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Installation Qualification for the purified water system

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Installation Qualification for the purified water system Powered By Docstoc
					                                      Coca-Cola
Factory Acceptance Test for the                            Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid          North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>             Anaheim, CA           Rev.-Index: 000
                                                           Author: Gregory A. Collier

                                                           Page: 1   / 37




                         FACTORY ACCEPTANCE TEST

                                        FOR THE

                                  Mineral Injection Skid

                                           AT

                  Coca-Cola North America – Anaheim, CA



                                     Protocol Approvals

  Company               Name            Department         Signature             Date




Distributed to:       Coca-Cola North America – Anaheim, CA
Distribution Date:    22 February 2006
                                      Coca-Cola
Factory Acceptance Test for the                       Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid          North America    b617-b59e229a4903.doc
    <Note: DSI Job 8340>             Anaheim, CA      Rev.-Index: 000
                                                      Author: Gregory A. Collier

                                                      Page: 2   / 37



                                  TABLE OF CONTENTS
     1        BASIC INFORMATION

     2        STATEMENT OF INTENT

     3        SCOPE

     4        TOPICS OF VERIFICATION DATA SHEETS

     5        RESPONSIBILITIES

     6        PROCEDURES

     7        ACCEPTANCE CRITERIA

     8        SIGNATURE IDENTIFICATION SHEET

     9        VERIFICATION DATA SHEETS

     10       FUNCTIONALITY TESTING
                                       Coca-Cola
   Factory Acceptance Test for the                              Doc.No.: e4af71e5-4fdf-4666-
        Mineral Injection Skid        North America             b617-b59e229a4903.doc
       <Note: DSI Job 8340>           Anaheim, CA               Rev.-Index: 000
                                                                Author: Gregory A. Collier

                                                                Page: 3   / 37



1 BASIC INFORMATION
        1.1      History


        1.2      References

                 Bid Specification book for Mineral Injection Blend Skids by Coca-Cola
                 North America, dated October 2005, rev 1.
2 Statement of Intent
   The intent of this Factory Acceptance test is to verify the proper assembly of the
   Mineral Injection Skid. All critical component requirements will be verified to ensure
   proper installation of the skid before the execution of delivery to Coca-Cola North
   America, Anaheim, CA.


   The methodology used to execute this qualification will be approved by Coca-Cola
   North America. The Bid Specifications documents what the Mineral Injection Skid is
   required to do. The System Specifications serve as detailed descriptions of all critical
   and non-critical parameters relating to the installation and operation. This Factory
   Acceptance Test Protocol serves as a test plan to verify that all the critical installation
   parameters described in the System Specification are in place on the unit.


   In all cases, acceptance criteria for each verification is based on the approved Bid
   Specifications or on the manufacturer‟s requirements that must be met in order for
   the unit to perform in accordance with the approved System Specifications.


   The detailed procedures used to verify each item or parameter are listed below for
   the Factory Acceptance Test


        - Visual verification of physical installation
        - Verification through certificates from the vendor/manufacturer
        - Verification from monitor/audit of installation
        - Other, explained in the Comments/Deviations section
        - Final Process & Instrumentation Diagram
                                    Coca-Cola
Factory Acceptance Test for the                              Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid        North America             b617-b59e229a4903.doc
    <Note: DSI Job 8340>           Anaheim, CA               Rev.-Index: 000
                                                             Author: Gregory A. Collier

                                                             Page: 4   / 37



3 SCOPE

This Factory Acceptance Test is for the Mineral Injection Skid for Coca-Cola North
America, Anaheim, CA.
Within the scope of this qualification is all installation parameters listed in the
approved Bid Specifications, including the equipment of the Mineral Injection Skid.


4 TOPICS OF VERIFICATION DATA SHEETS

Enclosed you will find the topics for each verification listed on the Verification Data
Sheets:


4.1    System Capacity
4.2    System Accuracy
4.3    Mechanical General Requirements
4.4    Piping Requirements
4.5    Materials of Construction Requirements
4.6    Electrical Requirements
4.7    Wiring Requirements
4.8    Documentation


5 RESPONSIBILITIES

5.1    Coca-Cola North America, Anaheim, CA


      - Coca-Cola North America, Anaheim, CA has the overall responsibility for
      the execution of the FAT Program in the presence of a qualified DSI
      representative.


      - Coca-Cola North America, Anaheim, CA has the responsibility for reviewing
      and approving all qualification documentation (protocols and final reports).
                                     Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid         North America             b617-b59e229a4903.doc
    <Note: DSI Job 8340>            Anaheim, CA               Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 5   / 37



5.2    DSI Process Systems
      - DSI Process Systems has the responsibility for the original design of the
      system.

