220 _NONSLIP PAINT DEF 1117A_

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220 _NONSLIP PAINT DEF 1117A_ Powered By Docstoc
					QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006




                         FOR



     PAINT RFU FINISHING NON-SLIP
    OLIVE GREEN AND DARK ADM GREY

           SPECIFICATION : DEF – 1117A



    1.   8010 – 000456   OLIVE GREEN
    2.   8010 – 000256   DARK ADM GREY



                    APPROVED BY




 DIRECTORATE OF QUALITY ASSURANCE (NAVAL)
 WEST BLOCK NO. 5, R.K. PURAM, NEW DELHI – 66
                                     -2-

       QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006


                                  INDEX

SL.NO.                       DESCRIPTION                     PAGE NO.
  1.      Record of amendments                                  3.
  2.      Related Specifications                                4.
  3.      List of abbreviations                                5-6
  4.      Chapter-1: Introduction                               6.
  5.      Chapter-2: Quality Assurance Plan                    7-8

          Acceptance Physical Parameter: Part-I
  6.      Acceptance of Paint RFU Finishing Non-Slip Olive     9-10
          Green and DA Grey – Part II




                                                              Contd……….3
                         -3-

    QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006

                RECORD OF AMENDMENTS


SL.NO.   AMENDMENT NO.   AUTHORITY     DATE    SIGN




                                              Contd…….4
                               -4-


       QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006


                      RELATED SPECIFICATIONS



SL.NO.         SPECIFICATION                DESCRIPTION

  1.     BS : 381C               Colours for specific purposes

  2.     BS : 2523,(1966)        Lead based priming for iron and Steel

  3.     DEF : 1035              Paint Priming, Red Oxide of Iron/Zinc
                                 Chrome

  4.     DEF : 1053              Standard methods of testing paint,
                                 varnish, lacquer and related products

  5.     DEF : 1115              Paint Priming Zinc Chrome, Fire
                                 Retardant

  6.     DEF : 1408              Paint Pre-treatment Primer (Etching
                                 Primer)




                                                                 Contd…….5
                            -5-




   QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006




               LIST OF ABBREVIATIONS



SL.NO.       ABBREVIATION                MEANING
  1.              W                        Witness

  2.              T                        Testing

  3.             SO                    Sampling Officer




                                                      Contd…..6
                                  -6-

     QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006


                            CHAPTER-1


                        INTRODUCTION


1.     This Quality Assurance Plan prescribes the requirements and
       methods of sampling and test for Paint RFU Finishing Non-slip
       Olive Green and DA Grey.

2.     This Paint is intended to be used as finishing paint to provide a a
       protective non-slip coating for steel and aluminium alloys such
       as on decks of ships.

3.     The paint is required to posses the maximum possible slip
       resistance against aircraft tyres and both rubber and leather
       footwear.

4.     The paint will normally be applied by brush as a two - finish over
       a red lead primer complying with BS : 2523 or paint priming red
       oxide of Iron/Zinc Chrome to specification DEF : 1035 on steel
       and over paint priming Zinc Chrome fire Retardant to
       Specification DEF : 1115 or Pre-treatment primer to Specification
       DEF : 1408 on aluminium alloy.
5.     Any deviation from the laid down and prescribed parameters/test
       methods is to be referred back to DQA (N) by the Inspecting
       Agency for consideration prior to acceptance of the stores.




                                                               Contd……7
                                        -7-

      QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006

                          CHAPTER-2
PART-I: Acceptance Physical Parameters

SL.    PARAMETERS             TYPE OF CHECK             QUANTUM         REMARK
NO.       TO BE                                             OF
        CHECKED                                           CHECK
1.    Mandatory Check  Prior to commencing the QA 100        %     of    S.O.
                       Checks, the pre-inspection offered store
                       test report submitted by the (Batch wise)
                       firm for offered batch shall
                       be thoroughly scrutinized
                       and all parameters should
                       be fully meeting the specs
                       requirements.
                       In case any parameter is
                       found not meeting the
                       specified requirements, the
                       call letter may be as
                       cancelled with intimation to
                       inspection authority and
                       order     placing    authority
                       without any delay.
2.    Packing          Paint should be packed in 100         %     of    S.O.
                       new clean and rust free MS offered store
                       drum of 20 Ltrs capacity (Batch wise)
                       conforming to Gr-B1 of IS-
                       2552
3.    Condition of the a) The inspected lot shall be 100     %     of    S.O.
      store            kept in a well ventilated and offered store
                       locked bond room.              (Batch wise)
                       b) The drums are to be kept
                       on a wooden pellet.
                       c) Not more than three
                       drums shall be stacked on
                       one another.
4.    Sampling         Random sampling                IS : 101 (Part     S.O.
                                                      1/Sec 1) -
                                                      1986
5.    Marking on the Each container shall be 100             %     of    S.O.
      container        legibly and indelibly marked offered store
                       with:-                         (Batch wise)
                        P.O. number & date
                        Description     of     store
                          exactly as per P.O.
                        D.S. Cat./Patt No.
                                                                        Contd……7
                                          -7-

