Jeep Axle Axtravaganza.xlsx - Jeepz.com

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					                                                                                                  FRONT AXLE
                           DANA 25                  DANA 27                   DANA 30
                                                                              Jim's YJ




                         41-'45 standardized
                        World War II Jeeps--
                       MB, GPW, '45-'49 CJ-
                       2A; '49-'53 CJ-3A; '53-                        72-'75 CJ-5, CJ-6; '76-
                     '68 CJ-3B; '50-'52 M-38; 66-'71 CJ-5 and CJ-6;    '86 CJ-5, CJ-7, CJ-8;
Vehicles              '52-'57 M-38A1; '53-'57 '63-'70 Wagoneer; '67- '87-'96 YJ; '84-'01 XJ;
                     M-170; '55-'65 CJ-5 and    '71 C-101 Jeepster   '93-'98 ZJ; '72-'73 C-104
                         CJ-6; '47-'65 Willys                               Commando
                        pickup; '49-'65 Willys
                      wagon; '56-'65 FC-150
                             and FC-170




                                              3.31, 3.54, 3.73, 4.09,   2.73, 3.07, 3.55, 3.75,
Gear ratios              4.27, 4.88, 5.38
                                                    4.27, 4.68                4.10, 4.27

Ring-gear Diameter            7.75"                   7.20"                     7.125"

Axleshaft spline
                               10                       10                        27
count


Axleshaft Diameter            1.13"                   1.13"                     1.16"

                                                                        Spicer 260X (pre '95-
                     Bendix, Rzeppa, Spicer
Axle joint type                                    Spicer 260X          1/2), Spicer 297/760X
                              260X
                                                                             (post '95-1/2)




                                                                        5-on 5-1/2 (CJ and C-
Wheel bolt pattern         5-on 5-1/2               5-on 5-1/2             104), 5-on 4-1/2
                                                                              (others)
                                                                               Drum, 11" ('72-'75),
Brakes                   Drum, 9- 10- or 11-"       Drum, 10-and 11-"
                                                                               disc ('76 and later)


Knuckle type                   Closed                     Closed                      Open

                                                                               Full (CJ and C-104),
Full or semifloating             Full                       Full
                                                                                  semi (others)
                          Cast-iron, integral        Cast-iron, integral        Cast-iron, integral
Housing type
                                carrier                    carrier                     carrier
                                                                              Reverse (YJ, ZJ, '84-
Rotation                      Standard                   Standard             '97-1/2 XJ), standard
                                                                                      (others)
                                                                               Smaller pre-'96-1/2
                                                                              260X U-joints weak
                       Spindle-to-knuckle bolts   Spindle-to-knuckle bolts
                                                                                 with big tires,
Problem you might      loosen, axletubes bend,    loosen, axletubes bend,
                                                                              axletubes bend, YJ
have when stock         generally weak axle for    generally weak axle for
                                                                             CAD vacuum-type two-
                        upgraded components        upgraded components
                                                                             piece axle motors quit
                                                                                    working
Recommended
                                 31"                        31"                      33-35"
maximum tire size



                                                                        51" ('72-'75 CJ, C-104),
Wheel-mounting         51" (Flatfender, CJ, FC)
                                                51" (CJs and Jeepster), 53" ('76-'81 CJ), 56" ('82-
surface (WMS) width     59.5" (Willys truck and
                                                                         '86 CJ), 60.5" (YJ, TJ,
                                                  57.5" (Wagoneer)
measurement                     wagon)
                                                                                   XJ)
           FRONT AXLES
     DANA 30        DANA 44                           DANA 44           AAM 790
                                                       Stinky




                         57-'65 FC-170; '63-'70
                        Gladiator pickup; '71-'87
97-'06 TJ; '99-'04 WJ                               03-'06 Wrangler
                            J-Truck; '71-'91                          05 and later WK
  Grand Cherokee                                        Rubicon
                           Wagoneer; '74-'83
                               Cherokee




                         3.07, 3.31, 3.54, 3.73,
  3.55, 3.73, 4.10                                        4.1         3.08, 3.55, 3.73
                         4.09, 4.27, 4.88, 5.89

       7.33"                     8.50"                   8.50"             7.87

                        19 (pre-'71), 30 ('71 and
         27                                               30                n/a
                                  later)

                        1.25" (19 spline), 1.31"
       1.193"                                            1.31"              n/a
                              (30 spline)

                         Spicer 260X (pre-'73),
 CV and 760 U-joint      Spicer 297/760X ('73        Spicer 760X            CV
                               and later)