      - DSI Process Systems has the responsibility for the execution of this protocol,
      the actual performance of this study, the provision of data acquisition
      equipment, the collection of all test data, the review and sign-off of Verification
      Data Sheets, and the analysis of test results.

      - DSI Process Systems has the responsibility of submitting a final report
      summarizing the results of the qualification study.



6 PROCEDURES

The tester and the witness run all verification procedures.


If the verification procedure meets its acceptance criteria mentioned under point 7
(Acceptance Criteria) the tester shall initial and date this in the line „‟Verified
By/Date‟‟.


There has to be a Reference to the corresponding System Specification in the
column”References Attachments”.


All „‟Verified By/Date‟‟ lines must be signed and dated to verify that each item has
been addressed.


In the event that a test result is negative, the tester has to document this verification
procedure with „‟negative” (just as initial and date) in the Verification Data Sheet. The
deviations have to be documented on the Verification Data Sheet in the
“Comments/Deviations” section, followed by an agreed upon correction prior to the
shipment to Coca-Cola North America.


All „‟Tester‟‟ lines and all „‟Witness‟‟ lines at the bottom of the Verification Data Sheets
must be signed and dated.
                                    Coca-Cola
Factory Acceptance Test for the                            Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid        North America           b617-b59e229a4903.doc
    <Note: DSI Job 8340>           Anaheim, CA             Rev.-Index: 000
                                                           Author: Gregory A. Collier

                                                           Page: 6   / 37



Factory Acceptance Test Final Data Acceptance: The approval signatures and dates
on the front page of the protocol will indicate approval and acceptance of this data.


7 ACCEPTANCE CRITERIA

During the implementation of the execution of this protocol the enclosed acceptance
criteria have to be verified:


       a)     Verification on Site


     - Verification of unequivocal identification
     
     - Visual verification of physical installation
     
     - Visual verification, nameplate information


     - Verification from monitor / audit of installation
                                   Coca-Cola
Factory Acceptance Test for the                              Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid       North America              b617-b59e229a4903.doc
    <Note: DSI Job 8340>          Anaheim, CA                Rev.-Index: 000
                                                             Author: Gregory A. Collier

                                                             Page: 7   / 37



8 SIGNATURE IDENTIFICATION SHEET

This sheet is a record of each individual who signs or initials any page included in the
attached Qualification documents. Each person shall be identified by typed or printed
name, full signature and written initials, and department.


Name (type or print)              Signature and Initials                Department
                                   Coca-Cola
Factory Acceptance Test for the                    Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid       North America    b617-b59e229a4903.doc
    <Note: DSI Job 8340>          Anaheim, CA      Rev.-Index: 000
                                                   Author: Gregory A. Collier

                                                   Page: 8   / 37




                 This page has been intentionally left blank.
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 9   / 37



9      VERIFICATION DATA SHEETS

9.1     Agitators

9.1.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                            IOM
Material certification for all wetted parts                 MAT‟L CERTS.


9.1.2 Verification on Site

Quantity:                      2
Function:                      Blends salts solution
Manufacturer:                  Lightning
Type:                          EV5L-33
Nominal Size:                  3” 150#
Material:                      316L
Power Voltage:                 460VAC
Speed:
Horsepower:

9.1.3 Verification of Installation

                                                                                     Verified
                                                                                     By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.1.4 Comments/Deviations

________________________________________________________________

________________________________________________________________
                                          Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid              North America        b617-b59e229a4903.doc
    <Note: DSI Job 8340>                 Anaheim, CA          Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 10   / 37



9.2     Butterfly Valves – Double Seat

9.2.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                            IOM
Material certification for all wetted parts                 MAT‟L CERTS.


9.2.2 Verification on Site

Quantity:                      2 – 3” / 2 – 1”
Function:                      Leakage protection stop
Manufacturer:                  Sudmo
Type:
Actuator:                      Air
Nominal Size:                  3” / 2”
Connections:                   TC
Material:                      316L


9.2.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?


9.2.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 11   / 37




9.4     Butterfly Valves – Single Seat

9.4.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                            IOM
Material certification for all wetted parts                 MAT‟L CERTS.


