Docstoc

PUMPTEST

Document Sample
PUMPTEST Powered By Docstoc
					                                           Fire Department Fire Apparatus Service or Acceptance Test

Manufacturer:   Emergency One       Unit No.     1               Model Yr.:       2002           Department:       My Fire Department
Manufacturer’s Model:  Pumper 44    (Typhoon)                    Manufacturer’s Serial No.         123456          VIN:     4EN6AAA8021003456
Engine Make:    Cummins              Model: ISL 400                   BHP       400         at        2200         RPM       2330 Governed RPM
Pump Make:      Hale       Model: QMAX150-23                       Stages:       2         Torque:    1200         Ft Lbs at 1300 RPM

                                                             150 PSI                  200 PSI                 250 PSI
                    Counter Ratio:                          10 : 1                    10 : 1                   10 : 1
                    Gear Ratio: Engine to Pump            2.28 : 1                  2.28 : 1                 2.28 : 1
                    Transmission Gear Used                     D                         D                       D
                    Test Requirements (in GPM)              1500                      1050                    750

         Run by: Howard Sykes       Tested at: Their Fire Department, Any Street, Durham, NC                        Date:     09/14/03
                                    Air temp:       81     Pressure:      30.15              Water temp:     78
         Counter Speed Checked Readings Taken From:        Veedee Root 6611
         Suction Size:            6 inches          Length     16      feet            Lift:         3.33 feet         1250 gallon booster tank
         Dry Vacuum test:         8 inch drop in 5 minutes                       Time to obtain suction:     33     seconds (water flow)
         Tank flow test:            seconds               0 gallons flowed at:     508       GPM          Tip Size: 1.5 Pitot: 58
         Tank flow test:        700 GPM maximum flow rate measured with a          1.5        Tip size       58     Pitot pressure

HOSE LAYOUT: Two lines of 2-50’ sections + two 1-50’ sections 2.5” hose                     Tip Size:    2 1/2                 Pitot   81
                              Engine                               Pump
                              Counter                             Pressure     Pump
           Digital Counter     Pump      Speed from App. Tach.     Appar.     Pressure     Suction      Net Pump    Pitot
 Time      Start     Stop     Speed       counter     Speed        Gauge     Test Gauge    Pressure     Pressure   Reading    GPM           REMARKS
 15:11               130        2964        1300       1325         149          145             5.5     150.5        81      1506
 15:16               131        2987        1310       1329         149          145             5.5     150.5        81      1506
 15:21               132        3010        1320       1326         149          145             5.5     150.5        81      1506
 15:26               132        3010        1320       1324         149          145             5.5     150.5        81      1506
 15:31               134        3055        1340       1333         152          145             5.5     150.5        81      1506

 Total                659      15025        6590       6637         748          725             28       753        405      7530
Average               132       3005        1318       1327         150          145              6       151          81     1506
Relief Valve Test      8     psi increase at 150 psi                         Relief Valve Test             10      psi increase at 90 psi

10% Overload test
        Digital Counter       Engine                               Pump
                              Counter                             Pressure     Pump
                               Pump      Speed from App. Tach.     Appar.     Pressure     Suction      Net Pump    Pitot
 Time      Start     Stop     Speed       counter     Speed        Gauge     Test Gauge    Pressure     Pressure   Reading    GPM           REMARKS
 15:42               138        3146        1380       1374         170          162             4        166         81      1506
 15:47               136        3101        1360       1373         165          162             4        166         81      1506
HOSE LAYOUT: Two lines of 2-50’ sections + one 1-50’ 2.5” hose                                       Tip Size:         2 1/8                    Pitot   64
                                   Engine                                Pump
           Digital Counter         Counter                              Pressure          Pump
                                    Pump       Speed from App. Tach.     Appar.          Pressure    Suction          Net Pump    Pitot
 Time      Start         Stop      Speed        counter     Speed        Gauge          Test Gauge   Pressure         Pressure   Reading        GPM          REMARKS
 15:56                   149        3397            1490    1506          194              198          4               202        64           1056
 16:01                   142        3238            1420    1469          190              198          4               202        64           1056
 16:06                   146        3329            1460    1464          190              198          4               202        64           1056