                            5-on5-1/2 (FC,
                          Gladiator, '71-'73 J-
                        Trucks and Wagoneer),
                        6-on5-1/2 ('74 and later
     5-on 4-1/2          J-Truck, Cherokees,           5-on4-1/2          5-on 5
                        and Wagoneers) 8-on6-
                         1/2 (3/4-ton J-Truck),
                        wide 6 (dual-rear-wheel
                                FC-170)
                            Drum, 11" ('73 and
         Disc              earlier), disc ('74 and           Disc                    Disc
                                     later)

                          Closed ('73 and earlier),
        Open                                                Open                    Open
                            Open ('74 and later)

        Semi                        Full                    Semi                     Semi

  Cast-iron, integral        Cast-iron, integral      Cast-iron, integral   Cast Aluminum, integral
        carrier                    carrier                  carrier                 carrier

       Standard                  Standard                 Standard                 Standard



                            Weak tubes on early
 CVs dry out and make
                            housings, older 19-                              Limited turning and
noice/wear out, torn CV                                Axletubes bend
                           spline and 260X joints                            modification options
 boots, axletubes bend
                          susceptible to breakage



        33-35"                     36-37"                    35"                    31-32"




                          63" (FC-170), 57.5" ('71-
                          '73 Wagoneer), 59" ('74
        60.5"               and later Wagoneer),            60.5"                    n/a
                           65.5" (all J-Trucks and
                              FSJ Cherokees)
    DANA 60                                      DANA 23                 DANA 30




                                            41-'45 standardized
                                                                 67-'69 four-cylinder, C-
67-'69 Kaiser m-715   Vehicles             World War II MB, GPW;
                                                                      101 Jeepster
                                            some '45-'46 CJ-2A




       5.89           Gear ratios                   4.88                 4.27, 5.38

       9.75           Ring-gear Diameter           7.75"                   7.13"

                      Axleshaft spline
        30                                           10                      27
                      count


       1.31           Axleshaft Diameter           1.12"                   1.16"


                                                                     Two-piece, tapered
   Spicer U-joint     Axleshaft                  One-piece
                                                                           shaft




     6-on8-1/4        Wheel bolt pattern         5-on 5-1/2              5-on 5-1/2
       Drum, 13"         Brakes                        Drum, 9"                Drum, 10"


        Closed           N/A

          Full           Full or semifloating             Full                   Semi

                                                   Cast-iron, integral     Cast-iron, integral
Cast-iron, integral carrier Housing type
                                                         carrier                 carrier

       Standard          Rotation                      Standard                Standard



 Axletubes bend, stock                          weak shafts (neck down Overall axle strength not
  axleshafts small and      Problem you might      to 0.94 inces at    adequate for stock four-
metallurgically inferior to have when stock      weakest point), parts  cylinder drivetrain and
      modern shaft                                 are hard to find           stock tires


                         Recommended
        39-42"                                            31"                     29"
                         maximum tire size



                         Wheel-mounting
         72.5"           surface (WMS) width             50.5"                   50.5"
                         measurement
                                                                                            REAR AXLES
      DANA 35                 DANA 41                     DANA 44                DANA 44
      Jim's YJ                                             Stinky
                                                     49-'65 six-cylinder
                                                   Willys wagons; '49-
                                                1/2-'53 CJ-3A; '53-'68
                                                  CJ-3B; '50-'52 M-38;
                                                  '52-'57 M-38A1; '53-
                                                '57 M-170; '55-'65 CJ-
                                                    5 and CJ-6; '66-'71
                                                   CJ-5 and CJ-6; '72-
                                                    '75 CJ-5 and CJ-6;
                                                 '85-1/2 - '86 CJ-7; '58-
                         46-'49 CJ-2A to mid-       '65 FC-150; '57-'65
Some '84-'01 XJ; '87-'95 year '49 CJ-3A; some
                                                      FC-170; '63-'70     96-'98 Grand Cherokee
 YJ; '97-'06 TJ; '93-'98  '47-'50 four-cylinder
                                                      Wagoneer and                  ZJ
 ZJ; some '99-'04 WJ       Willys wagon and
                                 pickup          Gladiator pickup; '67-
                                                   '71 C-101 Jeepster;
                                                       '72-'73 C-104
                                                   Commando; '71-'75
                                                   Wagoneer and 1/2-
                                                   ton J-Truck; '74-'83
                                                     Cherokee; '87-'91
                                                     Grand Wagoneer,
                                                  some '86-'92 XJ and
                                                     MJ; '97-'06 TJ and
                                                          Rubicon
                                                3.31, 3.54, 3.73, 3.92,
 3.07, 3.55, 3.73, 4.10       4.88, 5.38                                       3.55, 3.73
                                                4.10, 4.27, 4.88, 5.38
        7.562"                   7.75"                   8.5"                    8.50"
                                                10 ('49-'55); 19 ('56-
          27                      10            '70-1/2); 30 ('70-1/2             30
                                                      and later)
                                                  1.25" (10 and 19
         1.13"                   1.25"            spline); 1.31" (30            1.193"
                                                        spline)
                                                Two-piece, tapered;
  One-piece, flanged      Two-piece, tapered      later, one-piece,       One-piece, flanged
                                                       flanged