9.4.2 Verification on Site

Quantity:                      11 – 3” / 1 – 1½“
Function:                      Stop valve
Manufacturer:                  Sudmo
Type:
Actuator:                      Air
Nominal Size:                  3” / 1½”
Connections:                   TC
Material:                      316L

9.4.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.4.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 12   / 37




9.5     Centrifugal Pumps
9.5.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                            IOM
Material certification for all wetted parts                 MAT‟L CERTS.


9.5.2 Verification on Site

Quantity:                      1
Function:                      CIP supply pump
Manufacturer:                  Fristam
Motor HP:                      10
Motor Speed:                   3500 RPM
Motor Voltage:                 460VAC
Port Sizes:                    2.5 x 2.0”
Connections:                   TC
Material:                      316L

9.5.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.5.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 13   / 37



9.6    Chemical Pumps

9.6.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS.


9.6.2 Verification on Site

Quantity:                      2
Function:                      CIP chemical injection
Manufacturer:                  LMI
Motor HP:
Motor Speed:
Motor Voltage:                 I/O VAC
Port Sizes:                    ½” NPT
Connections:                   TC
Material:                      316L

9.6.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.6.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                   Coca-Cola
Factory Acceptance Test for the                   Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid       North America   b617-b59e229a4903.doc
    <Note: DSI Job 8340>          Anaheim, CA     Rev.-Index: 000
                                                  Author: Gregory A. Collier

                                                  Page: 14   / 37
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 15   / 37



9.7     Conductivity Transmitters – RO

9.7.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS.


9.7.2 Verification on Site

Quantity:                      2
Function:                      RO/product conductivity
Manufacturer:                  Endress & Hauser
Type:                          CLM253/CL516
Range:                         .04 – 500 microseimens/cm
Power Voltage:                 110VAC
Output:                        4 – 20 mA
Accuracy:                      0.5%
Process Variable:              Conductivity
Material:                      316SS

9.7.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.7.4 Comments/Deviations

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 16   / 37



9.8     Conductivity Transmitter – CIP

9.8.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS.


9.8.2 Verification on Site

Quantity:                      1
Function:                      CIP conductivity
Manufacturer:
Type:                          CLM253/CL552
Range:                         10 – 1000 microseimens/cm
Power Voltage:                 110VAC
Output:                        4 – 20 mA
Accuracy:                      0.5%
Process Variable:              Conductivity
Material:                      316SS

9.8.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.8.4 Comments/Deviations

__________________________________________________________________

__________________________________________________________________

__________________________________________________________________

__________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 17   / 37



9.9    Gear Reducer (pump)

9.9.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.9.2 Verification on Site

Quantity:                      1
Function:                      Salts pump drive
Manufacturer:                  SEW Eurodrive
Type:                          R470T
Motor HP:                      1.5 HP
Motor Speed:                   1750 RPM
Motor Voltage:                 460VAC
Drive Speed:                   14.85:1

9.9.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.9.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 18   / 37



9.10      HMI Touchscreen

9.10.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.10.2 Verification on Site

Quantity:                      1
Function:                      Human machine interface
Manufacturer:                  Allen Bradley
Type:                          PanelView Plus 1000
Power Voltage:                 124VDC
Communication:                 Ethernet

9.10.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.10.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 19   / 37



9.11      Level Transmitters

9.11.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.11.2 Verification on Site

Quantity:                      2
Function:                      Salts tank level
Manufacturer:                  Effector
Type:                          P12058
Range:                         0-100” H2O
Power Voltage:                 24VDC
Output:                        4 – 20 mA
Accuracy:                      0.5%
Process Variable:              Tank level
Material:                      T316

9.11.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.11.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 20   / 37



9.12      Flow Meters - Salts

9.12.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS

9.12.2 Verification on Site

Quantity:                      1
Function:                      Salts stream flowmeter
Manufacturer:                  MicroMotion
Type:                          CMF-050
Range:                         0-250 lb/min
Power Voltage:                 11-VAC
Output:                        4 – 20 mA / MODBUS
Accuracy:                      +/- 0.10%
Process Variable:              Flow
Material:                      T316


9.12.3 Verification of Installation


                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?


9.12.4 Comments/Deviations
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 21   / 37



9.13      Flow Meters – RO/Product

9.13.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.13.2 Verification on Site

Quantity:                      1 – 1” / 1 – 2”
Function:                      RO flow
Manufacturer:                  MicroMotion
Type:                          F100 / F200
Range:                         F100: 1200 lbs/min
                               F200: 3200 lbs/min
Power Voltage:                 110VAC
Output:                        4 – 20 mA / MODBUS
Accuracy:                      .15%
Process Variable:              Flow
Material:                      T316


9.13.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.13.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 22   / 37




9.14      Plate Heat Exchanger

9.14.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                            IOM
Material certification for all wetted parts                 MAT‟L CERTS.


