                                                                                                            Fieldbus ITK 6 has made it possible for process analyzers to better meet
                                                                                                                            maintenance and operations requirements by introducing the Manual Mode
                                                                                                                            for Transducer Blocks. Combining this with a large complement of function
                                                                                                                            blocks, including AO Blocks, analyzers can more easily implement control in
                                                                                                                            the field, and use other measurements on the bus to compensate the
Workshop    6C. Instrumentation Analytical   6C-2953      Taking Analytical Transmitters to a New Level with Fieldbus ITK 6 analytical measurement for temperature and pressure changes.                          Jim Gray                 Rosemount Analytical            -                           -
                                                                                                                            HART, Wireless HART, Foundation Fieldbus, and Profibus are currently the
                                                                                                                            dominating protocols found in industry today. Each protocol has its own set of
                                                                                                                            advantages and disadvantages. Depending on the industry application, one
                                                                                                                            protocol may prove more useful than another. This workshop will be focused
                                                                                                                            on educating users choose the proper protocol to best fit their own
Workshop    6C. Instrumentation Analytical   6C-2985      The When and Where of Protocol Benifits                           application.                                                                          Alexander Miller         Emerson Process Management      Rick Lewis                  Emerson Process Management
                                                                                                                            Norit / Haffmans BV, a worldwide company in Clean Process Technologies, is
                                                                                                                            a leading global player in purification of processes like water and beverages.
                                                                                                                            Norit Haffmans offers a range of components, systems and solutions in
                                                                                                                            biogas. Carbon dioxide and oxygen managements as well as quality control
Workshop    6C. Instrumentation Analytical   6C-3200      X-STREAM XE in Biogas                                             are on main focus.                                                                    Thijs Jacobs             Norit Haffmans                  Bernd Thalmann              Emerson Process Management
                                                                                                                            BG ETEM, a German company in safety technology about hazardous
                                                                                                                            components, is a leading player in Accident Prevention & Insurance
                                                                                                                            Association. BG ETEM offers to protect for work-related diseases such as
                                                                                                                            mercury vapor. The measurement of released hazadous componets is a main                                                                        Dirk Fendler                BG ETEM
Workshop    6C. Instrumentation Analytical   6C-3203      X-STREAM in Hazardous                                             focus.                                                                                Frank Hilgers            Emerson Process Management      Bernd Thalmann              Emerson Process Management




                                                                                                                                                                    51
                                                                                                                                           2011 Emerson Global Users Exchange




