ECONOMICS OF DEVREKHA ECONOMICAL JET DYEING MACHINE
V/S.
CONVENTIONAL JET DYEING MACHINE 26/12/05
PUT YOUR DATA ONLY IN GRAY BOX FOR FIND OUT YOUR ACTUAL SAVING.
THERMIC ENERGY SAVING DEVREKHA CONVENTIONAL
CAPACITY 150 KGS. 150 KGS.
LIQUOR RATIO (Liquor ratio change as per fabric water absorption) 2 12 (#)
WORKING TEMP. 130 °C 130 °C
ATMOSPHERE TEMP. 30 °C 30 °C
TOTAL TEMP. USE 100 °C 100 °C
STEAM ENERGY USE AFTER CONDENSATE 500 KCAL. 500 KCAL.
TOTAL STEAM CONSUMPTION 60 KG. 360 KG.
TOTAL STEAM SAVING IN DEVREKHA 300 KG.
TOTAL BATCH PER DAY 18 BATCH (#)
TOTAL WORKING DAYS PER YEAR 300 DAYS (#)
COST PER KG. OF STEAM 0.0072 US$ (#), (**)
TOTAL STEAM SAVING PER ANNUM 11664 US$ APPROX
ELECTRIC SAVING
TOTAL KW 9.5 KW 20 KW. (#)
TOTAL KW SAVING IN DEVREKHA 10.5
TOTAL WORKING HR. IN A DAY 21 HR. (#)
TOTAL WORKING DAY PER YEAR 300 DAYS (#)
COST PER UNIT OF ELECTRICITY 0.083 US$ (#), (**)
TOTAL ELECTRIC SAVING PER ANNUM 5490.45 US$ APPROX
CHEMICAL SAVING
TOTAL CHEMICAL SAVING IN DEVREKHA 50 % PER BATCH (**)
TOTAL FABRICS PER BATCH 1000 METER (#)
TOTAL BATCH PER DAY 18 BATCH (#)
TOTAL WORKING DAY PER YEAR 300 DAYS (#)
CHEMICAL COST PER METER OF FABRIC 0.0083 US$ (#)
TOTAL CHEMICAL SAVING PER ANNUM 44820 US$ APPROX
COLOR SAVING Not calculate in Total Calculation
COLOR SAVING IN DEVREKHA MACHINE 10 % PER BATCH IN DARK COLOR
WATER SAVING
TOTAL WATER SAVING IN DEVREKHA MACHINE 1500 LTR. / BATCH (**)
TOTAL BATCH PER DAY 18 BATCH (#)
TOTAL WORKING DAYS PER YEAR 300 DAYS (#)
COST OF WATER PER LTR. 0.0018 US$ (#)
TOTAL WATER SAVING PER ANNUM 14580 US$ APPROX
TOTAL SAVING IN DEVREKHA 76554.45 US$ APPROX
MACHINE PER ANNUM
1 (#) PUT YOUR DATA
2 (**) ONLY DYEING.
3 PUT YOUR DATA ONLY IN GRAY BOX.
~ PUT YOUR DATA AND FIND OUT YOUR ACTUAL SAVING / LOSSES.
~ PAY BACK LESS THAN ONE YEAR BY SAVING ONLY.
~ CAPITAL COST PER YEAR SAVING APPROX US$ 77000 TO 80000.
~ THIS DATA ARE LAB CONDITION.
N.B. Here we given you 18 batch times, it is only for dyeing. In polyester the process like scouring, washing, hot wash etc. are taking 4 to 5
times water, than batch will approximate 10 batches as per colour and quality of fabric. In cotton fabric 3 to 4 batch approximate and
water take 9 to 12 times as per colour, quality of fabric and process taken by technician. Put that actual data and find out your actual
profit and loss.
DEVREKHA A-2, 6/102, G.I.D.C., SACHIN, SURAT - 394 230, (GUJ.) INDIA.
TEL. + 91 - 261 - 2398881, 82, FAX: + 91 - 261 - 2398883, EMAIL: info@devrekha.com, WEBSITE: www.devrekha.com
are taking 4 to 5
approximate and
d out your actual