9.14.2 Verification on Site

Quantity:                      1
Function:                      CIP heat exchanger
Manufacturer:                  AGC Engineering
Type:
Connections:                   3” TC
Material:                      T316 plates

9.14.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.14.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 23   / 37



9.15      Positive Displacement Pumps

9.15.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.15.2 Verification on Site

Quantity:                      1
Function:                      Salts injection
Manufacturer:                  Fristam
Type:                          Positive displacement pump
Motor HP:                      1½
Motor Speed:
Motor Voltage:                 460VAC
Port Sizes:                    1.5” x 1.5”
Connections:                   TC
Material:                      316L

9.15.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.15.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 24   / 37




9.16     Pressure Gauge – RO/CIP
9.16.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.16.2 Verification on Site


Quantity:                      3
Function:                      Indicate pressure
Manufacturer:                  Anderson Instrument Company
Type:
Range:                         0-160 psig
Units:
Nominal Size:
Connections:
Material:

9.16.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.16.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 25   / 37



9.17      Pressure Gauge - Salts
9.17.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.17.2 Verification on Site

Quantity:                      1
Function:                      Indicate pressure
Manufacturer:                  Anderson Instrument Company
Type:                          EK071
Range:                         0-100 psig
Units:
Operating Voltage:
Nominal Size:                  ¾”
Output:
Connections:                   TC
Material:                      T316

9.17.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.17.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 26   / 37



9.18     Steam Trap
9.18.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.18.2 Verification on Site

Quantity:                      1
Function:                      Controls condensate
Manufacturer:                  Sharpe
Type:                          Steam trap
Nominal Size:                  ½”
Material:                      316L

9.18.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.18.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                                 Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America           b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA             Rev.-Index: 000
                                                                Author: Gregory A. Collier

                                                                Page: 27   / 37



9.19      Temperature Transmitters

9.19.1 Verification of Documentation

                                              References         Location         Verified
                                              Attachments                         By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.19.2 Verification on Site

Quantity:                      1
Function:                      Transmit temperature readings
Manufacturer:                  Pyromation
Type:                          Analog temperature transmitter
Range:                         0-300 deg Fahrenheit
Units:                         Fahrenheit
Operating Voltage:             24VDC
Nominal Size:                  2”
Output:                        4 – 20 mA
Connections:                   TC
Material:                      T316

9.19.3 Verification of Installation

                                                                                  Verified
                                                                                  By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.19.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                         Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America         b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA           Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 28   / 37




9.20      Throttling Valves

9.20.1 Verification of Documentation

                                              References       Location         Verified
                                              Attachments                       By / Date
Does the P&ID include the equipment?                           P & ID
Installation/Operation/Maint. Manual                           I/O/M
Material certification for all wetted parts                 MAT‟L CERTS


9.20.2 Verification on Site

Quantity:                      1 – 1½“ / 1 – 2½”
Function:                      Throttling liquid
Manufacturer:                  Waukesha
Type:                          W68
Actuator:                      Positioner
Nominal Size:                  1½” / 2½”
Connections:                   TC
Material:                      T316

9.20.3 Verification of Installation

                                                                                Verified
                                                                                By / Date
Is there any kind of damage or corrosion?
Are the connections and the gaskets installed workmanlike?
Is the equipment installed according to the Assembly Plan?
Is the equipment installed / wired according to the equipment manual?

9.20.4 Comments/Deviations

________________________________________________________________

________________________________________________________________

________________________________________________________________
                                   Coca-Cola
Factory Acceptance Test for the                    Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid       North America    b617-b59e229a4903.doc
    <Note: DSI Job 8340>          Anaheim, CA      Rev.-Index: 000
                                                   Author: Gregory A. Collier

                                                   Page: 29   / 37




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                                          Coca-Cola
Factory Acceptance Test for the                                  Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid              North America           b617-b59e229a4903.doc
    <Note: DSI Job 8340>                 Anaheim, CA             Rev.-Index: 000
                                                                 Author: Gregory A. Collier

                                                                 Page: 30   / 37




10     FUNCTIONALITY TESTING


SPECIFICATIONS

Mechanical General Requirements:

1.   Guarding is provided on moving                              Yes / No
components such as cooling fan, coupling,            Comments:
exposed shaft on motors or any moving
equipment.