                                                 5-on4-1/2 (XJ, MJ,
                                                 TJ); 5-on5-1/2 (CJ,
                                                FC, Wagoneer, and
                                                Gladiator); 6-on5-1/2
      5-on 4-1/2              5-on 5-1/2                                      5-on 4-1/2
                                                    ('74 and later
                                                 Wagoneer, Grand
                                                Wagoneer, Cherokee
                                                    and J-Truck)
Drum, 11"; disc (later ZJ                           Drum, 9-, 10-, 11"; Disc,
                              Drum, 9-, 10-, 11"                                         Disc
       and WJ)                                             Rubicon




 Semi ('85-'89), C-clip
                                    Semi                     Semi                        Semi
   ('90 and later)
  Cast-iron, integral         Cast-iron, integral     Cast-iron, integral       Cast aluminum, integral
        carrier                     carrier                 carrier                     carrier

       Standard                   Standard                 Standard                    Standard

                                                      Early 10 and 19
                            Axletubes bend, shafts  spline shafts weak
                              shear woodruff key,  and two-piece design Parts availability poor,
 Axletubes bend, stock
                             spin center from hub,  can shear woodruff internal parts differ from
  shafts, carrier weak
                            parts are very hard to  key and spin, early      regular D44s
                                      find         CJ and FC axletubes
                                                           weak
         32-33"                      31"                    33-37"                       33"

                                                     50.5" ('75 and earlier
                                                      CJs, FC, C-101 and
                                                       C-104 Jeepster),
                                                     54.5" ('85-1/2-'86 CJ);
                            50.5" (CJ), 59.5" (truck
         60.5"                                           57.5" ('63-'73                 60.5"
                                  and wagon)
                                                       Wagoneer)' 60.5"
                                                       (XJ. MJ, TJ, FSJ
                                                       Cherokee and J-
                                                              Truck)
REAR AXLES
        DANA 44                  DANA 53                  DANA 60                     DANA 70




                                                                                58-68 FC-170 with dual
                           55-'65 Willys pickup,                              rear wheels; '63-'68 J-3000
    99-'04 Grand Cherokee                            69-'70-1/2, '69-'87 J-
                             '63-'69 Gladiator                                   pickup with dual rear
              WJ                                          2000/J-20
                          pickup, '57-'65 FC-170                              wheels; '67-'69 M-715, CJ-
                                                                                          10




          3.55, 3.73          4.09, 4.27, 4.88         3.31, 3.73, 4.09            4.88, 5.89, 7.17

            8.90"                  9.25"                     9.75"                       10.5

             30                      20                       30                  23 and 35 (CJ-10)



           1.193"                  1.31"                     1.31"                      1.50"



      One-piece, flanged   two-piece, tapered axle   One-piece, flanged          One-piece, flanged




                                                                              6- on 7-1/4 (M-715), 8- on
          5-on 4-1/2             5-on 5-1/2               8-on 6-1/2
                                                                                    6-1/2 (others)
         Disc                  Drum, 11"               Drum, 12"                 Drum, 13"




         Semi                    Semi                 Semi or full                  Full

Cast aluminum, integral    Cast-iron, integral     Cast-iron, integral     Cast-iron with integral
        carrief                  carrier                 carrier                  housing

       Standard                Standard                Standard                  Standard



Internal parts different Parts are hard to find,
                                                                     Parts availability isn't freat
and not as common as      keyway nut loosens, Very early models have
                                                                     in the aftermarket (CJ-10
 regular D44, limited    and allows shat to spin    small tubes
                                                                             excluded)
 aftermarket support             in hub



         33"                      35"                    37-42                      44"




                             65.5" (Gladiator
                                                                          59" (FC and pickup), 72"
         60.5"            pickup), 63" (FC-170           65.6"
                                                                                  (M-715)
                           and Willys pickup)
AMC MODEL 20   CHRYSLER 8.25

				
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