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About This Document: At its campus in Huntsville, AL, the Navistar Engine Group has two engine manufacturing facilities. Navistar's newest diesel engine plant, Navistar Big Bore Diesels LLC, produces technologically advanced 11, 13, and 15-L inline diesel engines. The plant was designed to incorporate modern machine-tool technologies and manufacturing techniques to produce engines that meet stringent EPA emissions standards, known as EPA 2010, and exceed customer's needs for performance, reliability, durability, and fuel efficiency in Class 8 trucks. They are actually running 94 different engine models right now and they have an annual capacity of over 125,000 engines a year, says Chuck Sibley, plant manager for both Huntsville plants. Unlike the nearby Big Bore plant, which currently is only a 300,000-ft2 assembly operation, Navistar Diesel of Alabama combines both assembly and machining within its 650,000 ft2. Camshafts, crankshafts, cylinder heads, and crankcases are machined in whole or in part within the facility.

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