2.   Safety labelling is included at confined                    Yes / No
space points.                                        Comments:



3.   Measuring instruments within             the                Yes / No
product stream are of non-glass material.            Comments:



4.    Equipment design restricts contaminant                     Yes / No
introduction or liquid aerosols or sprays from       Comments:
entering the packages.


5.   Tanks are equipped with a lockable                          Yes / No
hatch, spray-balls and sample ports.                 Comments:



6.    All devices (automatic and manual)                         Yes / No
supplied by DSI Process Systems has a                Comments:
phenolic or stainless steel tag indicating its tag
number. This tag number is referred to on the
P&IDs, all appropriate electrical drawings, PLC
program, OIT, and the trending package.



7.     Skid dimensions      match    mechanical                  Yes / No
detail drawing                                       Comments:
                                         Coca-Cola
Factory Acceptance Test for the                                 Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid             North America           b617-b59e229a4903.doc
    <Note: DSI Job 8340>                Anaheim, CA             Rev.-Index: 000
                                                                Author: Gregory A. Collier

                                                                Page: 31   / 37




Piping Requirements

1.       Lockable isolation valves are provided                 Yes / No
for incoming utilities (water, air, and steam) at   Comments:
skid tie points.



2.       Strainers are provided prior to spray-                 Yes / No
balls. Strainers are easily cleaned.                Comments:



3.      Where CIP cross contamination can                       Yes / No
occur, block and bleed arrangements, mix-           Comments:
proof valves are used.


4.      Process and/or utility piping that, at                  Yes / No
any time, could exceed surface temperatures         Comments:
of 130 degrees Fahrenheit is capable of being
insulated.


5.      Sampling ports for microbial testing is                 Yes / No
provided at the incoming water supply and           Comments:
mineral injection.
                                        Coca-Cola
Factory Acceptance Test for the                               Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid            North America          b617-b59e229a4903.doc
    <Note: DSI Job 8340>               Anaheim, CA            Rev.-Index: 000
                                                              Author: Gregory A. Collier

                                                              Page: 32   / 37




Materials of Construction Requirements
1.     All piping, tanks, and associated                      Yes / No
equipment is of stainless steel 316 grade.        Comments:


2.      All air piping is 304 low-carbon grade                Yes / No
stainless steel tubing.                           Comments:


3.      All seals and gaskets will be ozone                   Yes / No
resistant; viton or equivalent.                   Comments:


4.       All supports are sanitary design. No                 Yes / No
“uni-strut” is part of the skid.                  Comments:


5.      All equipment requiring CIP must be                   Yes / No
rated for operation at temperatures of at least   Comments:
210 degrees Fahrenheit.
                                       Coca-Cola
Factory Acceptance Test for the                              Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid           North America          b617-b59e229a4903.doc
    <Note: DSI Job 8340>              Anaheim, CA            Rev.-Index: 000
                                                             Author: Gregory A. Collier

                                                             Page: 33   / 37




Electrical Requirements
1.      The system has an Emergency Stop                     Yes / No
(E-Stop) hardwired system.                       Comments:


2.    All enclosures are constructed with                    Yes / No
Nema 4X stainless.                               Comments:


3.      Main electrical enclosure power                      Yes / No
disconnects are lockable and interlocked with    Comments:
enclosure access.

4.      Conduit entry points are from either                 Yes / No
the side or bottom.                              Comments:


5.      Fabricated panels are UL Listed.                     Yes / No
                                                 Comments:


6.     Panels have sufficient cooling to                     Yes / No
operate at an ambient temperature of 105         Comments:
degrees Fahrenheit.

7.       PLC and motor/drive panels have                     Yes / No
interior panel light and 120VAC power            Comments:
receptacle.

8.      All panels have a minimum 20% spare                  Yes / No
panel back plate space.                          Comments:


9.      Different voltage wiring is routed in                Yes / No
separate panduits, wire-ways and conduits.       Comments:


10.    PLC panels are equipped with a                        Yes / No
phone modem for remote access.                   Comments:


11.     The system is equipped with an Allen-                Yes / No
Bradley Control Logix PLC.                       Comments:


12.      The system is equipped with an Allen-               Yes / No
Bradley Panelview 1000 Plus operator             Comments:
interface terminal.
                                        Coca-Cola
Factory Acceptance Test for the                                Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid            North America           b617-b59e229a4903.doc
    <Note: DSI Job 8340>               Anaheim, CA             Rev.-Index: 000
                                                               Author: Gregory A. Collier

                                                               Page: 34   / 37




13.    PLC is equipped with Ethernet, Data                     Yes / No
Highway, and Remote I/O capability.                Comments:


14.      Panels have a minimum of 20% spare                    Yes / No
I/O slot capacity and 20% spare PLC I/O point      Comments:
capacity on the modules provided.

