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Multi-DNC Monitoring

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Multi-DNC

Data Collection/Monitoring





By Spectrum CNC Technologies

The Slide Show runs manually. Click the Left mouse

button or Space Bar to go to the next slide. Hit the Esc

key when you are done.

Multi-DNC Monitoring – What does it do?



 Monitoring is an add-in option to Multi-DNC, licensed by the

number of Monitored Machines in the Multi-DNC system.



 CNC Machines are automatically monitored as they are

making parts in full production.



 Monitoring tracks what Part is running, Part Cycle Time,

Spindle Time, Idle time, CNC Alarms, Power On/Off, User

Log-ins, and DNC program transfers.



 All monitored Machine Events are written to a SQL

database. Each individual event is date and time stamped.



 A Web based Monitoring interface provides a rich variety of

Reports to analyze the Machine Event data.



What hardware is used for Monitoring?

Multi-DNC Monitoring – Hardware used

 Monitoring uses the Spectrum

WiBox device that is an

Ethernet to RS-232 Device

Server with (8) digital inputs.

There is no need to use

external PLC’s or other

adapters.



 The WiBox is mounted inside

the CNC Control and powered

by it’s internal DC voltage.



 CNC Control I/O is connected

to the WiBox for the required

Machine Event signals.



 The WiBox can be connected

by wireless or wired Ethernet

to the Multi-DNC system.

Multi-DNC Monitoring – How does it work?



 As your parts run in production, each Machine Event is

automatically written to a SQL database. The machine data is

then instantly available to analyze using the web based Multi-DNC

Monitoring and Reports software.



 You can setup the shift times that your company uses as well as

break times and other planned downtime.



 You can configure the desired shift performance of your CNC

Machines and then track the logged in CNC Operators

performance over time.



 There is a Part database to organize your parts with an Approved

Cycle time and a history of when the parts were run.



 The Real Time Dashboard window shows the current status of

multiple monitored CNC Machines.



Show me the details of the Real Time Dashboard

Multi-DNC Monitoring – Real Time Dashboard

 The Real Time

Status

Dashboard

shows all of

the Monitored

CNC Machines

grouped by

State.









 Click on any

Machine to

see its

Detailed

Status plus

Shift

Performance

Multi-DNC Monitoring – Real Time System Status

 The Real

Time

System

Status

Display

also shows

the

Monitored

CNC

Machines





 Move the

mouse

over the

Stack Light

of a

Machine to

see a

Detailed

Status

Report

Multi-DNC Monitoring – Create a Report



 To run a

Production

Summary

Report



1. Pick one

or more

Machines



2. Select one

or more

Shifts 1



2

3. Select a 4

Time 3

Period



4. Generate

the Report









View the Production Summary Report

Multi-DNC Monitoring – Production Summary



 Production

Summary

Report

Displays

each Part

Number

run with

Production

Start and

End times



 Shows

Average

time values

for Cycle,

Spindle,

Idle and

Alarms for

the total

part run,

along with

Part

Quantity



To see the Production Details, click on the Part Number link

Multi-DNC Monitoring – Production Details



 Production

Details Report



 Graphically

displays Machine

and Spindle

Utilization with

time breakdown

for Cycle,

Spindle, Idle,

Breaks, Setup,

Alarms, Robot

Load and Unload

and Other Parts



 Parts Count and

Average times for

the Part

Production run



 Individual times

for every part

cycle

More Reports…

Multi-DNC Monitoring – Machine Utilization

 This Report shows

Machine Utilization

for individual

Machines as well as

an average for the

Machine Cell.





 Year to Date

Utilization for an

individual Machine

or a Group of

Machines can also

be displayed.









Monitoring also

includes Messaging

functions

Multi-DNC Monitoring – Messaging

 Multi-DNC Monitoring has an

extensive Messaging system for

critical events such as Machine

Alarms to notify the correct

person as soon as possible.



 Messages can be sent by e-mail

or by text message to show up

directly on a cell phone.



 Messages can escalate to three

different levels over time and

sent to different people. In this

example the 1st message is sent 2

minutes after the Alarm, the 2nd

message after 20 minutes and

the 3rd after 40 minutes.



 If the Alarm is cleared before 20

minutes have elapsed, then the

other messages are not sent.





The Monitoring Configuration Manager

Multi-DNC Monitoring – Configuration Manager



 Multi-DNC Monitoring has

a Configuration Manager

where you can set up

many parameters for your

Monitoring System.







 You can set up Shift

Hours, Break and Lunch

times, a CNC Operators

Database, Performance

Targets, and a Part

Database The Part Database helps you to

organize your companies parts and

also keeps a history log of the time

each part was run.





Details of the Part Database

Multi-DNC Monitoring – Part Database



 The Part Database allows

you to show a digital

picture or a solid model

screen capture of each

part, along with a

backplotted CNC program

graphic.







 Additional fields include

the Approved Cycle Time,

Version, Revision#,

Operation# and Release

Status. Also shown is the

preferred CNC Machine to

use as well as the CNC

programs name and its

network location.

Multi-DNC Data Collection/Monitoring



 Thank you for considering Multi-DNC Data Collection/

Monitoring



 Increase your shops productivity and profits and know

what your CNC Machines are doing in real time with

Multi-DNC Monitoring.



 For further information, or to set up an on-line demo,

please contact Nancy Allor at:

Richmond Machine & Engineering

(586) 727-3501

nancy@richmondmachine.com

www.richmondmachine.com

Hit the Esc key when you are done


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