 Total                   437       9964        4370         4439          574              594         12               606       192           3168
Average                  146       3321        1457         1480          191              198          4               202        64           1056
Relief Valve Test         15    psi increase at 200 psi

HOSE LAYOUT: Two lines of 2-50’ sections 2.5” hose                                                   Tip Size:         1 3/4                    Pitot   68
                                   Engine                                Pump
           Digital Counter         Counter                              Pressure          Pump
                                    Pump       Speed from App. Tach.     Appar.          Pressure    Suction          Net Pump    Pitot
 Time      Start         Stop      Speed        counter     Speed        Gauge          Test Gauge   Pressure         Pressure   Reading        GPM          REMARKS
 16:15                   167        3808            1670    1662          253              250          3               253        68           750
 16:20                   167        3808            1670    1662          255              250         3.5             253.5       68           750
 16:25                   170        3876            1700    1669          255              250         3.5             253.5       68           750



 Total                   504      11491        5040         4993          763              750         10               760       204           2250
Average                  168       3830        1680         1664          254              250          3               253        68            750
Relief Valve Test         15    psi increase at 250 psi
                                                                                                      FINAL RESULTS
                                                                                150 psi                      200 psi                    250 psi
                    1.    Average Nozzle Pressure                                  81                            64                       68
                    2.    Gallons Per Minute                                       1506                         1056                     750
                    3.    Pump Stage (Par/Ser)                                  Volume                       Volume                  Pressure
                    4.    Avg. Pump Press. (App. Gauge)                            150                          191                      254
                    5.    Avg. Pump Press. (Test Gauge)                            145                          198                      250
                    6.    Suction Pressure                                          6                            4                         3
                    7.    Average Net Pump Press.                                  151                          202                      253
                    8.    Avg. RPM – Engine: Counter                               1318                         1457                     1664
                    9.    Avg. RPM – Engine: App Tach                              1327                         1480                     1664
                    10. Avg. RPM – Pump                                            3005                         3321                     3830

                                                                                                                                    09/14/03
Signature of Person Running Test                                       Title of Person Running Test                                   Date
               Fire Department Fire Apparatus Service or Acceptance Test


 Pump rated capacity:   1500                                     Date of test:     9/14/03

 Manufacturer: Emergency One              Serial No: 123456
 Department:     My Fire Department
 Test location:  Their Fire Department, Any Street, Durham, NC
 Manufacturer's model: Pumper 44    (Typhoon)
 Engine Mfg: Cummins                      Model: ISL 400
 Pump Mfg: Hale                           Model: QMAX150-23

 Test Conditions: Barometric Pressure: 30.15         Temperature: 78
 Suction hose size:    6                     Hose length: 16
 Pump inlet elevation above water: 3.33 feet




    4000
    3500
    3000
    2500                                                                              150 test
                                                                                      165 test
    2000
                                                                                      200 test
    1500                                                                              250 test
    1000
     500
        0
               GPM       PSI      Vacuum    Net PSI   eng. RPM    pump RPM       pump stage
 150 test      1506      145         6       151        1318        3005         Volume
 165 test      1506      162         4       166        1370        3124         Volume
 200 test      1056      198         4       202        1457        3321         Volume
 250 test       750      250         3       253        1680        3830         Pressure


 Relief valve increase:  8   psi   Vacuum test drop: 8          Pump prime time: 33           secs.
 No Load goverened speed: 2330
 Tank flow test: Tank size: 1250 gallons;     0     gallons flowed at 508 GPM
 Tank flow test: Tank size: 1250 gallons;   Maximum flow rate is:     700 GPM


Test run by:

				
DOCUMENT INFO
Shared By:
Categories:
Tags:
Stats:
views:17
posted:11/2/2011
language:English
pages:3