15.    Motor panels are equipped with one                      Yes / No
main breaker.                                      Comments:


16.     Motor starters are Allen-Bradley Nema                  Yes / No
style and have a starter auxiliary contact wired   Comments:
back to a PLC input indicating the starter is
energized. The motor starter drops out upon
E-stop activation or loss of the local motor
disconnect auxiliary.


17.     All 480VAC variable frequency drives                   Yes / No
are Allen-Bradley Powerflex 700 series.            Comments:


18.     Starters and drives within the panel                   Yes / No
are pre-wired on the load side.                    Comments:


19.     Motors have a lockable disconnect                      Yes / No
located within 3 feet.                             Comments:


20.      Motors are wash-down TEFC and                         Yes / No
inverter duty rated.                               Comments:


21.    Motors have an individual ground from                   Yes / No
the motor panel.                                   Comments:
                                        Coca-Cola
Factory Acceptance Test for the                                Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid            North America           b617-b59e229a4903.doc
    <Note: DSI Job 8340>               Anaheim, CA             Rev.-Index: 000
                                                               Author: Gregory A. Collier

                                                               Page: 35   / 37




Wiring Requirements
1.     All 480VAC conductors are stranded                      Yes / No
copper and to be sized per NEC requirements.       Comments:

2.      Color Coding – 480VAC                                  Yes / No
                                                   Comments:
Phase A must be brown insulation or black
insulation with brown tape.
Phase B must be orange insulation or black
insulation with orange tape.
Phase C must be yellow insulation or black
insulation with yellow tape.
Neutral must be white insulation with colored
tracer.
3.       All 120VAC/24VDC conductors are                       Yes / No
stranded copper and sized per NEC                  Comments:
requirements with no conductor smaller than
16 gauge.

4.      Color Coding – 120VAC/24VDC                            Yes / No
                                                   Comments:
Black – 120VAC Power Hot
White – 120VAC Neutral
Red – 120VAC Control Hot
Green – Ground
Yellow – Foreign Control (Interlocks)
Blue w/white tracer – (-) DC
Blue w/black tracer – (+) DC
Blue (solid) – DC Control
5.      Wires have a unique wire number                        Yes / No
which     corresponds      to   the   electrical   Comments:
schematics.

6.     Cables have a unique cable number                       Yes / No
and each wire within the cable has a unique        Comments:
wire number. Both the cable number and the
wire number correspond to the electrical
schematics.

7.      Communication cables have wire                         Yes / No
markers indicating where the other end of the      Comments:
cable resides.
                                        Coca-Cola
Factory Acceptance Test for the                             Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid            North America        b617-b59e229a4903.doc
    <Note: DSI Job 8340>               Anaheim, CA          Rev.-Index: 000
                                                            Author: Gregory A. Collier

                                                            Page: 36   / 37




Documentation
1. The following electrical drawings are                    Yes / No
provided in AutoCad 2000 format on electronic   Comments:
media and (2) sets of 11” x 17” drawing sets.

       One Line Diagrams                                   Yes / No
                                                Comments:

       Power & I/O Schematics                              Yes / No
                                                Comments:

       Panel Layouts and Bill of Materials                 Yes / No
                                                Comments:

       VFD Drive Parameters and Device Dip                 Yes / No
        Switch Settings                         Comments:

       Communications                                      Yes / No
                                                Comments:

2. All instruction addresses within the PLC                 Yes / No
program have adequate comments to be            Comments:
submitted to CCNA for review and approval at
the Factory Acceptance Test.
                                   Coca-Cola
Factory Acceptance Test for the                   Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid       North America   b617-b59e229a4903.doc
    <Note: DSI Job 8340>          Anaheim, CA     Rev.-Index: 000
                                                  Author: Gregory A. Collier

                                                  Page: 37   / 37




                          END OF REPORT
               & FACTORY ACCEPTANCE DOCUMENTATION
                                   Coca-Cola
Factory Acceptance Test for the                        Doc.No.: e4af71e5-4fdf-4666-
     Mineral Injection Skid       North America        b617-b59e229a4903.doc
    <Note: DSI Job 8340>          Anaheim, CA          Rev.-Index: 000
                                                       Author: Gregory A. Collier

                                                       Page: 38   / 38




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