Workshops
Type        Track Name                Session ID   Title                                                               Abstract                                                                            Presenter(s) Full Name   Presenter(s) Company                     Co-Presenter(s) Full Name   Co-Presenter(s) Company
                                                                                                                       Emerson‘s Batch Analytics application was used to model a fermentation
                                                                                                                       reaction. Models were generated to predict critical quality parameters during
                                                                                                                       production runs. This presentation will discuss the model building process
                                                                                                                       and the results achieved from applying the models in real time production on
Workshop    7. Process Optimization   7-1620       Batch Analytics Applied to a Fermentation Process                   the fermenters.                                                                     Bryan Snipes             Martek                                   David Rehbein               Emerson Process Management
                                                                                                                       In this workshop we will review experience of the control system upgrade at a
                                                                                                                       refinery from a Foxboro DCS to the Delta V system.
                                                                                                                       There were some loops which exhibited significant interaction both before and
                                                   Feedforward to the Rescue - The Case of an Interacting              after the upgrade. This problem was solved by the implementation of a feed
Workshop    7. Process Optimization   7-1740       Temperature and Pressure                                            forward control scheme using the Delta V control system.                            Ian Alleyne              BP                                       Cristina Abazajian          BP
                                                                                                                       The workshop presents an advanced regulatory control solution developed at
                                                                                                                       ―LUKOIL-Permnefteorgsintez‖ refinery for automatic quality control of the
                                                                                                                       diesel fuel product of hydrotreating unit. The solution is based on neural
                                                   Neural Network Based Algorithm to Control Sulfur Content in         network prediction for sulfur content and calculation of the optimal
Workshop    7. Process Optimization   7-1920       Diesel Product of Hydrotreating Unit                                temperature setpoint for the reactor feed at heater outlet.                         Vladimir Zvyagin         LUKOIL-Permnefteorgsintez                -                           -
                                                                                                                       Emerson's EnTech loop tuning toolkit provides an advanced capability to
                                                                                                                       analyze control loop performance. Also, the toolkit can identify higher order
                                                                                                                       dynamic response models for use in control tuning. In this workshop we
                                                                                                                       address how these applications are used in DeltaV today, and how this
                                                                                                                       technology is being integrated in DeltaV InSight. Field trial results will be                                                                         Terry Blevins               Emerson Process Management
Workshop    7. Process Optimization   7-2240       Using EnTech Loop Tuning Tools with DeltaV InSight                  presented.                                                                          James Beall              Emerson Process Management               John Caldwell               Emerson Process Management
                                                                                                                       Quality parameters are available through lab measurements and the final
                                                                                                                       product quality changes may go undetected until a lab sample is taken.
                                                                                                                       Continuous data analytics tool provided on-line prediction of quality
                                                                                                                       parameters and fault detection. Field trial results from a carbon dioxide
                                                                                                                       absorption/stripping process at the UT/Austin Separations Research Program                                                                              Terry Blevins             Emerson Process Management
Workshop    7. Process Optimization   7-2242       Improving Continuous Process Operation Using Data Analytics         will be presented in this workshop.                                                 Frank Seibert            Pickle Research Center, University of TexasDan Christensen
                                                                                                                                                                                                                                                                                at Austin                Emerson Process Management
                                                                                                                       Last year I presented a workshop on how to use Predict and Predict Pro on
                                                                                                                       integrating processes. The discussion is expanded to coinsider multivariable
Workshop    7. Process Optimization   7-2243       MPC for Integrating Processes II                                    problems in this years workshop Part Deaux.                                         Louis Heavner            Emerson Process Management               -                           -

                                                                                                                     Tata Steel, European Operations (UK) has a complex energy production
                                                                                                                     problem comprising multiple boilers for power and process. This report is a
                                                   Unleashing the Power of PredictPro Manages Energy and             novel application of PredictPro's on-line optimizer to determine the optimum                                                                            George Buchanan             Emerson Process Management
Workshop    7. Process Optimization   7-2263       Improves Powerhouse Results                                       combination of steam and power generation that minimises operating costs.             Andrew Rees              Tata Steel UK                            Chris Hawkins               Emerson Process Management
                                                                                                                     Now that you decided to modernize your control system, take advantage of
                                                                                                                     new technology features and begin optimizing your process! Many of the
                                                                                                                     latest control features can replace older cumbersome techniques that were
                                                                                                                     harder to implement and maintain.The workshop will examine standard
                                                   Modernize Your Control Functionality, Easy Steps to Start         features that are field proven, practical, and easy to implement to achieve
Workshop    7. Process Optimization   7-2281       Process Optimization                                              improvements in process performance.                                                  Laurie Ben               Emerson Process Management               James Beall                 Emerson Process Management
                                                                                                                     Firestone Polymers recently implemented the SmartProcess Distillation
                                                                                                                     application on five distillation columns in the solvent purification train of their
                                                                                                                     Orange, TX polymerization facility. The project was primarily justified based on
                                                                                                                     energy savings, with an expected simple payback less than 13 months. In
                                                   APC Reduces Energy and Lowers Carbon Footprint in Firestone addition to steam savings, the project contributed to reducing the plant's
Workshop    7. Process Optimization   7-2301       Polymer's Beaumont Facility                                       carbon footprint.                                                                     Nikky Brown              Firestone Polymers LLC                   Sergei Kuznetsov            Emerson Electric/PSS
                                                                                                                     In the 'Basis of Design' document, the Oceanside facility was intended to be a
                                                                                                                     multi-product plant. The first product was the c