                 QAP NO.: DQAN/QAP/NS/2006/220 DATED 08 NOV 2006

SL.    PARAMETERS              TYPE OF CHECK                 QUANTUM           REMARK
NO.       TO BE                                                 OF
        CHECKED                                               CHECK

                           D.S. Cat./Patt No.
                           Specification No.
                           Batch No. & Mfg.Date
                           Net quantity (in terms of
                             liters)
                           Gross weight & Net
                             weight
                           Tare weight of drum
                           Weight /Litre
                           Consignee’s name and
                             address as per P.O.
                           Manufacture’s name &
                             address or recognized
                             trade mark.
                           Expiry date of store
                           Sl.No. of drum together
                             with total no. of drums in
                             the same batch(i.e. n/N)
                           All drums shall be marked
                             with                   term
                             “INFLAMMABLE”
                           Stowage Instruction
6.    Preliminary         The paint shall not show          100    %      of     S.O.
      Examination         hard settling, objectionable      offered store
                          skinning or tendency to gel       (Batch wise)
                          in the original container.
7.    Batch               Batch             confirmatory/   100    %      of     S.O.
      confirmatory test   uniformity      is    to    be    offered store
                          ascertained by checking the        (Batch wise)
                          wt/ ltrs of samples randomly
                          selected from the lot.
                          If result of wt/ltr is found
                          uniform      the    batch    is
                          assumed to be uniform.
8.    Sealing Plan        All drums of store and            100    %      of     S.O.
                          samples drawn should be           offered store
                          sealed with QA Estt’s seal        (Batch wise)
                          as Barcode stickers or
                          Rubber Stamped stickers
                          after approval.
                                                                               Contd……..9
                                              -9-

           QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006

     Part-II: Acceptance of Paint RFU Finishing Non-Slip Olive Green and
     Dark Adm. Grey as per DEF 1117A

     Quantum of check of each parameter – 100 % of samples selected

SL.      PARAMETERS              SPECIFICATION            TEST             REMARK
NO.                              REQUIREMENTS           METHOD
 1.    Preliminary           The paint shall not show DEF : 1053            Unit Lab
       examination        in hard settling,           Method No. 1           /NABL
       laboratory.           objectionable skinning                      approved Lab/
                             or tendency to gel.                         approved Govt.
                                                                              Lab.
2.     Consistency           The material shall be in    DEF : 1053           -do-
                             such a condition that       Method No. 1
                             stirring easily produces
                             a paint of uniform
                             consistency          and
                             suitable for application
                             by brushing.
3.     Application           The paint shall give a      Clause 8 of          -do-
       properties,   opacity suitably hard film of       DEF : 1053
       and finish.           satisfactory opacity with
                             a matt finish of the
                             requisite texture, free
                             from     sagging     and
                             wrinkling.
4.     Drying time                                       Clause 8 of          -do-
        a) Surface dry       Not more than 06 hrs.       DEF : 1053
        b) Hard dry          Not more than 16 hrs
5.      Colour               Shall approximate           DEF : 1053           -do-
                             match to the specified      Method 10 (a)
                             colour of BS 381C
                         o
6.      Flash point,      F, 93                       DEF : 1053              -do-
        Min.                                          Method 5 (a)
7.     Flexibility     and    Shall not show cracking DEF : 1053              -do-
       adhesion (bend test)   or loss of adhesion.    Method 13
8.     Resistance to Sea      Shall not show signs of DEF : 1053              -do-
       Water Immersion for    breakdown and shall     Method 29
       28 days                protect the metal
                              surface against
                              corrosion.


                                                                              Contd…..9
                                               -10-


           QAP NO. : DQAN/QAP/NS/2006/220 DATED 08 NOV 2006


 SL.     PARAMETERS               SPECIFICATION            TEST            REMARK
 NO.                              REQUIREMENTS           METHOD
  9.   Resistance           to Shall show little or no DEF : 1053           Unit Lab
       Kerosene for         24 deterioration.          Method 28 (b)         /NABL
       hours                                                             approved Lab/
                                                                         approved Govt.
                                                                              Lab.
 10.   Non-slip properties                               DEF : 1053           -do-
                                Dry     Wet      Oily    Method No. 30
       a) Static Friction
          i) Leather            0.75    0.75     0.70
          ii) Rubber            0.85    0.75     0.70

       b) Sliding Friction
          i) Leather            0.60      0.60      0.40
          ii) Rubber            0.75      0.65      0.40
 11.   Keeping Qualities        Shall       retain     the Clause 6 of        -do-
                                properties described in DEF – 1117A
                                Spec DEF-1117A for a
                                period , from the
                                dispatch, of not less
                                than 12 months in
                                temperate climates and
                                not less than 06 months
                                in tropical climates

NOTE : QAP REFERENCE MUST BE INDICATED IN THE INSPECTION AND TEST
       REPORT



                                                                 APPROVED BY

				
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